SAE AS 6445A-2015 FITTING ASSEMBLY TEE AXIALLY SWAGED ON THE RUN BULKHEAD FLARELESS ON THE SIDE HYDRAULIC UP TO 1500 PSI.pdf

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1、 AEROSPACE STANDARD FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, BULKHEAD FLARELESSON THE SIDE, HYDRAULIC, UP TO 1500 PSI AS6445Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any

2、 means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.o

3、rg ISSUED 2011-08REVISED 2015-05THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B REV.A FEDERAL SUPPLY CLASS 4730AS6445 SHEET 1 OF 4 REV. A PROCUREMENT SPECIFICATION: /4/ AS6116SAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvance thestate of technicalandengineering sc

4、iences. Theuse ofthisreport is entirelyvoluntary, andits applicability and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,reaffirmed, sta

5、bilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6445A RATIONALE ADDED STANDARD CONFIGURATIONS 202020 & 242424. ADDED REDUCER CONFIGURATION 101008. ERROR CORR

6、ECTION DIMENSION “JA” SIZE CODE 101012. FIGURE 1 - FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, BULKHEAD FLARELESS ON THE SIDE AEROSPACE STANDARD AS6445 SHEET 2 OF 4 REV. A FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, BULKHEAD FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI TABLE 1A - DIM

7、ENSIONS A THROUGH EA BASIC NO. AS6445 /15/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 NOMINAL TUBE SIZEEND 3 A MAXA1 MAXB MAXB1 MAXC .015 E MAX EAMAX040404 .250 .250 .250 1.123 .970 1.123 .970 1.523 .435 .435050505 .3125 .3125 .3125 1.283 1.135 1.283 1.135 1.555 .503 .503060606 .375 .3

8、75 .375 1.470 1.243 1.470 1.243 1.711 .580 .580080808 .500 .500 .500 1.771 1.511 1.771 1.511 1.992 .755 .755101008 .625 .625 .500 1.856 1.616 1.856 1.616 1.982 .929 .929 101010 .625 .625 .625 1.856 1.616 1.856 1.616 2.243 .929 .929101012 .625 .625 .750 1.942 1.702 1.942 1.702 2.492 .929 .929121210 .

9、750 .750 .625 2.085 1.805 2.085 1.805 2.383 1.150 1.150121212 .750 .750 .750 2.085 1.805 2.085 1.805 2.492 1.150 1.150161616 1.000 1.000 1.000 2.615 2.235 2.615 2.235 2.617 1.474 1.474202020 1.250 1.250 1.250 3.060 2.645 3.060 2.645 2.898 1.768 1.768242424 1.500 1.500 1.500 3.540 3.045 3.540 3.045 2

10、.975 2.070 2.070TABLE 1B - DIMENSIONS F THROUGH JA BASIC NO. AS6445 /15/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 NOMINAL TUBE SIZEEND 3 F MIN FA MIN G .015J /12/ TUBE DEDUCTION JA /12/ TUBE DEDUCTION 040404 .250 .250 .250 .253 .253 .438 .430 +.150/-.180 .430 +.150/-.180050505 .3125

11、.3125 .3125 .3155 .3155 .465 .460 +.150/-.180 .460 +.150/-.180060606 .375 .375 .375 .378 .378 .563 .498 +.150/-.195 .498 +.150/-.195080808 .500 .500 .500 .503 .503 .750 .596 +.150/-.210 .596 +.150/-.210101008 .625 .625 .500 .629 .629 .875 .676 +.150/-.200 .676 +.150/-.200101010 .625 .625 .625 .629 .

12、629 .875 .676 +.150/-.200 .676 +.150/-.200101012 .625 .625 .750 .629 .629 1.063 .762 +.150/-.200 .762 +.150/-.200121210 .750 .750 .625 .754 .754 1.063 .765 +.150/-.245 .765 +.150/-.245121212 .750 .750 .750 .754 .754 1.063 .765 +.150/-.245 .765 +.150/-.245161616 1.000 1.000 1.000 1.004 1.004 1.304 .9

13、25 +.150/-.330 .925 +.150/-.330202020 1.250 1.250 1.250 1.255 1.255 1.618 1.095 +.150/-.375 1.095 +.150/-.375242424 1.500 1.500 1.500 1.505 1.505 1.806 1.215 +.150/-.425 1.215 +.150/-.425TABLE 1C - DIMENSIONS T THROUGH W1A BASIC NO. AS6445 /15/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND

14、2 NOMINAL TUBE SIZEEND 3 (T) THREAD PER AS8879 W MINWA MIN W1 MAX W1AMAX040404 .250 .250 .250 .4375-20 UNJF-3A .185 .185 .604 .604050505 .3125 .3125 .3125 .5000-20 UNJF-3A .180 .180 .724 .724060606 .375 .375 .375 .5625-18 UNJF-3A .195 .195 .883 .883080808 .500 .500 .500 .7500-16 UNJF-3A .210 .210 1.

15、076 1.076101008 .625 .625 .500 .7500-16 UNJF-3A .225 .225 1.076 1.076101010 .625 .625 .625 .8750-14 UNJF-3A .225 .225 1.076 1.076101012 .625 .625 .750 1.0625-12 UNJ-3A .225 .225 1.076 1.076121210 .750 .750 .625 .8750-14 UNJF-3A .235 .235 1.201 1.201121212 .750 .750 .750 1.0625-12 UNJ-3A .235 .235 1.

