ASD-STAN PREN 3646-001-2014 Aerospace series Connectors electrical circular bayonet coupling operating temperature 175 or 200 continuous Part 001 Technical specification (Edition P.pdf

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1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 3646-001 Edition P 2 August 2014 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONRue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.orgICS: Supersedes edition P 1 of Nov

2、ember 2001 and will supersede EN 3646-001:2008Descriptors: ENGLISH VERSION Aerospace series Connectors, electrical, circular, bayonet coupling, operating temperature 175 C or 200 C continuous Part 001: Technical specification Srie arospatiale Connecteurs lectriques circulaires accouplement par baonn

3、ettes, temprature dutilisation 175 C ou 200 C continu Partie 001 : Spcification technique Luft- und Raumfahrt Elektrische Rundsteckverbinder mit Bajonettkupplung, Betriebstemperatur 175 C oder 200 C konstant Teil 001: Technische Lieferbedingungen This “Aerospace Series“ Prestandard has been drawn up

4、 under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the

5、 publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draf

6、t European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national st

7、andards conflicting with the EN. Edition approved for publication 1st August 2014 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2014 by ASD-STAN prEN 3646-001:2014 (E) 2 Contents Page Foreword 2 Introduction .3 1 Scope 3 2 Normative r

8、eferences 3 3 Terms and definitions .4 4 Description .4 5 Design .5 6 Definition drawings and masses 7 7 Tests 30 8 Quality assurance 41 9 Designation and marking 46 10 Delivery conditions 46 11 Packaging .46 12 Storage 46 Foreword This standard was reviewed by the Domain Technical Coordinator of AS

9、D-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 3646-001:2014 (E) 3 Introduction This family of connectors is derived from MIL-DTL-26482, s

10、eries 2, the NAS 1599 bayonet connector with which it is intermateable and which uses AS-39029 for the contacts. It is particularly suitable for use on aircraft applying EN 2282. These connectors are distinguishable from MIL-DTL-26482 and NAS 1599 by: being of a lower mass; having reduced dimensions

11、; accepting smaller cables. 1 Scope This standard specifies the general characteristics, the conditions for qualification, acceptance and quality assurance, as well as the test programmes and groups for bayonet coupling circular connectors, intended for use in an operating temperature range of 65 C

12、to 175 C or 200 C continuous according to the class and models. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, th

13、e latest edition of the referenced document (including any amendments) applies. EN 2266-002, Aerospace series Cables, electrical, for general purpose Operating temperatures between 55 C and 200 C Part 002: General EN 2282, Aerospace series Characteristics of aircraft electrical supplies EN 2591-100*

14、, Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Technical specification EN 3197, Aerospace series Installation of aircraft electrical and optical interconnection

15、 systems EN 3646-002, Aerospace series Connectors, electrical, circular, bayonet coupling, operating temperature 175 C or 200 C continuous Part 002: Specification of performance and contact arrangements EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standa

16、rd parts ISO 263, Inch screw threads General plan and selection for screws, bolts and nuts Diameter range 0,06 to 6 in ISO 4524-1, Metallic coatings Test methods for electrodeposited gold and gold alloy coatings Part 1: Determination of coating thickness AS 39029, Contacts, electrical connector, gen

17、eral specification for 1)*And all parts quoted in this standard. 1) Published by: Society of Automotive Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001, USA http:/www.sae.org/ prEN 3646-001:2014 (E) 4 MIL-DTL-26482H, Connector, electrical, (circular, Miniature, quick disconn

18、ect, environment resisting), receptacles and plugs, general specification for 2)MIL-HDBK-454N, General guidelines for electronic equipment 2)NAS 1599, (Inactive) Connectors, general purpose, electrical, miniature circular, environment resisting, 200 C maximum temperature 3)3 Terms and definitions Fo

19、r the purposes of this document, the terms and definitions given in EN 2591-100 apply. 4 Description 4.1 General Different variants of materials, housings and contact arrangements are provided according to the models depending on the service conditions. These connectors use crimp or solder contacts

20、of sizes 20, 16 and 12. The receptacles and plugs contain either male contacts or female contacts. The contacts fitted in the model Y receptacles are exclusively of the male non removable solder type. The connectors are polarized by means of keyways and keys. When all the male contacts are in place,

21、 polarization is obtained by different angular positions of the insulator in relation to the main slot or locking key and shall occur before the coupling ring can carry out its function. The visual check of coupling is obtained by viewing the locking pins through the inspection holes in the coupling

22、 ring of the plug. 4.2 Receptacle The receptacle may be attached by: square flange; nut, with sealing by O-ring at the attachment; round soldered or brazed flange for model Y connectors. The receptacle contains five keyways in which the keys of the plug engage. The main keyway is fixed and is wider

