SAE AMS 5567F-2015 Steel Corrosion Resistant Seamless or Welded Hydraulic Tubing 19Cr - 10Ni (304) Solution Heat Treated (UNS S30400).pdf

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1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2015 SAE International All rights reserved. No part of this p

3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497

4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS5567F AEROSPACE MATERIAL SPECIFICATION AMS5567 REV. F Issued 1964-01 Reaffirme

5、d 2012-10 Revised 2015-12 Superseding AMS5567E Steel, Corrosion Resistant, Seamless or Welded Hydraulic Tubing 19Cr - 10Ni (304) Solution Heat Treated (Composition similar to UNS S30400) RATIONALE AMS5567F revises Fabrication (3.3) to add option to perform bore conditioning on final product and Qual

6、ity (3.5, 3.5.2) and Acceptance Tests (4.2.1.1) to add nondestructive testing requirements to all tubing. 1. SCOPE 1.1 Form This specification covers a corrosion-resistant steel in the form of seamless or welded tubing. 1.2 Application This tubing has been used typically for parts, such as fluid lin

7、es, subject to medium high pressures and requiring corrosion resistance, but usage is not limited to such applications. Welding, brazing, or other exposure to temperatures over 800 F (427 C) during fabrication may impair corrosion resistance. 1.3 Classification The tubing covered by this specificati

8、on is classified as follows: Type 1 - Seamless Type 2 - Welded and drawn 1.3.1 Unless a specific type is specified, either Type 1 or Type 2 may be supplied. 2. APPLICABLE DOCUMENTS The issue of the following documents in effect on the date of the purchase order forms a part of this specification to

9、the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply. SAE INTERNAT

10、IONAL AMS5567F Page 2 of 7 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. AMS2243 Tolerances, Corrosion and Heat-Resistant Steel Tubing AMS2248 Chemical

11、 Check Analysis Limits, Corrosion and Heat-Resistant Steels and Alloys, Maraging and Other Highly-Alloyed Steels, and Iron Alloys AMS2371 Quality Assurance Sampling and Testing, Corrosion and Heat-Resistant Steels and Alloys, Wrought Products and Forging Stock AMS2807 Identification, Carbon and Low-

12、Alloy Steels, Corrosion and Heat-Resistant Steels and Alloys, Sheet, Strip, Plate, and Aircraft Tubing 2.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM A262 Detecting Susceptibility

13、to Intergranular Attack in Austenitic Stainless Steels ASTM A370 Mechanical Testing of Steel Products ASTM A1016 General Requirements for Ferritic Alloy Steel, Austenitic Alloy Steel, and Stainless Steel Tubes ASTM E112 Determining Average Grain Size ASTM E353 Chemical Analysis of Stainless, Heat-Re

14、sisting, Maraging, and Other Similar Chromium-Nickel-Iron Alloys 3. TECHNICAL REQUIREMENTS 3.1 Composition Shall conform to the percentages by weight shown in Table 1, determined by wet chemical methods in accordance with ASTM E353, by spectrochemical methods, or by other analytical methods acceptab

15、le to purchaser. Table 1 Composition Element min max Carbon - 0.08 Manganese - 2.00 Silicon - 0.75 Phosphorus - 0.040 Sulfur - 0.030 Chromium 18.00 20.00 Nickel 8.00 12.00 Molybdenum - 0.75 Copper - 0.75 SAE INTERNATIONAL AMS5567F Page 3 of 7 3.1.1 Check Analysis Composition variations shall meet th

16、e applicable requirements of AMS2248. 3.2 Condition Annealed and pickled as required or passivated. 3.3 Fabrication Tubing shall be produced by either a seamless or a welded and drawn process. Any finishing operation applied to remove objectionable pits and surface blemishes shall be performed prior

17、 to final annealing heat treatment. A light polish to improve external surface appearance may be employed after solution heat treatment. Bore conditioning is permitted after solution heat treatment provided the tubing is not sized by metal removal methods and the tubing is passivated after any such

18、conditioning (see 8.2.1). 3.3.1 Welded (Type 2) tubing shall be sufficiently cold reduced after welding to remove any dimensional indication of the presence of the weld. 3.4 Properties Tubing shall conform to the following requirements, determined in accordance with ASTM A370: 3.4.1 Tensile Properti

