SAE AMS 2259F-2017 Chemical Check Analysis Limits Wrought Low-Alloy and Carbon Steels.pdf

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1、 _ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising ther

2、efrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2017 SAE International All rights reserved. No part of this

3、publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-49

4、70 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AMS2259F AEROSPACE MATERIAL SPECIFICATION AMS2259 REV. F Issued 2000-07 Revised 2017-10 Supers

5、eding AMS2259E Chemical Check Analysis Limits Wrought Low-Alloy and Carbon Steels RATIONALE AMS2259F results from a Five-Year Review and update of this document that corrects the upper manganese limit in Table 3. 1. SCOPE 1.1 Purpose This specification defines limits of variation for determining acc

6、eptability of the composition of wrought low-alloy and carbon steel parts and material acquired from a producer. 1.1.1 Check analysis limits for elements or for ranges of elements not listed herein shall be as specified in the applicable material specification or as agreed upon by purchaser and prod

7、ucer. 1.2 Application When specifically referenced in the material specification, the purchaser may apply check analysis limits to determine the acceptability of parts and materials at purchasers final acceptance test or verification test operation. Use of check analysis limits is not permitted for

8、ladle or ingot analyses, or for other acceptance testing by the producer. 2. APPLICABLE DOCUMENTS The issue of the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a do

9、cument unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 1

10、5096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. ARP1917 Clarification of Terms Used in Aerospace Metals Specifications SAE INTERNATIONAL AMS2259F Page 2 of 7 2.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C

11、700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM E1806 Sampling Steel and Iron for Determination of Chemical Composition 3. TECHNICAL REQUIREMENTS 3.1 Analytical Procedures Referee analysis shall be by any method acceptable to purchaser and producer. 3.2 Definitions 3.2.1

12、 Check (Product or Verification) Analysis Analysis made by purchaser of parts or materials to verify the composition of a heat or lot or to determine variations in the composition within a heat or lot. Acceptance or rejection of a heat or lot of material or batch of parts may be made by applying var

13、iation limits as described in 3.2.2. In the analysis of finished parts, limits do not apply to elements whose percentage can be varied by fabricating techniques employed (for example carbon in steel) unless the sample is taken in such a manner as to exclude such variations. 3.2.2 Variation Limit, Un

14、der Minimum or Over Maximum Given in 3.3 is the amount an individual determination for a specified element may vary under or over the specified composition limit. In no case shall the reported determinations of any element (except lead) in a heat, using the same analytical procedure, vary both above

15、 and below the specified range. Lead may vary both above and below the specified range. Dimensional sizes shown in paragraph titles or text or in column headings refer to the cross-sectional area of the product being analyzed. 3.2.3 Remainder Shows the basis element from which the alloy is made and

16、is assumed to be present in an amount approximately equal to the difference between 100% and the sum percentage of the alloying elements and listed impurities. Analysis for and reporting of the basis element are not required. 3.2.4 Residual Elements, Each, Maximum The maximum amount of an individual

17、 element not mentioned specifically in the specified composition that may be present. Producer normally will analyze only for elements which are possible to be present because of raw materials or manufacturing processes and which may affect the product significantly. Others will analyze for impuriti

18、es as they deem necessary. 3.2.5 Residual Elements, Total, Maximum The sum percentage of the residual elements (see 3.2.4) found. It shall not be concluded from this statement that an analysis need be made for each element of the periodic table not mentioned specifically in the composition section.

