ARMY UFGS-11 82 20-2008 INCINERATORS GENERAL PURPOSE《焚烧炉标准规范(代替 NAVY UFGS-11 82 19)》.pdf

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1、*USACE / NAVFAC / AFCESA / NASA UFGS-11 82 20 (August 2008)-Preparing Activity: USACE SupersedingUFGS-11 82 20 (October 2007)UFGS-11 82 19 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated July 2008*SECTION TABLE OF CONTENTSDIVISION 11 - EQUIPMENTSECTION

2、11 82 20INCINERATORS, GENERAL PURPOSE08/08PART 1 GENERAL1.1 REFERENCES1.2 DEFINITIONS1.2.1 Waste Type 0, Trash1.2.2 Waste Type 1, Rubbish1.2.3 Waste Type 2, Refuse1.2.4 Waste Type 3, Garbage1.2.5 Waste Type 4, Pathological1.2.6 Waste Type 5, Classified1.3 SYSTEM DESCRIPTION1.3.1 Waste Reduction1.3.2

3、 Heat Recovery Boiler1.3.3 Special Tools1.4 SUBMITTALS1.5 QUALITY ASSURANCE1.5.1 Pollution Control1.5.1.1 Gaseous Emissions1.5.1.2 Particle Size and Particulate Limits1.5.2 Noise Level1.5.3 Electromagnetic Interference Control1.5.4 Welding1.5.5 Prohibition of Asbestos1.5.6 Conformance with Agency Re

4、quirements1.5.7 Permits1.5.8 Detailed Installation Drawings1.6 DELIVERY, STORAGE, AND HANDLING1.7 EXTRA MATERIALSPART 2 PRODUCTS2.1 MATERIALS AND EQUIPMENT2.1.1 Standard Products2.1.2 Nameplates2.1.3 Equipment Guards and AccessSECTION 11 82 20 Page 1Provided by IHSNot for ResaleNo reproduction or ne

5、tworking permitted without license from IHS-,-,-2.2 ELECTRICAL WORK2.3 INCINERATOR2.3.1 Type of Unit and Unit Capacity2.3.2 Unit2.3.2.1 Supports2.3.2.2 Access Doors2.3.3 Minimum Design Requirements2.4 FURNACE CONSTRUCTION2.4.1 General2.4.2 Lubrication2.4.2.1 Lubrication Fittings2.4.2.2 Lubrication E

6、quipment, 6.9 MPa 1,000 psi and Higher2.4.3 Lifting Attachments2.4.4 Accessibility2.4.5 Interchangeability2.4.6 Fastening Devices2.4.7 Electrical2.4.8 Castings and Forgings2.4.9 Welding, Brazing, Soldering, Riveting, or Wiring2.4.10 Incinerator Furnace Lining2.4.11 Castable Refractory2.4.12 Refracto

7、ry Wall Construction2.4.13 Insulation2.4.14 Expansion Joints2.4.15 Exterior Walls of the Furnace2.4.16 Primary Chamber2.4.17 Secondary Chamber2.4.18 Primary and Secondary Cowling2.4.19 Grates2.4.19.1 Stoker Design2.4.19.2 Stoker or Ram Operation2.4.20 Furnace Doors2.4.20.1 Mechanical Charging Doors2

8、.4.20.2 Stoking and Cleanout Doors2.4.21 Observation Ports2.4.22 Test Holes2.4.23 Safety Devices2.4.24 Freeze Protection2.4.25 Incinerator Cooling System2.5 INCINERATOR AUXILIARY EQUIPMENT2.5.1 Charging Method2.5.1.1 Feed Hopper2.5.1.2 Charging Ram2.5.2 Auxiliary Burners2.5.2.1 Oil Burners2.5.2.2 Me

9、chanical Pressure Atomizer2.5.2.3 Air Jet Atomizer2.5.2.4 Air Register2.5.2.5 Throat Openings2.5.2.6 Electric Ignition System2.5.3 Fuel Oil System2.5.4 Fuel-Oil Piping2.5.5 Fuel-Oil Storage Tank2.5.6 Gas Meter2.5.7 Stack2.5.8 Breaching2.5.9 Draft Equipment2.5.9.1 Combustion Air Damper2.5.9.2 Flue Ga

10、s DamperSECTION 11 82 20 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.5.9.3 Blowers2.5.9.4 Draft Fans2.5.9.5 Control Equipment2.5.9.6 Air Ducts2.5.10 Heat Recovery System2.5.11 Ash Removal2.5.11.1 Ash Pits2.5.11.2 Drag Chain Conveyor2.5.11

11、.3 Elevator Conveyor2.5.12 Steam Piping2.6 COMBUSTION CONTROL EQUIPMENT2.6.1 General2.6.2 Equipment2.6.3 Combustion Control2.6.4 Incinerator System Operation Sequence2.6.5 Controllers2.6.5.1 Automatic Controller2.6.5.2 Fuel-Flow, Air-Flow Type2.6.6 Damper Control2.6.7 Fuel Feed Controls2.6.8 Burner

