ASTM A1009-2005(2010) Standard Specification for Soft Magnetic MnZn Ferrite Core Materials for High Frequency (10 kHz-1 MHz) Power Transformer and Filter Inductor Applications《高频(1.pdf

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1、Designation: A1009 05 (Reapproved 2010)Standard Specification forSoft Magnetic MnZn Ferrite Core Materials for HighFrequency (10 kHz-1 MHz) Power Transformer and FilterInductor Applications1This standard is issued under the fixed designation A1009; the number immediately following the designation in

2、dicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers the requiremen

3、ts to which thespecified grades of soft magnetic manganese zinc (MnZn)ferrite materials shall conform. Cores made from these mate-rials are used primarily in power transformers and filterinductors.1.2 The values stated in customary (cgs-emu and inch-pounds) units are to be regarded as standard. The

4、values givenin parentheses are mathematical conversions to SI units, whichare provided for information only and are not consideredstandard.2. Referenced Documents2.1 ASTM Standards:2A340 Terminology of Symbols and Definitions Relating toMagnetic TestingA1013 Test Method for High-Frequency (10 kHz-1

5、MHz)Core Loss of Soft Magnetic Core Components at Con-trolled Temperatures Using the Voltmeter-Ammeter-Wattmeter Method3. Terminology3.1 The terms and symbols used in this specification aredefined in Terminology A340.3.2 Definitions of Terms Specific to This Standard:3.2.1 Inductance Index (AL value

6、)the self inductance perwinding turn squared (L/N2) expressed in units of nanohenriesper turns squared (nH/N2).where:n = nano = 109,nH = inductance in nanohenries, andN = number of turns on winding (example: 0.005 H witha 100 turn coil = 0.005/(100)2H/N2= 500 nH/N2).3.2.2 Mated Core SetTwo or more c

7、ore segments as-sembled with the magnetic flux path perpendicular to themating surface.3.2.3 Air core inductance, Lair, is the inductance of a corewith the same magnetic path length and cross-sectional corearea but with the relative permeability of air.3.2.3.1 Customary UnitsLair5 4PAN2109/l1,Hwhere

8、:N = number of turns on winding;A = cross-sectional area of core specimen, cm2; andl1= effective magnetic path length, cm.3.2.3.2 SI UnitsLair5 4PAN2107/l1,Hwhere:N = number of turns on winding;A = cross-sectional area of core specimen, m2; andl1= effective magnetic path length, m.4. Classification4

9、.1 The soft magnetic MnZn ferrite material-type designa-tions for power transformer and filter inductor materialscovered by this specification are listed in Table 1, Table 2, andTable X1.1. The prefix of the type designations identifies eachmaterials intended use. Power transformer materials are de-

10、noted with the prefix P and filter materials are denoted with theprefix F.4.2 The first and second digits of the type designations for apower transformer material identify the typical core lossdensity of the material in mW/cm3, and the remainder of thetype designation identifies the temperatures in

11、C in which thecore material must not exceed the maximum core loss density.1This specification is under the jurisdiction of ASTM Committee A06 onMagnetic Properties and is the direct responsibility of Subcommittee A06.02 onMaterial Specifications.Current edition approved Nov. 1, 2010. Published Decem

12、ber 2010. Originallyapproved in 2000. Last previous edition approved in 2005 as A1009 05. DOI:10.1520/A1009-05R10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to th

13、e standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4.3 The last four digits of the type designations for filtermaterials identify the typical relative inductance permeability.5. Order

14、ing Information5.1 Orders for material under this specification shall includesuch of the following information as is required to describe thematerial adequately.5.1.1 ASTM specification number including year of issue orrevision.5.1.2 ASTM soft magnetic MnZn ferrite material-type des-ignation.5.1.3 C

15、ore shape, size, dimensions, and dimensional toler-ances.5.1.4 Whether the core is to be purchased with or without agap.5.1.4.1 The Inductance Index (AL value) or the mechanicalgap depth.5.1.4.2 If the mated core set is ordered gapped by anInductance Index (AL value), the purchaser must specifywheth

16、er the mated core set consists of a gapped core half matedwith an ungapped core half or if both core halves are equallygapped.5.1.4.3 If the mated core set is ordered gapped by anInductance Index (AL value), the purchaser must supply theproducer with a test coil and the testing conditions (circuitmo

17、de, turns on coil, frequency, and flux density).5.1.4.4 The tolerance of either the Inductance Index (ALvalue) or the mechanical gap depth.5.1.5 Quantity in pieces.5.1.6 Exceptions to the specification or special require-ments.6. Magnetic Properties6.1 The size of a soft magnetic MnZn ferrite power

18、trans-former core for relatively high frequencies (50 kHz) is oftenconstrained by the core loss at the operating temperature. Eachpower material type is identified by a maximum core lossdensity limit at the temperatures where the core loss density isintended to be below this maximum limit as shown i

