ASTM A231 A231M-2010 Standard Specification for Chromium-Vanadium Alloy Steel Spring Wire《铬-钒合金钢弹簧丝用标准规范》.pdf

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1、Designation: A231/A231M 10Standard Specification forChromium-Vanadium Alloy Steel Spring Wire1This standard is issued under the fixed designation A231/A231M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the year of last revision

2、. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification covers round and shaped chromi

3、um-vanadium alloy steel spring wire having properties and qualityintended for the manufacture of springs used at moderatelyelevated temperatures. This wire shall be either in the annealedand cold-drawn or oil-tempered condition as specified by thepurchaser.1.2 The values stated in either SI units or

4、 inch-pound unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.1.2.1 Within the text, the inc

5、h-pound units are shown inbrackets.2. Referenced Documents2.1 ASTM Standards:2A370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA700 Practices for Packaging, Marking, and Loading Meth-ods for Steel Products for ShipmentA751 Test Methods, Practices, and Terminology for Chemi-ca

6、l Analysis of Steel ProductsA752 Specification for General Requirements for WireRods and Coarse Round Wire, Alloy SteelE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specifications3. Ordering Information3.1 It shall be the responsibility of the purchaser to speci

7、fyall requirements that are necessary for material under thisspecification. Such requirements may include, but are notlimited to, the following:3.1.1 Quantity (mass),3.1.2 Name of material (chromium-vanadium alloy steelwire),3.1.3 Wire diameter (Table 1 and Section 8),3.1.4 Packaging (Section 14),3.

8、1.5 Heat analysis report (if requested) (5.2),3.1.6 Certification or test report, or both, if specified (Sec-tion 13), and3.1.7 ASTM designation and date of issue.NOTE 1A typical ordering description is as follows: 20 000 kgoil-tempered chromium-vanadium alloy steel wire, size 6.00 mm in150-kg coils

9、 to ASTM A231/A231M dated_ , or for inch-poundunits, 40 000 lb oil-tempered chromium-vanadium alloy steel spring wire,size 0.250 in. in 350-lb coils to ASTM A231/A231M dated_.4. Materials and Manufacture4.1 The steel may be made by any commercially acceptedsteelmaking process. The steel may be eithe

10、r ingot cast orstrand cast.4.2 The finished wire shall be free from detrimental pipeand undue segregation.5. Chemical Composition5.1 The steel shall conform to the requirements of Grade6150 for chemical composition specified in Table 2.5.2 Heat AnalysisEach heat of steel shall be analyzed bythe manu

11、facturer to determine the percentage of elementsprescribed in Table 2. This analysis shall be made from a testspecimen preferably taken during the pouring of the heat.When requested, this shall be reported to the purchaser andshall conform to the requirements of Table 2.5.3 Product AnalysisAn analys

12、is may be made by thepurchaser from finished wire representing each heat of steel.The chemical composition thus determined, as to elementsrequired or restricted, shall conform to the product analysisrequirements specified in Table 4 of Specification A752.5.4 For referee purposes, Test Methods, Pract

13、ices, andTerminology A751 shall be used.1This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.03 on Steel Rod and Wire.Current edition approved May 1, 2010. Published June 2010. Originallyap

14、proved in 1939. Last previous edition approved in 2004 as A231/A231M 04.DOI: 10.1520/A0231_A0231M-10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards D

15、ocument Summary page onthe ASTM website.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.6. Mechanical Properties6.1 Annealed and Cold DrawnWhen purchased in theanneale

16、d and cold-drawn condition, the wire shall have beengiven a sufficient amount of cold working to meet the purchas-ers coiling requirements and shall be in a suitable condition torespond properly to heat treatment. In special cases thehardness, or tensile strength, if desired, shall be stated in thep

17、urchase order.6.2 Oil TemperedWhen purchased in the oil-temperedcondition, the tensile strength and minimum percent reductionof area, sizes 2.50 mm 0.105 in. and coarser, of the wire shallconform to the requirements as shown in Table 1. Tensilestrength of shaped and flat rolled wires shall conform t

18、o thistable based on the conversion to equivalent round dimensions.Percent reduction of area is not applicable to shaped and flatrolled wires.NOTE 2Equivalent Round Definition: The cross-sectional area ofnon-round wires converted to the round wire diameter.6.2.1 Number of TestsOne test specimen shal

19、l be taken foreach ten coils, or fraction thereof, in a lot. Each heat in a givenlot shall be tested.6.2.2 Location of TestsTest specimens shall be taken fromeither end of the coil.6.2.3 Test MethodThe tension test shall be made inaccordance with Test Methods and Definitions A370.6.3 Wrap Test:6.3.1