19、es Shall be as shown in Table 2, except that yield strength requirements do not apply to tubing 0.188 inch (4.78 mm) and under in OD with wall thickness 0.010 inch (0.25 mm) and under. Table 2A Tensile properties, inch/pound units Nominal OD Inches Nominal Wall Thickness Inches Tensile Strength ksi,

20、 max Yield Strength at 0.2% Offset ksi, min Elongation in 2 inches (Strip) %, min Elongation in 2 inches (Full Tube) %, min Up to 0.188, incl Up to 0.016, incl 115 30.0 - 35 Over 0.016 100 30.0 - 40 Over 0.188 to 0.500, incl Up to 0.010, incl 110 - - 37 Over 0.010 100 30.0 - 40 Over 0.500 Over 0.010

21、 100 30.0 35 40 Table 2B - Tensile properties, SI units Nominal OD Millimeters Nominal Wall Thickness Millimeters Tensile Strength MPa, max Yield Strength at 0.2% Offset MPa, min Elongation in 50.8 mm (Strip) %, min Elongation in 50.8 mm (Full Tube) %, min Up to 4.78, incl Up to 0.41, incl 793 207 -

22、 35 Over 0.41 689 207 - 40 Over 4.78 to 12.70, incl Up to 0.25, incl 758 - 37 Over 0.25 689 207 - 40 Over 12.70 Over 0.25 689 207 35 40 SAE INTERNATIONAL AMS5567F Page 4 of 7 3.4.2 Flarability Tubing shall withstand flaring at room temperature, without formation of cracks or other visible defects, b

23、y being forced axially with steady pressure over a hardened and polished tapered steel pin having a 74 degree included angle to produce a flare having a permanent expanded OD not less than shown in Table 3. Table 3A - Minimum flarability, inch/pound units Nominal OD Inches Expanded OD Inches Nominal

24、 OD Inches Expanded OD Inches 0.125 0.200 0.750 0.937 0.188 0.302 1.000 1.187 0.250 0.359 1.250 1.500 0.312 0.421 1.500 1.721 0.375 0.484 1.750 2.106 0.500 0.656 2.000 2.356 0.625 0.781 2.500 2.856 3.000 3.356 Table 3B - Minimum flarability, SI units Nominal OD Millimeters Expanded OD Millimeters No

25、minal OD Millimeters Expanded OD Millimeters 3.18 5.08 19.05 23.80 4.78 7.67 25.40 30.15 6.35 9.12 31.75 38.10 7.92 10.69 38.10 43.71 9.52 12.29 44.45 53.49 12.70 16.66 50.80 59.84 15.88 19.84 63.50 72.54 76.20 85.24 3.4.2.1 Tubing with nominal OD between any two standard sizes shown in Table 3 shal

26、l take the same percentage flare as shown for the larger of the two sizes. 3.4.3 Pressure Test The tubing shall show no bulges, leaks, pinholes, cracks, or other defects when subjected to an internal hydrostatic pressure (P), except that a diametric permanent set of 0.002 inch per inch (0.002 mm/mm)

27、 of diameter is acceptable. The hydrostatic pressure (P) shall be determined using Equation 1: (Eq. 1) where: P = Test pressure in ksi (MPa) S = 30.0 ksi (207 MPa) D = Nominal OD in inches (mm) (nominal OD plus tolerance) d = Nominal ID in inches (mm) (nominal OD minus twice the minimum wall thickne

28、ss) 3.4.4 Susceptibility to Intergranular Attack Specimens from tubing, as shipped, shall pass the intergranular corrosion test performed in accordance with ASTM A262, Practice E. SAE INTERNATIONAL AMS5567F Page 5 of 7 3.4.5 Corrosion Rate Specimens from tubing shall exhibit a general corrosion rate

29、 of less than 0.0015 inch (0.038 mm) penetration per month, determined from a boiling nitric acid test conducted in accordance with ASTM A262, Practice C. 3.4.6 Average Grain Size Shall be ASTM No. 5 or finer, determined in accordance with ASTM E112 on a transverse section polished and electrolytica

30、lly etched in a 10% oxalic acid solution. 3.5 Quality Tubing, as received by purchaser, shall be uniform in quality and condition and shall have a finish conforming to the best practice for high quality aircraft tubing. It shall be smooth, and free from heavy scale or oxide, burrs, seams, tears, gro