12、Controls and Safety System2.6.8.1 Incinerator Burners2.6.8.2 Combustion-Safety Controls System2.6.8.3 Purge Timer2.6.8.4 Safety Shutdown Interlocks2.6.9 Combustion Temperature Control2.6.9.1 Primary Combustion Chamber or Zone Controller2.6.9.2 Secondary Combustion Chamber or Zone Controller2.6.10 Dr

13、aft Fan Control2.6.11 Draft Fan Drives2.6.12 Ash System Control2.6.13 Soot Blower2.6.14 Incinerator Shutdown2.6.15 Control Panel2.6.15.1 Panel Details2.6.15.2 Identification2.6.15.3 System Diagram2.6.16 Indicating Lights2.6.17 Selector Switches2.6.18 Clock2.6.19 Recorders2.6.20 Water Meters2.6.21 An

14、nunciator2.6.22 Flame Sensor2.6.23 Temperature Indicators2.6.23.1 Thermometers2.6.23.2 Thermocouples2.6.23.3 Pyrometers2.6.24 Pressure and Vacuum Gauges2.6.25 Draft Indicator and Control2.6.26 Opacity Alarm2.7 TOOLS2.8 PAINTING AND FINISHING2.8.1 Treatment2.8.2 Incinerator Coating2.8.3 Equipment Coa

15、ting2.9 FACTORY TESTSPART 3 EXECUTIONSECTION 11 82 20 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.1 EXAMINATION3.2 MANUFACTURERS FIELD SERVICES3.3 INCINERATOR INSTALLATION3.3.1 Gas Systems3.3.2 Fuel Oil System3.3.3 Foundation3.3.4 Steel L

16、adders3.3.5 Stack Support3.3.6 Equipment Structural Support3.3.6.1 Column Base Plates3.3.6.2 Anchor Bolts3.3.7 Insulation3.3.8 Catwalks and Access Platforms3.3.9 Control System Installation3.3.10 Field Tubing3.3.10.1 Tubing Supports3.3.10.2 Air Supply3.3.11 Electrical3.3.11.1 Cable-Conductor Identif

17、ication3.3.11.2 Relays3.3.12 Field Painting3.4 TESTING3.4.1 General3.4.1.1 Schedule for Testing3.4.1.2 Visual Inspection3.4.1.3 Repairs3.4.2 Instrumentation3.4.3 Dielectric Tests3.4.4 Fuel Systems Test3.4.5 Fuel Burning Equipment Test3.4.6 Controls Test3.4.7 Performance Testing3.4.7.1 Procedure3.4.7

18、.2 Efficiency and Operating Tests Procedures3.4.7.3 Alternate Efficiency Testing Procedures3.4.7.4 Shell Temperature3.4.8 Emission Test3.5 QUALITY CONTROL3.6 FRAMED INSTRUCTIONS3.7 DEMONSTRATION- End of Section Table of Contents -SECTION 11 82 20 Page 4Provided by IHSNot for ResaleNo reproduction or

19、 networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-11 82 20 (August 2008)-Preparing Activity: USACE SupersedingUFGS-11 82 20 (October 2007)UFGS-11 82 19 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated July 2008*SECTI

20、ON 11 82 20INCINERATORS, GENERAL PURPOSE08/08*NOTE: This guide specification covers the requirements for packaged, and modular field-erected; starved, and excess air incinerators.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed item

21、s, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should be directed to the technical proponent of the specif

22、ication. A listing of technical proponents, including their organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).This guide specification includes tailoring options for AFCESA, NAVFAC, NASA and USACE. S

23、election or deselection of a tailoring option will include or exclude that option in the section, but editing the resulting section to fit the project is still required.*PART 1 GENERAL*NOTE: The packaged incinerator specified herein is intended to burn waste materials for residential and nonresident

24、ial structures in batch burning applications. Waste includes combustible material, rubbish, garbage, and classified materials.SECTION 11 82 20 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Pathological waste incinerators are covered by Sectio

25、n 11 82 21 MEDICAL WASTE INCINERATORS.This section addresses incinerators having a capacity ranging from 1.05 MW (3.58 MBtuh) or 378 kg/hr (833 pounds/hr), 9 metric tons/day (10 TPD up to 7.91 MW (27 MBtuh), or approximately 2.7 metric tons/hr (3 tons per hour), 68 metric tons/day (75 TPD) of Type 2

26、 waste 10 MJ/kg (4300 Btu per pound), or the Joule (Btu) equivalent amount of Types 0, 1, or 3.Excess air incinerators covered by this guide specification are expected to operate in a “controlled air“ mode, similar to starved air incinerators, but constructed as a single chamber rather than two sepa

27、rate chambers. These units may have either an integral, or a separate heat recovery boiler. Auxiliary burners are fired with gas, oil, or a combination thereof and sized to supply the input required to ensure complete combustion of the refuse in the primary and secondary combustion zones.*1.1 REFERE

28、NCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature

29、 when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project

30、 specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AIR MOVEMENT AND CONTROL ASSOCIATION INTERNATI