19、3.3 Check Analysis Variation Limits 3.3.1 Carbon Steels Variations for carbon, phosphorus, and sulfur do not apply to rimmed or capped steels. Variations for phosphorous and sulfur do not apply to rephosphorized or resulfurized steels. Boron is not subject to check analysis variation limits. SAE INT

20、ERNATIONAL AMS2259F Page 3 of 7 3.3.1.1 Bars, Forgings, Wire, Seamless Tubing, and Stock for Forging or Heading For product up to 100 in2 (645 cm2), inclusive in section area, check analysis variation limits shall be as shown in Table 1. Table 1 - Check analysis variation limits for carbon steel bar

21、s, forgings, wire, seamless tubing, and stock up to 100 in2 section area Element Limit or Maximum of Specified Range, % Variation Limit, % Under Min or Over Max Carbon Up to 0.25, incl Over 0.25 to 0.55, incl Over 0.55 0.02 0.03 0.04 Manganese Up to 0.90, incl Over 0.90 to 1.65, incl 0.03 0.06 Silic

22、on Up to 0.35, incl Over 0.35 to 0.60, incl 0.02 0.05 Phosphorus Up to 0.040, incl 0.008 (3.3.1.1.1) Sulfur Up to 0.050, incl 0.008 (3.3.1.1.1) Copper All 0.02 (3.3.1.1.2) Lead 0.15 to 0.35, incl 0.03 (3.2.2) 3.3.1.1.1 Variation applicable only to over maximum. 3.3.1.1.2 Variation applicable only to

23、 under minimum for copper bearing steels. 3.3.1.2 Forging Stock Over 100 in2 (645 cm2) in Section Area Check analysis variation limits shall be as shown in Table 2. Table 2 - Check analysis variation limits for carbon steel forging stock over 100 in2 section area Element Limit or Maximum of Specifie

24、d Range, % Variation, % Section Over 100 to 200 in2 (over 645 to 1290 cm2), Incl Variation, % Section Over 200 to 400 in2 (over1290 to 2581 cm2), Incl Variation, % Section Over 400 to 800 in2(over 2581 to 5161 cm2), Incl Carbon Over Over Up 0.25 0.55 to to 0.25, 0.55, incl incl 0.03 0.04 0.05 0.04 0

25、.05 0.06 0.05 0.06 0.07 Manganese Over Up 0.90 to to 0.90, 1.65, incl incl 0.04 0.06 0.06 0.07 0.07 0.08 Silicon (3.3.1.2.1) Over Up 0.35 to to 0.35, 0.60, incl incl 0.02 - 0.03 - 0.04 - Phosphorus (3.3.1.1.1) Up to 0.040, incl 0.008 0.010 0.015 Sulfur (3.3.1.1.1) Up to 0.050, incl 0.010 0.010 0.015

26、 Copper (3.3.1.1.2) (3.3.1.2.1) All 0.03 - - Lead (3.2.2) (3.3.1.2.1) 0.15 to 0.35, incl 0.03 - - 3.3.1.2.1 Where no variation limit is shown, limits have not been established, and shall be subject to agreement between purchaser and producer. SAE INTERNATIONAL AMS2259F Page 4 of 7 3.3.1.3 Sheet, Str

27、ip, Plate, and Welded Tubing Check analysis variation limits shall be as shown in Table 3. Table 3 - Check analysis variation limits for carbon steel sheet, strip, plate, and welded tubing Element Limit or Maximum of Specified Range, % Variation, % Under Min Variation, % Over Max Carbon Over Over Ov

28、er Up 0.15 0.40 0.80 to to to 0.15, 0.40, 0.80, incl incl incl 0.02 0.03 0.03 0.03 0.03 0.04 0.05 0.06 Manganese Over Over Up 0.60 1.15 to to to 0.60, 1.15, 1.65 incl incl incl 0.03 0.04 0.05 0.03 0.04 0.05 Silicon Over Up 0.30 to to 0.30, 0.60, incl incl 0.02 0.05 0.03 0.05 Phosphorus All - 0.01 Su

29、lfur All - 0.01 Copper All 0.02 - 3.3.2 Low-Alloy Steels 3.3.2.1 Product Up to 100 in2 (645 cm2), Inclusive, in Section Area, Except Plate Check analysis variation limits shall be as shown in Table 4. Table 4 - Check analysis variation limits for low-alloy steel product up to 100 in2 (645 cm2) secti

30、on area Element Limit or Maximum of Specified Range, % Variation, % Under Min or Over Max Carbon Over Over Up 0.30 0.75 to to 0.30, 0.75, incl incl 0.01 0.02 0.03 Manganese Over Up 0.90 to to 0.90, 2.10, incl incl 0.03 0.04 Silicon Over Up 0.40 to to 0.40, 2.20, incl incl 0.02 0.05 Phosphorus All 0.

