ACI 364 3R-2009 Guide for Cementitious Repair Material Data Sheet《混凝土修补材料数据表指南》.pdf

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1、ACI 364.3R-09Reported by ACI Committee 364Guide for Cementitious RepairMaterial Data SheetGuide for Cementitious Repair Material Data SheetFirst PrintingApril 2009ISBN 978-0-87031-324-0American Concrete InstituteAdvancing concrete knowledgeCopyright by the American Concrete Institute, Farmington Hil

2、ls, MI. All rights reserved. This materialmay not be reproduced or copied, in whole or part, in any printed, mechanical, electronic, film, or otherdistribution and storage media, without the written consent of ACI.The technical committees responsible for ACI committee reports and standards strive to

3、 avoid ambiguities,omissions, and errors in these documents. In spite of these efforts, the users of ACI documents occasionallyfind information or requirements that may be subject to more than one interpretation or may beincomplete or incorrect. Users who have suggestions for the improvement of ACI

4、documents arerequested to contact ACI. Proper use of this document includes periodically checking for errata atwww.concrete.org/committees/errata.asp for the most up-to-date revisions.ACI committee documents are intended for the use of individuals who are competent to evaluate thesignificance and li

5、mitations of its content and recommendations and who will accept responsibility for theapplication of the material it contains. Individuals who use this publication in any way assume all risk andaccept total responsibility for the application and use of this information.All information in this publi

6、cation is provided “as is” without warranty of any kind, either express or implied,including but not limited to, the implied warranties of merchantability, fitness for a particular purpose ornon-infringement.ACI and its members disclaim liability for damages of any kind, including any special, indir

7、ect, incidental,or consequential damages, including without limitation, lost revenues or lost profits, which may resultfrom the use of this publication.It is the responsibility of the user of this document to establish health and safety practices appropriate tothe specific circumstances involved wit

8、h its use. ACI does not make any representations with regard tohealth and safety issues and the use of this document. The user must determine the applicability of allregulatory limitations before applying the document and must comply with all applicable laws and regulations,including but not limited

9、 to, United States Occupational Safety and Health Administration (OSHA) healthand safety standards.Order information: ACI documents are available in print, by download, on CD-ROM, through electronicsubscription, or reprint and may be obtained by contacting ACI.Most ACI standards and committee report

10、s are gathered together in the annually revised ACI Manual ofConcrete Practice (MCP).American Concrete Institute38800 Country Club DriveFarmington Hills, MI 48331U.S.A.Phone: 248-848-3700Fax: 248-848-3701www.concrete.orgACI 364.3R-09 was adopted and published April 2009.Copyright 2009, American Conc

11、rete Institute.All rights reserved including rights of reproduction and use in any form or by anymeans, including the making of copies by any photo process, or by electronic ormechanical device, printed, written, or oral, or recording for sound or visual reproductionor for use in any knowledge or re

12、trieval system or device, unless permission in writingis obtained from the copyright proprietors.364.3R-1ACI Committee Reports, Guides, Manuals, StandardPractices, and Commentaries are intended for guidance inplanning, designing, executing, and inspecting construction.This document is intended for t

13、he use of individuals who arecompetent to evaluate the significance and limitations of itscontent and recommendations and who will acceptresponsibility for the application of the material it contains.The American Concrete Institute disclaims any and allresponsibility for the stated principles. The I

14、nstitute shall notbe liable for any loss or damage arising therefrom.Reference to this document shall not be made in contractdocuments. If items found in this document are desired by theArchitect/Engineer to be a part of the contract documents, theyshall be restated in mandatory language for incorpo

15、ration bythe Architect/Engineer.Guide for Cementitious Repair Material Data SheetReported by ACI Committee 364ACI 364.3R-09The purpose of this document is to provide a guide to the protocol fortesting and reporting of data for cementitious repair materials. It does notaddress all of the issues assoc

16、iated with material selection. It is the respon-sibility of the user of this document to determine the suitability of the repairmaterial before use.Keywords: data protocol; material properties; repair material; test methods.CONTENTSChapter 1Repair material description,p. 364.3R-21.1Recommended use1.