23、than the others. Polarization is ensured by the different angular positions of the inserts. 2) Published by: Department of Defense (DOD), the Pentagon, Washington, DC 20301, USA http:/www.defenselink.mil/ 3) Published by: Aerospace Industries Association of America, Inc. (AIA), 1250 Eye Street, NW;

24、Suite 1100, Washington, DC 20005, USA http:/www.aia-aerospace.org prEN 3646-001:2014 (E) 5 4.3 Plug The plug contains five keys which engage in the keyways of the receptacle. The main key is wider than the others. Polarization is ensured by the different angular position of the inserts. The coupling

25、 ring permanently fitted on the plug enables the connectors to be coupled and uncoupled. The internal guides of the coupling ring may be treated with a suitable lubricant compatible with the performance required in this standard. The plug of models RS and WS is fitted with a grounding spring device

26、ensuring electrical continuity between the coupled connector housings. 4.4 Materials and surface treatment 4.4.1 General When different metals are in close contact, adequate protection against corrosion shall be used for the electromotive force of the cell not to exceed 0,25 V (see EN 3197). 4.4.2 H

27、ousings The material of the housing for the connectors and for the fittings may either be passivated stainless steel or light alloy protected against corrosion by nickel, black anodized or cadmium plating (see EN 3646-002). 4.4.3 Contacts Unless otherwise specified, the contacts shall be in ferrous

28、alloy for models Y and in copper alloy for the other models. They shall be gold-plated on an appropriate undercoat. Selective protection is authorized provided that it is sufficient to ensure that performance is respected. Measurement of the thickness of the protective treatment shall be effected in

29、 accordance with ISO 4524-1. 4.4.4 Non-metallic materials The materials used for insert, seals and grommets shall have a hardness and mechanical and electrical characteristics consistent with the required use. 5 Design 5.1 Housings The connector housings shall be in one unit. At the rear of the conn

30、ector housing there shall be either three teeth at 120 intervals or teeth around the entire periphery. These teeth shall accommodate cable outlets or other fittings. The receptacle shall furthermore be fitted with an O-ring seal for sealing the coupled housings. Receptacles for attachment by nut sha

31、ll contain an O-ring seal. The nut shall have holes for the passage of locking wire. The threads shall conform to ISO 263. The coupling ring shall be designed so that the male and female contacts engage when it is turned clockwise and disengaged when it is turned counter-clockwise. The coupling ring

32、 shall be knurled. The cable outlets shall compress the connector grommets without distorting it. prEN 3646-001:2014 (E) 6 5.2 Inserts The insert carrying the male and female contacts shall be in hard material and have a cross section and radii such that no cracks, flaking or breaks can occur in nor

33、mal operation. The insert for contacts shall be non-removable; it shall be mechanically held in the housing. Sealing shall be provided between the housing and insert. The front face of the insert shall be such that sealing is ensured when the connectors are coupled. The interfacial seal of the inser

34、t of the male contacts shall be bonded on the hard insert. The grommet shall permit sealing for all cable diameters indicated in EN 3646-002 and shall not be removable. The mechanical contacts retention system shall be integrated in the hard insert. The design of non-hermetic connectors shall permit

35、 individual installation of the contacts without removal of the insert or grommet. Insertion and removal of the contacts shall be from the rear, with the tools specified in the contact product standards. prEN 3646-001:2014 (E) 7 6 Definition drawings and masses The general dimensions and the masses

36、of receptacles, plugs and protective covers are given in the product standards. 6.1 Receptacle mating dimensions The mating dimensions of receptacles are shown in Figure 1 and details A and B as well as in Tables 1, 2 and 3. Dimensions and tolerances are in millimetres. Key 1 Shells 08 to 18: 5 min.

37、 Shells 20 to 24: 6 min. 2 Radius or chamfer 0,2 mm to 0,381 mm 3 730 to 1130 aPosition of point of electrical contact Figure 1 Receptacle prEN 3646-001:2014 (E) 8 Table 1 Receptacle Mating dimensions Housing size A B C D E F H J K 0,02 0,13 0,13 0,02 max. 0,18 0 0,4 0,15 0,05 08 12,02 9,19 7,24 8,3

38、8 8,00 8,50 8,10 0,56 0,20 3,55 14,30 1,98 10 14,99 12,44 10,21 17,27 12 19,05 15,41 13,11 21,82 14 22,23 18,59 16,28 24,99 16 25,40 21,76 19,46 28,14 18 28,58 24,43 21,72 31,32 20 31,75 27,61 24,89 9,98 9,60 10,10 9,70 2,13 1,78 34,49 22 34,93 30,78 28,07 37,67 24 38,10 33,96 31,22 4,38 40,89 3,18T