20、 Oil tempered or cold drawn wire 4.00 mm 0.157 in.and smaller in diameter shall wind on itself as an arbor withoutbreakage. Larger diameter wire up to and including 8.00 mm0.315 in. in diameter shall wrap without breakage on amandrel twice the wire diameter. The wrap test is not appli-cable to wire

21、over 8.00 mm 0.315 in. in diameter or to shapedor flat rolled wires.6.3.2 Number of TestsOne test specimen shall be taken foreach ten coils, or fraction thereof, in a lot. Each heat in a givenlot shall be tested.TABLE 1 Tensile RequirementsADiameter,BmmSI Units Reduction of Areas,min, %MPa, min MPa,

22、 max0.50 2060 2260C0.55 2050 2240C0.60 2030 2220C0.65 2010 2200C0.70 2000 2160C0.80 1980 2140C0.90 1960 2120C1.00 1940 2100C1.10 1920 2080C1.20 1900 2060C1.40 1860 2020C1.60 1820 1980C1.80 1800 1960C2.00 1780 1930C2.20 1750 1900C2.50 1720 1860 452.80 1680 1830 453.00 1660 1800 453.50 1620 1760 454.0

23、0 1580 1720 404.50 1560 1680 405.00 1520 1640 405.50 1480 1620 406.00 1460 1600 406.50 1440 1580 407.00 1420 1560 408.00 1400 1540 409.00 1380 1520 4010.00 1360 1500 4011.00 1340 1480 4012.00 1320 1460 40Diameter,Bin. Inch-Pound Units Reduction of Area, min%ksi, min. ksi, max0.020 300 325C0.032 290

24、315C0.041 280 305C0.054 270 295C0.062 265 290C0.080 255 275C0.105 245 265 450.135 235 255 450.162 225 245 400.192 220 240 400.244 210 230 400.283 205 225 400.312 203 223 400.375 200 220 400.438 195 215 400.500 190 210 40ATensile strength values for intermediate diameters may be interpolated.BPreferr

25、ed sizes. For a complete list, refer to ANSI B 32.4M.CThe reduction of area test is not applicable to wire diameters under 2.34 mm0.092 in. in diameter.TABLE 2 Chemical RequirementsElement Analysis, %Carbon 0.480.53Manganese 0.700.90Phosphorus 0.035 maxSulfur 0.040 maxSilicon 0.150.35Chromium 0.801.

26、10Vanadium 0.15 minA231/A231M 1026.3.3 Location of TestTest specimens shall be taken fromeither end of the coil.6.3.4 Test MethodThe wrap test shall be made in accor-dance with Supplement A4.7 of Test Methods and DefinitionsA370.7. Metallurgical Properties7.1 Surface Condition:7.1.1 The surface of t

27、he wire as received shall be free ofseams, pits, die marks, scratches, and other surface imperfec-tions that are deeper than 3.5 % of the wire diameter, or 0.25mm 0.010 in., whichever is the smaller as measured on atransverse section. The wire shall be free of rust and excessivescale.7.1.2 Number of

28、 TestsOne test specimen shall be taken foreach ten coils, or fraction thereof, in a lot. Each heat in a givenlot shall be tested.7.1.3 Location of TestTest specimens shall be taken fromeither or both ends of the coil.7.1.4 Test MethodThe surface shall be examined afteretching in a solution of equal

29、parts of hydrochloric acid andwater that has been heated to approximately 80C for up to twominutes in order to remove the oxide scale layer from the wiresurface. Test ends shall be examined using 103 magnification.Any specimen showing the presence of a questionable surfaceimperfection shall have a t

30、ransverse section taken from theunetched area, properly mounted and polished and examined tomeasure the depth of the imperfection.7.2 Decarburization:7.2.1 The depth of complete decarburization (free ferrite)shall not exceed 0.75 % of the equivalent round wire diameter.The total affected depth (free

31、 ferrite plus partial decarburiza-tion) shall not exceed 2 % of the equivalent round wirediameter on all sizes of wire.7.2.2 Test MethodDecarburization shall be determined byetching a suitably polished transverse section of the wire withnital. The entire periphery to be examined shall be in a single

32、plane with no edge rounding.7.2.3 The entire periphery shall be examined at a magnifi-cation of no less than 1003 for depth of free ferrite and totalaffected depth. Smaller wire diameters may require highermagnification. Measure the worst area present excluding de-carburization associated with any s

33、urface imperfections. Com-plete decarburization exists when only free ferrite is present.Partial decarburization exists when ferrite is found mixed withpearlite or tempered martensite, depending on the wire pro-cessing.7.2.4 Decarburization shall be checked on annealed wire bygiving a wire sample an

34、 austenitize, oil quench and temper heattreatment.Aflat shall be ground on the test sample prior to heattreatment. The flat shall have a minimum width equal to onehalf of the wire diameter. Any decarburization visible on thisground section shall necessitate a retest with new samples. Ifno decarburiz