19、n Table 1.6.2 The size of a soft magnetic MnZn ferrite power trans-former core for relatively low frequencies (50 kHz) is oftenconstrained by the saturation flux density. The minimumsaturation flux density for each power material is shown inTable 1.6.3 The size of a soft magnetic MnZn ferrite filter

20、 inductorcore is often constrained by the Inductance Index (AL value)which is dependent on the material permeability. Each filtermaterial type is identified by its minimum and maximumrelative inductance permeability as shown in Table 2.7. Mechanical Properties7.1 Typical material constants for soft

21、magnetic MnZnferrite materials are given in Table X1.2 of Appendix X1.8. Dimensional Tolerances8.1 For sintered (unground) dimensions, the tolerances shallbe 62%.8.2 For machined heights, the tolerances shall be 60.005 in.(0.13 mm).8.3 For machined gap depths, the tolerances shall be60.0007 in. (0.0

22、17 mm).9. Workmanship, Finish and Appearance9.1 All mating surfaces of the core shall be free of dirt orany other foreign material. Foreign material or surface crazingthat interfere mechanically or electrically are not allowed.9.2 The largest dimension of a chip, crack, pit, or surfacevoid must not

23、exceed one third the smallest dimension of thesurface under consideration.10. Test Methods10.1 Core losses are determined in accordance with theprocedure of Test Method A1013.10.2 Flux densities are determined by calculating flux perunit core area from the integrated voltage measured on asecondary w

24、inding when the current through the primarywinding is set for the desired magnetizing field strength.10.3 Relative inductance permeability is determined bydividing the measured inductance by the air core inductance.L5 L/ Lair10.4 The inductance is typically measured using a digitalLCR meter or equiv

25、alent. Procedures described by the manu-facturer in the manuals of the LCR meter should be followed.See also 5.1.4.3.10.5 The size and shape of the test core specimen is of theproducers choice but must have uniform cross-sectional corearea throughout its magnetic path length and be ungapped.TABLE 1

26、Power Transformer Material Type Designations andMagnetic RequirementsASTM PowerMaterialTypeMaximum Core LossDensityASpecifiedTemperaturesThat CoreLoss DensityMust NotExceedMaximumMinimum Saturation FluxDensityBCustomaryUnits, mW/cm3SI Units,W/m3SI Units,CCustomaryUnits, GSI Units, TP5025-100 65 65 0

27、00 25-100 5000 0.5P5099 65 65 000 99 5000 0.5P7070 80 80 000 70 5000 0.5P7099 80 80 000 100 5000 0.5P8040 90 90 000 40 5000 0.5ACore loss test conditions: 100 kHz, 1000 G (0.1 T) at temperature of minimumcore loss.BSaturation flux density test conditions: 1 kHz, 15 Oe (1200 A/m), at 25C.TABLE 2 Filt

28、er Inductor Material Type Designations andMagnetic RequirementsASTM FilterMaterial TypeMinimum RelativeInductance Permeability,ALMaximum RelativeInductance Permeability,ALF010K 7000 13 000F5000 3750 6 500F3000 2250 3 900ARelative inductance permeability test conditions: 100 kHz, 5 G (0.0005 T), at25

29、C.A1009 05 (2010)211. Lot Identification11.1 The producer shall assign a lot identification code thatcan be used to identify the specific raw material lots, moldablepowder lot, kiln firing, and grinding lot.12. Material Certification Report12.1 When specified in the purchase order or contract, thepu

30、rchaser shall be furnished certification that samples repre-senting each lot have been either tested or inspected as directedin this specification and the requirements have been met. Whenspecified in the purchase order or contract, a report of the testresults shall be furnished.12.1.1 For power tran

31、sformer materials, the producer shallinclude with each shipment a certified report of the core loss,sintered dimensions, and Inductance Index (AL value) or gaplength.12.1.2 For filter materials, the manufacturer shall includewith each shipment a certified report of the Inductance Index(AL value).12.

32、2 The material certification report shall carry the lotidentification.13. Keywords13.1 core loss density; high frequency magnetic materials;MnZn; permeability; soft ferrite materialsAPPENDIX(Nonmandatory Information)X1. PROPERTIESASTM International takes no position respecting the validity of any pa

33、tent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revisio

34、n at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your com

35、ments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyright

36、ed by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-

37、mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).TABLE X1.1 Typical Magnetic Properties for Power Transformer MaterialsASTM Power Material TypeTypical Core Loss Density at Temperature of

38、Minimum Core LossATemperatures of Minimum Core LossCustomary Units, mW/cm3SI Units, W/m3SI Units, CPS025100 50 50 000 25100P5099 50 50 000 99P7070 70 70 000 70P7099 70 70 000 100P8040 80 80 000 40ACore loss test conditions: 100 kHz, 1000 G (0.1 T) at temperature of minimum core loss.TABLE X1.2 Physical and Mechanical Properties for Soft Magnetic MnZn Ferrite Typical Material ConstantsCoefficient of linear expansion 10 x 106/CTensile strength 7 ksi (50 MPa)Compressive strength 60 ksi (410 MPa)Density 4.8 g/cm3(4800 kg/m3)A1009 05 (2010)3