39、able 2 Details A and B Contact size P Q R U max. 20 2,29 2,13 a 2,44 2,34 a1,50 1,24 3,68 2,84 2,69 3,00 2,89 16 3,66 3,50 3,81 3,71 2,06 1,80 3,94 12 5,18 5,03 5,33 5,23 2,84 2,59 aSee Table 3. Table 3 Reduced contact cavities Housing size and contact arrangements Reduced contact cavities 8 33 A, B

40、, C 8 3A or 8 98 A, B, C 12 10 C, G 14 12 A, B, C, D, E, F, G, H 14 19 B, D, F, H, K, M 16 26 A, B, C, D, E, F, G, H, J, K, L, M, N, P, R 18 32 A, B, C, D, E, F, G, H, J, K, L, M, N, P, R, S, T 22 41 A, B, C, D, E, F, G, H, J, K, L, M, N, P, R, S, T, U, V, W, X, Y prEN 3646-001:2014 (E) 9 6.2 Plug m

41、ating dimensions The mating dimensions of plugs are shown in Figures 2 and 3 and in Tables 4 and 5. Dimensions and tolerances are in millimetres. C Coupling ring bayonet groove detail Key 1 Three mated connectors holes (design optional) 2 Reference. Locking point of the coupling ring. 3 Three bayone

42、t groves equally spaced within 0,13 with three holes equally spaced within 0,25 for visual inspection of coupling (see detail C). 4 Spring ground ring shall have at least six fingers per 25,4 mm of length. 5 Diameter L over spring finger aSee Figure 1. NOTE Diameter C is applicable to female insulat

43、ors only Figure 2 Plug prEN 3646-001:2014 (E) 10 Table 4 Plug Mating dimensions Housing size A B C D E F G J K L M N P X 0,10 0,05 0,05 0,10 max. 0,13 0,15 0,39 0,04 min. max. min. max. 0,51 08 12,24 9,04 7,24 9,22 9,00 1,12 0,68 9,028,5616,72 14,63 2,30 9,374,75 7,42 4,45 2,87 10 15,32 12,29 10,21

44、19,79 17,70 12,62 10,39 12 19,35 15,14 13,11 23,70 22,12 15,60 13,28 14 22,50 18,31 16,28 27,40 25,27 18,77 16,46 16 25,68 21,49 19,46 30,53 28,44 21,95 19,61 18 28,88 24,03 21,72 33,30 31,62 24,61 21,89 20 32,03 27,20 24,89 10,78 10,56 2,70 2,26 10,5910,1337,45 34,79 27,795,54 25,07 4,75 22 35,20 3

45、0,38 28,07 40,45 37,97 30,96 28,22 24 38,38 33,55 31,22 43,40 41,25 3,50 34,14 31,42 4,45 3,86 6.3 Receptacle and plug polarization See Figures 3, 4 and 5 and Tables 5 and 6. Dimensions and tolerances are in millimetres. Plug Receptacle Figure 3 Polarization prEN 3646-001:2014 (E) 11 Table 5 Polariz

46、ation dimensions Housing size B 0,05 0,10 J 0,08 0,20 L 0,13 0,15 M 0,13 0,02 08 9,04 10,16 10,46 9,1930 10 12,29 13,41 13,71 12,44 12 15,14 17,19 17,50 15,41 14 18,31 20,37 20,67 18,59 16 21,49 23,54 23,85 21,76 18 24,03 26,08 26,39 24,43 25 20 27,20 29,26 29,56 27,61 22 22 30,38 32,43 32,74 30,78

47、20 24 33,55 35,61 35,91 33,96 Figure 4 Front face view female insulator Figure 5 Front face view male insulator prEN 3646-001:2014 (E) 12 Table 6 Housing size and contact arrangements Rating see Table 9 test EN 2591-207 Size and number of contacts Polarization () Polarization code I II 20 16 12 N W

48、X Y Z 08-3A or 8-98 08-33 10-02 10-06 12-03 12-08 12-10 14-04 14-05 14-12 14-15 14-19 16-08 16-21 16-23 16-26 18-08 18-11 18-32 20-16 20-34 20-39 20-41 22-12 22-21 22-36 22-41 22-55 24-19 24-31 24-61 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 3 3 2 6 8 10 8 14 19 16 22 26 32 26 37 41 36 27 55 61 3 5 4 1 8 5 1 11 16 8 2 21 14 31 4 8 12 19 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 60 90 90 90 60 45 40 43 17 30 54 158 60 180 62 85 238 63 45 16 72 39 30 30 90 90 210 112 155 92 90 110 165 152 270 119 138 318 144 126 135 144 135 142 165 225 180 180 203