17、2Claimed benefits1.3Stated limitationsChapter 2Definitions, p. 364.3R-2Chapter 3Composition, p. 364.3R-23.1Total sulfur trioxide (SO3) (ASTM C114)3.2Total alkali content (ASTM C114)3.3Chloride content3.4pH3.5Characteristics of aggregate (ASTM C33/C33M)Chapter 4Physical properties, p. 364.3R-34.1Mate

18、rial unit weight4.2Time of setting4.3Air content4.4YieldChapter 5Hardened properties, p. 364.3R-45.1Density, absorption, and voids (ASTM C642)5.2Curing5.3Compressive strength5.4Flexural strength5.5Splitting tensile strength (ASTM C496/C496M)5.6Direct tensile strength (CRD-C 164)5.7Modulus of elastic

19、ity (ASTM C469)5.8Short-term bond (ICRI Guideline No. 210.3performed at 1, 7, and 28 days of age)Randal M. Beard Paul E. Gaudette Dov Kaminetzky Thomas E. SpencerBenoit BissonnetteTimothy GillespieJames M. Kasper John A. TannerMichael L. Brainerd Zareh B. Gregorian Keith E. Kesner Valery TokarChrist

20、opher D. Brown Pawan R. Gupta Erick N. Larson David A. VanOckerDouglas Burke Ron Heffron Majorie M. Lynch Alexander M. Vaysburd*Ryan Alexander Carris Robert L. Henry Pritpal Mangat Kurt F. von FayBruce A. Collins Kal R. Hindo James E. McDonaldJames WarnerBruce Lee Cope Charles J. Hookham William R.

21、Nash Patrick M. WatsonBoris Dragunsky Lawrence F. Kahn Jay H. Paul David W. WhitmorePeter H. EmmonsAshok M. Kakade K. Nam Shiu*Editor.Subcommittee members who prepared this report.Fred R. Goodwin*ChairJames H. LoperSecretary364.3R-2 ACI COMMITTEE REPORT5.9Length change (ASTM C157/C157M)5.10Coefficie

22、nt of thermal expansion (CRD-C 39)5.11Freezing-and-thawing resistance (ASTM C666/C666M, Procedure A)5.12Scaling resistance (modified ASTM C672/C672M)5.13Compressive creep (ASTM C512)5.14Rapid chloride permeability (ASTM C1202)5.15Chloride ponding (ASTM C1543)5.16Sulfate resistance (ASTM C1012)5.17Ch

23、emical resistance (ASTM D1308)5.18Cracking resistance (ASTM C1581 ring test)Chapter 6Packaging and storage, p. 364.3R-106.1Packaging ASTM C928/C928M, C1107/C1107M,or both6.2Volume yield calculated from mass per unit volumeof material6.3Shelf life6.4Storage requirements6.5How to use the materialChapt

24、er 7Safety, p. 364.3R-10Chapter 8References, p. 364.3R-108.1Referenced standards and reports8.2Cited referencesCHAPTER 1REPAIR MATERIAL DESCRIPTIONThe following information should be reported on the materialdata sheet, including the test methods for the determinationof the reported data with the met

25、hod used listed adjacent tothe reported data.1.1Recommended useThe information used to describe where the product should beused, any auxiliary or ancillary products, and acceptable serviceconditions are listed in this section. Examples: Horizontal,vertical, overhead, traffic wearing surface repairs,

26、 cosmetic.1.2Claimed benefitsAny benefits or special properties claimed for the productshould be listed in this section. Examples: Rapid strengthdevelopment, shrinkage compensated, polymer modified.1.3Stated limitationsAny stipulations or limitations placed upon the storage,mixing, use, application

27、methods, placement, curing, orexposure conditions should be listed in this section. Examples:Minimum/maximum placement depth with/without aggregate,application temperature range, moisture exposure, thermalcoefficient of expansion compared to substrate concrete,contains chlorides if content is high,

28、and special equipment,if any such is needed during application.CHAPTER 2DEFINITIONScementitious materialfor the purposes of this guide,cementitious material is defined as that fraction of the repairmaterial passing a No. 170 mesh (90 m) sieve per ASTME11, and mortar is defined as a material consisti

29、ng of acementitious binder with the only aggregate being fineaggregate, according to ASTM C33/C33M. No recognizedmethod could be found to physically separate the binder fromthe fine components of the repair material. Therefore anassumption is made that any material passing this size meshis to be con

30、sidered as binder or a cementitious component.Some of the following compositional reporting requirementsare based on the level of the component compared to thecementitious fraction, which is the purpose for determiningthe quantity of this size fraction of the repair material.concreteconcrete is eith

31、er a repair mortar that has beenextended with the addition of coarse aggregate or a concretemixture that was originally proportioned with coarse aggregate.Example: This repair mortar is composed of a precise blendof portland cement, microsilica, graded aggregates,redispersible polymer, and fine fibe

32、rs. Because differenttests for mortars and concretes are used for determination ofsome of the physical properties listed below, this definitionclarifies when the different test methods should be used.mortarmortar is a mixture of cement paste and fineaggregate, with or without additives.CHAPTER 3COMP

33、OSITION3.1Total sulfur trioxide (SO3) (ASTM C114)The total SO3content should be stated as a percentage bymass of cementitious constituents determined according toASTM C114. If sulfate levels are above those contributedfrom portland cement, the material producer should providedata and methods used to