31、oves, laminations, slivers, pits, and other imperfections detrimental to usage of the tubing. Surface imperfections, such as handling marks, straightening marks, light mandrel and die marks, shallow pits, and scale patterns are acceptable providing their depth does not result in violation of minimum

32、 wall thickness requirements and their termination is not sharp when viewed by the naked eye. 3.5.1 Tubing shall be free from grease or other foreign matter. Metallic flakes or particles shall not be collected by a clean cloth drawn through the length of the bore of a test sample. Discoloration of t

33、he cloth, without the presence of flakes or particles, is acceptable. 3.5.2 Tubing shall be subjected to either ultrasonic inspection or to electromagnetic (eddy-current) testing in accordance with ASTM A1016 except that suspect indications shall not be accepted based on visual observation, i.e., in

34、dications must be either rejected or reconditioned and retested to pass the test. 3.6 Tolerances Shall conform to all applicable requirements of AMS2243. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The vendor of tubing shall supply all samples for vendors tests and shall be res

35、ponsible for the performance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the tubing conforms to specified requirements. 4.2 Classification of Tests 4.2.1 Acceptance Tests Composition (3.1), tensile properties (

36、3.4.1), average grain size (3.4.6), and tolerances (3.6) are acceptance tests and shall be performed on each heat or lot as applicable. 4.2.1.1 Nondestructive testing (3.5.2) shall be performed on each finished tube to assure the requirements of 3.5 are met. This requirement shall become effective J

37、uly 1, 2016. 4.2.2 Periodic Tests Flarability (3.4.2), pressure test (3.4.3), susceptibility to intergranular attack (3.4.4), and corrosion rate (3.4.5) are periodic tests and shall be performed at a frequency selected by the vendor unless frequency of testing is specified by purchaser. SAE INTERNAT

38、IONAL AMS5567F Page 6 of 7 4.3 Sampling and Testing Shall be in accordance with AMS2371 and the following: 4.3.1 Specimens for flarability test (3.4.2) shall be full tubes or sections cut from a tube. The end of the specimen to be flared shall be cut square, with the cut end smooth and free from bur

39、rs, but not rounded. 4.4 Reports The vendor of the product shall furnish with each shipment a report showing the following results of tests and relevant information: 4.4.1 For Each Heat Composition. 4.4.2 For Each Lot Tensile properties Average grain size Fluorescent penetrant inspection, if specifi

40、ed Ultrasonic inspection, if specified Eddy-current inspection, if specified. 4.4.3 A statement that the product conforms to the other technical requirements. 4.4.4 Purchase Order Number Heat and lot numbers AMS5567F Size Quantity. 4.5 Resampling and Retesting Shall be in accordance with AMS2371. 5.

41、 PREPARATION FOR DELIVERY 5.1 Sizes Except when exact lengths or multiples of exact lengths are ordered, straight tubing will be acceptable in mill lengths of 6 to 20 feet (1.8 to 6.1 mm) but not more than 10% of any shipment shall be supplied in lengths shorter than 10 feet (3 m). 5.2 Identificatio

42、n Shall be in accordance with AMS2807. 5.3 Packaging Tubing shall be prepared for shipment in accordance with commercial practice and in compliance with applicable rules and regulations pertaining to the handling, packaging, and transportation of the tubing to ensure carrier acceptance and safe deli

43、very. 6. ACKNOWLEDGMENT A vendor shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders. SAE INTERNATIONAL AMS5567F Page 7 of 7 7. REJECTIONS Tubing not conforming to this specification, or to modifications authorized by purchaser, wi

44、ll be subject to rejection. 8. NOTES 8.1 Revision Indicator A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the docum

45、ent title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. 8.2 Terms used in AMS are clarified in ARP1917. 8.2.1 Bore conditioning is any mechanical cleaning

46、method that is used in the bore of tubing to improve the final surface appearance, with no resultant dimensional change. 8.3 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures are shown as the

47、approximate equivalents of the primary units and are presented only for information. 8.4 Purchase documents should specify not less than the following: AMS5567F Type and size of tubing desired Quantity of tubing desired Acceptance standards for nondestructive inspection (see 3.5.2), if specified. 8.5 Similar Specifications MIL-T-8504 is listed for information only and shall not be construed as an acceptable alternate unless all requirements of this AMS are met. PREPARED BY OF AMS COMMITTEE “F“