31、005 (3.3.2.1.1) Sulfur Up to 0.060, incl 0.005 (3.3.2.1.1) Chromium Over Over Up 0.90 2.10 to to to 0.90, 2.10, 10.00, incl incl incl 0.03 0.05 0.10 Nickel Over Over Over Over Up 1.00 2.00 5.30 10.00 to to to to to 1.00, 2.00, 5.30, 10.00, 20.00, incl incl incl incl incl 0.03 0.05 0.07 0.10 0.15 Cob

32、alt Over Over Up 1.00 5.00 to to to 1.00, 5.00, 10.00, incl incl incl 0.03 0.05 0.10 Molybdenum Over Over Over Over Up 0.20 0.40 1.15 2.50 to to to to to 0.20, 0.40, 1.15, 2.50, 5.00, incl incl incl incl incl 0.01 0.02 0.03 0.05 0.10 Tungsten Over Up 1.00 to to 1.00, 4.00, incl incl 0.04 0.08 SAE IN

33、TERNATIONAL AMS2259F Page 5 of 7 Table 4 - Check analysis variation limits for low-alloy steel product up to 100 in2 (645 cm2) section area (continued) Element Limit or Maximum of Specified Range, % Variation, % Under Min or Over Max Aluminum Over Over Over Over Up 0.10 0.20 0.30 0.80 to to to to to

34、 0.10, 0.20, 0.30, 0.80, 1.80, incl incl incl incl incl 0.03 0.04 0.05 0.07 0.10 Vanadium (3.3.2.1.2) Over Over Over Up 0.10 0.25 0.50 to to to to 0.10, 0.25, 0.50, 1.10, incl incl incl incl 0.01 0.02 0.03 0.04 Copper Over Up 1.00 to to 1.00, 2.00, incl incl 0.03 0.05 Zirconium Up to 0.50, incl 0.02

35、 Lead 0.15 to 0.35, incl 0.03 (3.2.2) 3.3.2.1.1 Variation applies only to over maximum. 3.3.2.1.2 If a minimum value is specified, check analysis variation limit is 0.01 under minimum for all ranges in all sizes and the tabulated limit applies only over maximum. 3.3.2.1.3 Boron is not subject to che

36、ck analysis variation limits. 3.3.2.2 Semifinished Product Over 100 in2 (645 cm2) in Section Area, and Plate Check analysis variation limits shall be as shown in Table 5. Table 5 - Check analysis variation limits for low-alloy steel semifinished product over 100 in2 (645 cm2) section area, and plate

37、 Element Limit or Maximum of Specified Range, % Variation, % Section Over 100 to 200 in2 (over 645 to 1290 cm2), Incl and All Plate Variation, % Section Over 200 to 400 in2 (over 1290 to 2581 cm2), Incl Variation, % Section Over 400 to 800 in2 (over 2581 to 5161 cm2), Incl Carbon Over Over Up 0.30 0

38、.75 to to 0.30, 0.75, incl incl 0.03 0.04 0.05 0.04 0.05 0.06 0.05 0.06 0.07 Manganese Over Up 0.90 to to 0.90, 2.10, incl incl 0.04 0.06 0.06 0.07 0.07 0.08 Silicon Over Up 0.40 to to 0.40, 2.20, incl incl 0.02 - 0.03 - 0.04 - Phosphorus All 0.008 0.010 0.015 Sulfur Up to 0.040, incl 0.010 0.010 0.