34、 establish suitability for therecommended uses stated in Chapter 1.Gypsum or another calcium sulfate is added to portlandcement to prevent flash set. Test method ASTM C563 isgenerally used by cement manufacturers to determine theoptimum SO3content based on maximization of the 24-hourcompressive stre

35、ngth of a standard mortar mixture. Incement analysis, the convention is to report the chemicalconstituents at their highest oxidation state, which for sulfuris sulfur trioxide. Additions of sulfates beyond the optimumlevels determined by ASTM C563 or even beyond themaximum limits of ASTM C150 are so

36、metimes used toaccelerate the strength development or improve theshrinkage compensation of formulated products (Taylor1990). ASTM C845 defines three types of expansivecements, all of which would indicate elevated levels of sulfatein this analysis. Hewlett (2004) describes the expansive natureof diff

37、erent sulfates in contact with portland cement. Exposureto different sulfate solutions (either from outside environmentor leaching from internal additions) can cause what is commonlyknown as sulfate attack or an uncontrolled destructiveexpansion. Due to concern for potential over expansion orsuscept

38、ibility to deterioration in some environments, thetotal sulfur trioxide is to be reported as percentage by massof cementitious materials. Elsewhere in this document,sulfate resistance per ASTM C1012 is to be reported.3.2Total alkali content (ASTM C114)The total alkali content should be stated as a p

39、ercentage bymass of cementitious constituents determined as sodiumequivalent alkali according to ASTM C114.GUIDE FOR CEMENTITIOUS REPAIR MATERIAL DATA SHEET 364.3R-3The typical means by which the alkali content has beencontrolled with concrete mixtures in the U.S. has been toestablish a maximum limi

40、t only on the portland cement.Cement with an alkali content of less than 0.6%, expressedas equivalent Na2O, is referred to as low-alkali cement(ASTM C150). This provision proved satisfactory forconcrete. The disadvantage of establishing an alkali limitbased on the alkali of the portland cement alone

41、 for repairmaterials is that many proprietary repair materials containblends of different cements, additives, admixtures, and otherconstituents that contain alkali. It is the sum of the alkalisfrom all sources that is pertinent to the potential reactionwith a reactive aggregate.Past research conduct

42、ed in Germany and Canada led to theconclusion that when the alkali in a mixture is kept below amaximum of 5.0 lb/yd3(3.0 kg/m3), there will be no alkali-silica reaction (ASR) (Gress 1997).3.3Chloride contentThe total water-soluble (ASTM C1218/C1218M) andacid-soluble (ASTM C1152/C1152M) chloride cont

43、entsshould be stated as a percentage by mass of the mortar orconcrete, consistent with ASTM standards. The consider-ations of chloride-ion content discussed in ACI 222R shouldbe considered and may require a cautionary statement on thepackaging if an oxidizeable metal such as iron, steel, zinc, oralu

44、minum is allowed to be embedded in proximity of a chloridecontaining concrete repair material.BS 8110-1: 1997 and European Standard ENV 206-1:2004(CEN/TC 104), limit the total chloride ion content in reinforcedconcrete to 0.40% by mass of cementitious component. ACI318 considers water-soluble chlori

45、de ions only and sets arecommended limit of 0.15% by mass of cement(itious)component. The interaction of chloride levels with pH of themortar and oxygen availability in moist environments is respon-sible for many of the issues with reinforcing steel corrosion.3.4pHReport the pH of the fresh and hard

46、ened repair materialdetermined according to the following:Crush a hardened sample of the cementitious repair materialto pass a No. 170 (90 m) mesh sieve, stir 10 g of the crushedmaterial into 90 g distilled or deionized water for 1 minuteand, after settling, use pH paper or suitable pH meter per the

47、recommendations of the supplier of the pH equipment.Reporting of the pH of the freshly mixed material is usefulinformation for the applicator of the product. The pH of thehardened material is one indication of the degree ofpassivation that is imparted to embedded reinforcing steel.3.5Characteristics

48、 of aggregate(ASTM C33/C33M)Report the characteristics listed below according to ASTMC33/C33M and the following requirements:For prepackaged products, use the +170 mesh fractionobtained by wet sieving according to ASTM C117 forreporting the results of the tests specified in the section titled,“Metho

49、ds of Sampling and Testing” of ASTM C33/C33M.Fine aggregateGeneral characteristicsGradingDeleterious substancesSoundnessCoarse aggregateGeneral characteristicsGradingDeleterious substancesReporting the amount of fine and coarse aggregate, and thegradations of these components, provides useful informationto the applicator regarding selection of mixing and pumpingequipment. In addition, it provides guidance concerningrequirements for additional aggregate used for extension.The committee that develops and maintains ASTM C33/C33M