31、ONAL (AMCA)AMCA 210 (1999; 2001a) Laboratory Methods of Testing Fans for Aerodynamic Performance RatingAMCA 801 (2001) Industrial Process/Power Generation Fans: Specification GuidelinesSECTION 11 82 20 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IH

32、S-,-,-AMCA 99 (2003) Standards HandbookAMERICAN WATER WORKS ASSOCIATION (AWWA)AWWA C700 (2002; R 2003) Standard for Cold Water Meters - Displacement Type, Bronze Main CaseAMERICAN WELDING SOCIETY (AWS)AWS B2.1 (2005; Errata 2006; Errata 2006) Welding Procedure and Performance QualificationAWS D1.1/D

33、1.1M (2006; Errata 2006) Structural Welding Code - SteelASME INTERNATIONAL (ASME)ASME B1.1 (2003) Unified Inch Screw Threads (UN and UNR Thread Form)ASME B18.2.1 (1996; Addenda A 1999; Errata 2003; R 2005) Square and Hex Bolts and Screws (Inch Series)ASME B18.2.2 (1987; R 2005) Standard for Square a

34、nd Hex NutsASME B31.1 (2007) Power PipingASME B40.100 (2006) Pressure Gauges and Gauge AttachmentsASME PTC 10 (1997; R 2003) Performance Test Code on Compressors and ExhaustersASME PTC 19.10 (1981) Flue and Exhaust Gas Analyses Instruments and ApparatusASME PTC 19.2 (1987; R 2004) Pressure Measureme

35、nt Instruments and ApparatusASME PTC 19.3 (1974; R 2004) Temperature Measurement Instruments and ApparatusASME PTC 4 (1998) Fired Steam GeneratorsASTM INTERNATIONAL (ASTM)ASTM A 1011/A 1011M (2007) Standard Specification for Steel, Sheet, and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-

36、Alloy and High-Strength Low-Alloy with Improved FormabilityASTM A 123/A 123M (2002) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel ProductsSECTION 11 82 20 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM A

37、153/A 153M (2005) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel HardwareASTM A 297/A 297M (2007) Standard Specification for Steel Castings, Iron-Chromium and Iron-Chromium-Nickel, Heat Resistant, for General ApplicationASTM A 307 (2007b) Standard Specification for Carbon Steel

38、Bolts and Studs, 60 000 PSI Tensile StrengthASTM A 319 (1971; R 2006) Standard Specification for Gray Iron Castings for Elevated Temperatures for Non-Pressure Containing PartsASTM A 325 (2007a) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile StrengthASTM

39、 A 325M (2007) Standard Specification for Structural Bolts, Steel, Heat Treated, 830 Mpa Minimum Tensile Strength (Metric)ASTM A 36/A 36M (2005) Standard Specification for Carbon Structural SteelASTM A 48/A 48M (2003) Standard Specification for Gray Iron CastingsASTM A 568/A 568M (2007a) Standard Sp

40、ecifications for Steel, Sheet, Carbon, and High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, General Requirements forASTM A 653/A 653M (2007) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip ProcessASTM A 924/A 924M (2007) S

41、tandard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip ProcessASTM B 117 (2007a) Standing Practice for Operating Salt Spray (Fog) ApparatusASTM B 61 (2002) Standard Specification for Steam or Valve Bronze CastingsASTM B 633 (2007) Standard Specification for El

42、ectrodeposited Coatings of Zinc on Iron and SteelASTM B 68 (2002) Standard Specification for Seamless Copper Tube, Bright AnnealedSECTION 11 82 20 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM B 68M (1999; R 2005) Standard Specification

43、for Seamless Copper Tube, Bright Annealed (Metric)ASTM B 766 (1986; R 2003) Standard Specification for Electrodeposited Coatings of CadmiumASTM B 88 (2003) Standard Specification for Seamless Copper Water TubeASTM B 88M (2005) Standard Specification for Seamless Copper Water Tube (Metric)ASTM C 155

44、(1997; R 2007) Standard Specification for Insulating FirebrickASTM C 195 (2000) Standard Specification for Mineral Fiber Thermal Insulating CementASTM C 196 (2000; R 2005) Standard Specification for Expanded or Exfoliated Vermiculite Thermal Insulating CementASTM C 27 (1998; R 2002) Fireclay and Hig

45、h-Alumina Refractory BrickASTM C 401 (1991; R 2005) Alumina and Alumina-Silicate Castable RefractoriesASTM C 612 (2004) Mineral Fiber Block and Board Thermal InsulationASTM D 396 (2008) Standard Specification for Fuel OilsASTM F 1097 (1991; R 2006) Mortar, Refractory (High-Temperature, Air-Setting)CSA AMERICA, INC. (CSA/AM)CSA/AM Z21.13 (2007; 2nd Ed) Gas-Fired Low Pressure Steam and Hot Water BoilersFM GLOBAL (FM)FM P7825a (2005) Approval Guide Fire ProtectionFM P7825b (2005) Approval Guide Electrical EquipmentISA - THE INSTRUMENTATION, SYSTEMS AN