SAE AS 5419 1-2003 WIRE THERMOCOUPLE HIGH TEMPERATURE AND FIRE RESISTANT LIGHT WEIGHT SMALL DIAMETER NICKEL CHROMIUM (KP) NICKEL ALUMINUM MANGANESE (KN) THERMOCOUPLE EXTENSION 260 .pdf

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1、 AEROSPACE STANDARD WIRE, THERMOCOUPLE, HIGH TEMPERATURE AND FIRE RESISTANTLIGHT WEIGHT, SMALL DIAMETER NICKEL/CHROMIUM (KP); NICKEL/ALUMINUM/MANGANESE (KN) THERMOCOUPLE EXTENSION, 260 C AS5419/1Copyright 2014 SAE International All rights reserved. No part of this publication may be reproduced, stor

2、ed in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790

3、Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 2003-02REAFFIRMED 2014-01THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8D FEDERAL SUPPLY CLASS AS5419/1 SHEET 1 OF 4 SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicaland

4、engineering sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevise

5、d, reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS5419/1 RATIONALE AS5419/1 HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLIC

6、Y. Type “K” thermocouple conductors are typically used as extension leads for aerospace application. These wires are only to be used in a matched pair and procured under AS5419. Thermocouple extension wires are calibrated for use together in fabricating thermocouples. If each leg of the thermocouple

7、 extension wire is from a different lot, recalibration of the thermocouple pair will be required.FIGURE 1 - Design and ConstructionComponent wire insulation system must conform to the similar wire type designated in Table 1of AS5419. Manufacturers must be qualified to MIL-DTL-25038/3 to produce this

8、 product.TABLE 1 - KP Constructioin DetailsTABLE 1A - KP Construction Details, inch-pound UnitsAEROSPACE STANDARD AS5419/1 SHEET 2 OF 4 WIRE, THERMOCOUPLE, HIGH TEMPERATURE AND FIRE RESISTANT LIGHT WEIGHT, SMALL DIAMETER NICKEL/CHROMIUM (KP); NICKEL/ ALUMINUM/MANGANESE (KN) THERMOCOUPLE EXTENSION, 2

9、60 C TABLE 1B - KP Contruction Details, SI UnitsNotesElectromotive Force (EMF) designator = Type KPS conductor from ANSI/MC96.1 with standard limits= Type KPH conductor from ANSI/MC96.1 with special limitsExample: Size 20 standard EMF limits - JF-20KPS-9; Size 20 special EMF limits - JF-20KPH-9These

10、 wires comply with the sealing range requirement for firewall connectors as specified in MIL-DTL-5015, MIL-DTL-38999, and MIL-C-83723 (superseded by MIL-C-26482 and MS3470 which are inactive for new design) except when 20 awg wires at or near minimum finished wire diameter are used with 16 awg conta

11、cts.TABLE 2 - KN CONSTRUCTION DETAILSTABLE 2A - KN CONSTRUCTION DETAILS, INCH-POUND UNITSAEROSPACE STANDARD AS5419/1 SHEET 3 OF 4 WIRE, THERMOCOUPLE, HIGH TEMPERATURE AND FIRE RESISTANT LIGHT WEIGHT, SMALL DIAMETER NICKEL/CHROMIUM (KP); NICKEL/ ALUMINUM/MANGANESE (KN) THERMOCOUPLE EXTENSION, 260 C T

12、ABLE 2B - KN Construction Details, SI UnitsNotesElectromotive Force (EMF) designator = Type KNS conductor from ANSI/MC96.1 with standard limits= Type KNH conductor from ANSI/MC96.1 with special limitsExample: Size 20 standard EMF limits - JF-20KNS-5; Size 20 special EMF limits - JF-20KNH-5These wire

13、s comply with the sealing range requirement for firewall connectors as specified in MIL-DTL-5015, MIL-DTL-38999, and MIL-C-83723 (superseded by MIL-C-26482 and MS3470 which are inactive for new design) except when 20 awg wires at or near minimum finished wire diameter are used with 16 awg contacts.W

14、IRE RATINGS AND ADDITIONAL REQUIREMENTSTEMPERATURE RATING: 260 CVOLTAGE RATING: Not applicableTHERMAL SHOCK: 0.091 in (2.31 mm) maximum change in insulation measurementIDENTIFICATION: The finished wire shall be identified by a printed marking applied to the outer surface of the wire. The printed mar

15、king shall be legible, black in color, and withstand a durability test of 125 cycles (250 strokes) (min), 150 grams weight. The size of the printed characters shall be consistent with the magnitude of the surface upon which it is printed. The distance between the end of one mark and the beginning of

16、 the next shall be a maximum of 12 in. The printed marking shall be applied with the vertical axes of the print characters lengthwise on wire whose nominal diameter is 0.050 in (1.27 mm) or smaller. The vertical axes of the printed characters may be crosswise or lengthwise on wire whose nominal diam

17、eter is 0.051 in (1.30 mm) or larger.ADDITIONAL CONDUCTOR REQUIREMENTSSTRAND MATERIAL: Type KPH and KPS strands shall be made from an alloy of 90% nickel - 10% chromium and Type KNH and KNS strands shall be made from an alloy of 95% nickel - 2% aluminum - 2% manganese - 1% silicon and minor traces o

18、f other materials and shall conform to ANSI-MC96.1.SPLICES: Splices in individual strands or groups of individual strands shall be butt brazed with silver solder. Splices shall be so constructed and disposed throughout the conductor that the diameter, configuration, conductor resistance, flexibility

19、, and mechanical strength of the completed conductor are not adversely affected.SOLDERABILITY: Not applicableAEROSPACE STANDARD AS5419/1 SHEET 4 OF 4 WIRE, THERMOCOUPLE, HIGH TEMPERATURE AND FIRE RESISTANT LIGHT WEIGHT, SMALL DIAMETER NICKEL/CHROMIUM (KP); NICKEL/ ALUMINUM/MANGANESE (KN) THERMOCOUPL

20、E EXTENSION, 260 C ADDITIONAL CONDUCTOR REQUIREMENTS (Continued)ELONGATION: Not applicableTENSILE STRENGTH: Not applicableELECTROMOTIVE FORCE: EMF shall conform to ANSI/MC96.1 whereas Type KPS and KNS are used for standard EMF limits, Type KPH and KNH for special limitsCOATING: Not applicableNOTEThe wires form a thermocouple and are intended for use as the extension portion of the thermocouple system.