35、ation is visible on the ground flat after heattreatment, evaluate the complete wire section in accordancewith 7.2.3.8. Dimensions and Permissible Variations8.1 The permissible variations in the diameter of the wireshall be as specified in Table 3.9. Workmanship and Appearance9.1 Annealed and Cold Dr

36、awnThe wire shall not bekinked or improperly cast. To test for cast, a few convolutionsof wire shall be cut loose from the coil and placed on a flatsurface. The wire shall lie flat on itself and not spring up norshow a wavy condition.9.2 Oil TemperedThe wire shall be uniform in quality andtemper and

37、 shall not be wavy or crooked.9.3 Each coil shall be one continuous length of wireproperly coiled. Welds made prior to cold drawing are permit-ted. If unmarked welds are unacceptable to the purchaser,special arrangements should be made with the manufacturer atthe time of the purchase.10. Retests10.1

38、 If any test specimen exhibits obvious imperfections orshows the presence of a weld, it may be discarded and anotherspecimen substituted.11. Inspection11.1 Unless otherwise specified in the contract or purchaseorder, the manufacturer is responsible for the performance ofall inspection and test requi

39、rements specified in this specifica-tion. Except as otherwise specified in the contract or purchaseorder, the manufacturer may use his own or any other suitablefacilities for the performance of the inspection and testrequirements unless disapproved by the purchaser at the timethe order is placed. Th

40、e purchaser shall have the right toperform any of the inspections and tests set forth in thisspecification when such inspections and tests are deemednecessary to assure that the material conforms to prescribedrequirements.12. Rejection and Rehearing12.1 Unless otherwise specified, any rejection base

41、d on testsmade in accordance with this specification shall be reported tothe manufacturer as soon as possible so that an investigationmay be initiated.TABLE 3 Permissible Variations in Wire DiameterASI UnitsDiameter, mmPermissibleVariations, 6 mmPermissible Out-ofRound, mmTo 0.70, incl 0.02 0.02Over

42、 0.70 to 2.00, incl 0.03 0.03Over 2.00 to 9.00, incl 0.05 0.05Over 9.00 0.08 0.08Inch-Pound UnitsDiameter, in. PermissibleVariations, 6 in.Permissible Out-of-Round, in.0.020 to 0.028, incl 0.0008 0.0008Over 0.028 to 0.075, incl 0.001 0.001Over 0.075 to 0.375, incl 0.002 0.002Over 0.375 to 0.500, inc

43、l 0.003 0.003AFor purposes of determining conformance with this specification, all specifiedlimits are absolute as defined in Practice E29.A231/A231M 10312.2 The material shall be adequately protected and cor-rectly identified in order that the manufacturer may make aproper investigation.13. Certifi

44、cation13.1 When specified in the purchase order or contract, amanufacturers or suppliers certification shall be furnished tothe purchaser that the material was manufactured, sampled,tested, and inspected in accordance with this specification andhas been found to meet the requirements. When specified

45、 in thepurchase order or contract, a report of the test results shall befurnished.13.2 The certification shall include the specification num-ber, year date of issue, and revision letter, if any.14. Packaging, Marking, and Loading for Shipment14.1 The coil mass, dimensions, and the method of packag-i

46、ng shall be as agreed upon between the manufacturer andpurchaser.14.2 The size of the wire, purchasers order number, ASTMSpecification number, heat number, and name or mark of themanufacturer shall be marked on a tag securely attached toeach coil of wire.14.3 Unless otherwise specified in the purcha

47、sers order,packing, marking, and loading for shipments shall be inaccordance with those procedures recommended by PracticesA700.15. Keywords15.1 alloy; chromium-vanadium; spring; wireSUMMARY OF CHANGESCommittee A01 has identified the location of selected changes to this standard since the last issue

48、(A231/A231M 04) that may impact the use of this standard. (Approved May 1, 2010.)(1) Scope added shaped wire and changed language onmetric/inch pound.(2) Section 2, Referenced documents Deleted obsoletespecifications.(3) Section 5 language and table clarification.(4) 6.2 and 6.3.1 added language to

49、include shaped and flatrolled wire.(5) 7.1.1, Surface Condition revised language to reflectactual application of this section.(6) 7.1.4, Test Method revised language to reflect actualapplication of this section.(7) 7.2.1, Decarburization added “equivalent round” to thelanguage.(8) 9.4, Appearance deleted this section as it no longerapplies. It is covered in 7.1.1.(9) 14.4, Government Procurement MIL-STD-163 is obso-lete and has been removed as an active standard.(10) 14.5, Bar Coding AIAG B-5 02.00 standard