39、015 Chromium Over Over Up 0.90 2.10 to to to 0.90, 2.10, 10.00, incl incl incl 0.04 0.06 0.10 0.04 0.06 0.12 0.05 0.07 0.14 Nickel Over Over Over Over Up 1.00 2.00 5.30 10.00 to to to to to 1.00, 2.00, 5.30, 10.00, 20.00, incl incl incl incl incl 0.03 0.05 0.07 0.10 0.15 0.03 0.05 0.07 0.10 0.15 0.0

40、3 0.05 0.07 0.10 0.15 Cobalt Over Over Up 1.00 5.00 to to to 1.00, 5.00, 10.00, incl incl incl 0.03 0.05 0.10 0.03 0.05 0.10 0.03 0.05 0.10 Molybdenum Over Over Over Over Up 0.20 0.40 1.15 2.50 to to to to to 0.20, 0.40, 1.15, 2.50, 5.00, incl incl incl incl incl 0.01 0.03 0.04 0.06 0.11 0.02 0.03 0

41、.05 0.07 0.12 0.03 0.04 0.06 0.08 0.13 SAE INTERNATIONAL AMS2259F Page 6 of 7 Table 5 - Check analysis variation limits for low-alloy steel semifinished product over 100 in2 (645 cm2) section area, and plate (continued) Element Limit or Maximum of Specified Range, % Variation, % Section Over 100 to

42、200 in2 (over 645 to 1290 cm2), Incl and All Plate Variation, % Section Over 200 to 400 in2 (over 1290 to 2581 cm2), Incl Variation, % Section Over 400 to 800 in2 (over 2581 to 5161 cm2), Incl Tungsten Over Up 1.00 to to 1.00, 4.00, incl incl 0.05 0.09 0.05 0.10 0.06 0.12 Aluminum All (3.3.2.2.1) (3

43、.3.2.2.1) (3.3.2.2.1) Vanadium (3.3.2.1.2) Over Over Over Up 0.10 0.25 0.50 to to to to 0.10, 0.25, 0.50, 1.10, incl incl incl incl 0.01 0.02 0.03 0.04 0.01 0.02 0.03 0.04 0.01 0.02 0.03 0.04 Copper All (3.3.2.2.1) (3.3.2.2.1) (3.3.2.2.1) Zirconium (3.3.2.2.2) Up to 0.50, incl - - - Lead (3.3.2.2.2)

44、 0.15 to 0.35, incl - - - 3.3.2.2.1 Variation limits in 3.3.2.1 apply to all sizes of plate. No limits are established for these sizes of other forms. 3.3.2.2.2 Where no variation limit is shown, limits have not been established and shall be subject to agreement between purchaser and producer. 3.3.2

45、.2.3 Boron is not subject to check analysis variation limits. 4. QUALITY ASSURANCE PROVISIONS 4.1 Sampling For the purpose of determining conformance to the material specification composition requirement, each heat or lot in a shipment shall be considered separately. All samples shall be taken from

46、product in the condition in which it is received, except that all protective surface treatments shall be removed before sampling finished parts. Sample material shall be free from scale, grease, dirt, and other foreign materials, and shall be taken in such a manner as to prevent alteration of the ch

47、emical composition of the sample. If finished parts are too hard for machining, they may be tempered in a protective atmosphere prior to sampling. Sampling shall be in accordance with ASTM E1806, insofar as practical. 5. PREPARATION FOR DELIVERY Not applicable. 6. ACKNOWLEDGMENT Not applicable. 7. R

48、EJECTIONS Not applicable. 8. NOTES 8.1 Revision Indicator A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the documen

49、t title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. SAE INTERNATIONAL AMS2259F Page 7 of 7 8.2 All percentages shown in this AMS are of the total content of the material, not of the applicable specified range. 8.3 Terms used in AMS are clarified in ARP1917. 8.4 Dimensions a