16、201 1.201161616 1.000 1.000 1.000 1.3125-12 UNJ-3A .260 .260 1.566 1.566202020 1.250 1.250 1.250 1.6250-12 UNJ-3A .285 .285 1.829 1.829242424 1.500 1.500 1.500 1.8750-12 UNJ-3A .310 .310 2.178 2.178AEROSPACE STANDARD AS6445 SHEET 3 OF 4 REV. A FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, BULKHE

17、AD FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI TABLE 1D - DIMENSIONS W2 THROUGH W4A AND WEIGHTS BASIC NO. AS6445 /15/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 NOMINAL TUBE SIZEEND 3 W2.002W2A.002 W3 MAXW3AMAXW4 MAX W4A MAX WEIGHTAPPROXLB/EA 040404 .250 .250 .250 .320 .320 .020 .

18、020 .020 .020 .030 050505 .3125 .3125 .3125 .371 .371 .020 .020 .020 .020 .045 060606 .375 .375 .375 .463 .463 .020 .020 .020 .020 .060 080808 .500 .500 .500 .595 .595 .020 .020 .020 .020 .110 101008 .625 .625 .500 .758 .758 .020 .020 .020 .020 .145 101010 .625 .625 .625 .758 .758 .020 .020 .020 .02

19、0 .165 101012 .625 .625 .750 .758 .758 .020 .020 .020 .020 .230 121210 .750 .750 .625 .903 .903 .025 .025 .025 .025 .240 121212 .750 .750 .750 .903 .903 .025 .025 .025 .025 .270 161616 1.000 1.000 1.000 1.196 1.196 .035 .035 .035 .035 .450 202020 1.250 1.250 1.250 1.460 1.460 .035 .035 .035 .035 .74

20、5 242424 1.500 1.500 1.500 1.704 1.704 .035 .035 .035 .035 .980 NOTES: /1/ MATERIALS: CODE LETTER “D“ BODY - TYPE 6061-T6 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/8. RING - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. 2. FINISH: BODY - CHEMICAL CONVERSION COATED PER MIL-DTL-5541 TYPE I CLASS 3. R

21、INGS - ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYED GREEN, SIMILAR TO NO. 14187, 14193, OR 14223 OF FED-STD-595 AND SHALL BE DUPLEX SEALED. /3/ COATINGS/LUBRICANTS: BODY a. DRY FILM LUBRICANT PER AS5272 TYPE I SHALL BE APPLIED TO THE OD OF THE AXIALLY SWAGED FITTING END. ADDITIONAL LUBRICANT APPLI

22、ED SHALL BE SPECIFIED BY MANUFACTURER. THE LUBRICANTS SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. b. POLYTETRAFLUOROETHYLENE (PTFE) COAT, LIGHT GREEN, SHALL BE APPLIED TO PORTIONS OF ID (BORE) UP TO THE FIRST GROOVE. OVERSPRAY IN GROOVE IS NOT PERMITTED. c. A MINIMUM OF TWO GROOVES (END SIZE -05

23、AND LARGER) SHALL BE FILLED WITH ELASTOMERIC DIMETHYL SILOXANE COMPOUND. FOR SMALLER SIZE ENDS, A MINIMUM OF ONE GROOVE SHALL BE FILLED WITH THE COMPOUND. /4/ PROCUREMENT SPECIFICATION: AS6116 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN AC

24、CREDITED MANUFACTURER LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS6116 FOR THIS STANDARD. SEE www.eAuditN FOR THE CURRENT QPL ON-LINE. 5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MAN

25、UFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS6116 AND SHALL BE IDENTIFIED ON EITHER RING IN THE AREA SHOWN. FOR SIZE -05 AND LARGER, THE RING O.D. SHALL HAVE TWO GROOVES INDICATING DUAL SEALING BACK UP FEATURE. 7.

26、FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS6124. 8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, THE MAXIMUM MACHINED SURFACES SHALL BE 125 MICROINCHES Ra. 9. BREAK ALL EDGES .003 TO .010 INCHES UNLESS OTHERWISE SPECIFIED. AEROSPACE STANDA

27、RD AS6445 SHEET 4 OF 4 REV. A FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, BULKHEAD FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI 10. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 11. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .015, ANGULAR DIMENSIONS 0

28、30. /12/ DIMENSIONS “J” AND “JA” ARE THE ALLOWABLE TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN. /13/ DIMENSIONS “A” AND “B” ARE THE FITTING ASSEMBLY LENGTH PRIOR TO SWAGE AND “A1” AND “B1” ARE THE AFTER SWAGE ASSEMBLY LENGTH MEASURED FROM THE SWAGED RINGS. /14/ PARTS FOR OXYGEN SYSTEMS SHALL BE ID

29、ENTIFIED IN THE PART NUMBER AS SUFFIX CODE “A” AND SHALL BE FURNISHED CLEANED, PACKAGED, AND LABELED IN ACCORDANCE WITH ARP1176 CATEGORY 1A. /15/ EXAMPLE OF PART NUMBER: AS6445 D 10 10 08 A OPTIONAL OXYGEN CLEANING /14/ BASIC PART NUMBER END 3 - TUBE SIZE IN .062 INCH INCREMENTS (08 = .500 INCHES) M

30、ATERIAL CODE LETTER /1/ END 2 - TUBE SIZE IN .062 INCH INCREMENTS (10 = .625 INCHES) END 1 - TUBE SIZE IN .062 INCH INCREMENTS (10 = .625 INCHES) 16. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.