NAVY UFGS-33 52 80-2010 LIQUID FUELS PIPELINE COATING SYSTEMS《液体燃料管道涂层系统》.pdf

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1、*USACE / NAVFAC / AFCESA / NASA UFGS-33 52 80 (February 2010)-Preparing Activity: NAVFAC SupersedingUFGS-33 52 80 (August 2009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION TABLE OF CONTENTSDIVISION 33 - UTILITIESSECTION 33 52 80LIQUID FUELS PI

2、PELINE COATING SYSTEMS02/10PART 1 GENERAL1.1 REFERENCES1.2 SYSTEM DESCRIPTION1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Contract Errors, Omissions, and Other Discrepancies1.4.2 Corrective Action (CA)1.4.2.1 Corrective Action Procedures1.4.2.2 Implement Corrective Action1.4.3 Coating Work Plan1.4.4 Qua

3、lifications1.4.4.1 Qualifications of Certified Industrial Hygienist (CIH)1.4.4.2 Qualifications of Certified Protective Coatings Specialist (PCS)1.4.4.3 Qualifications of Coating Inspection Company for Field Coating1.4.4.4 Qualifications of Coating Inspector for Field Coating1.4.4.5 Qualifications O

4、f Individuals Performing Abrasive Blasting for Field Coating1.4.4.6 Qualifications of Individuals Performing Coating Application for Field Coating1.4.4.7 Qualifications of Individuals Operating Plural Component Equipment (Pump Tenders) for Field Coating1.4.4.8 Qualifications of Pipe Coating Shop1.4.

5、4.9 Qualifications of Coating Contractors for Field Coating1.4.5 Protective Coating Specialist (PCS)1.4.6 Pre-Application Meeting For Field Coating1.5 DELIVERY AND STORAGE1.6 COATING HAZARDS1.7 JOB SITE REFERENCES - SHOP1.8 JOB SITE REFERENCES - FIELDPART 2 PRODUCTS2.1 SHOP-APPLIED COATING FOR BURIE

6、D PIPINGSECTION 33 52 80 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.1.1 External Pipe Coating2.1.2 Internal Pipe Coating (Lining)2.2 SOURCE QUALITY CONTROL2.2.1 Test Requirements2.2.2 Coating Inspector for Shop Coating2.2.3 Shop Inspecti

7、on2.2.3.1 Inspection Requirements2.2.3.2 Inspection Report Forms2.2.3.3 Daily Inspection Reports2.2.3.4 Inspection EquipmentPART 3 EXECUTION3.1 FIELD EXTERIOR COATING OF ABOVEGROUND PIPING3.2 FIELD REPAIRS TO EXTERNAL COATING OF BURIED PIPING3.2.1 Field-Applied External Pipe Coating3.2.2 Surface Pre

8、paration3.2.3 Soluble Salt Testing3.2.3.1 Test Kit for Measuring Chloride, Sulfate and Nitrate Ions on Steel and Coated Surfaces3.2.3.2 Pre-Preparation Testing for Soluble Salts Contamination3.2.3.3 Pre-Application Testing for Soluble Salts Contamination3.2.4 Coating Application3.2.5 Final Inspectio

9、n of Pipeline Prior to Burial3.3 PROJECT IDENTIFICATION3.3.1 Stencils3.3.2 Nameplates3.4 FIELD QUALITY CONTROL3.4.1 Coating Inspector3.4.2 Field Inspection3.4.2.1 Inspection Requirements3.4.2.2 Inspection Report Forms3.4.2.3 Daily Inspection Reports3.4.2.4 Inspection Logbook3.4.2.5 Inspection Equipm

10、ent3.5 FINAL CLEANUP- End of Section Table of Contents -SECTION 33 52 80 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-33 52 80 (February 2010)-Preparing Activity: NAVFAC SupersedingUFGS-33 52 80 (August 2

11、009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION 33 52 80LIQUID FUELS PIPELINE COATING SYSTEMS02/10*NOTE: This guide specification covers the requirements for interior and exterior coating of aboveground and buried, carbon steel, liquid fuel p

12、ipelines. The exterior coating system for aboveground pipelines is the same as used on the exterior of fuel tanks, Section 09 97 13.27 EXTERIOR COATING OF STEEL STRUCTURES. The exterior coating system for buried pipelines is either Extruded Polyolefin system or Fusion Bonded Epoxy coating. An option

13、al Fusion Bonded Epoxy coating is provided for the interior of pipe to protect aviation fuel from iron contamination.Comments and suggestions on this guide specification are welcome and should be directed to the technical proponent of the specification. A listing of Technical Proponents, including t

14、heir organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).Use of electronic communication is encouraged.Brackets are used in the text to indicate designer choices or locations where text must be supplie

15、d by the designer.*NOTE: This guide specification is intended for coating of new pipe only. For maintenance coating of existing buried pipe, a coating inspection, or coating condition survey (CCS), as described in Section 09 97 13.27 EXTERIOR COATING OF STEEL STRUCTURES, should be accomplished prior

16、 to designing the coating project. Without a competent inspection, there is no reliable way to determine the type or condition of the existing coating system. Without knowing the existing conditions, proper (effective and financially supportable) SECTION 33 52 80 Page 3Provided by IHSNot for ResaleN

17、o reproduction or networking permitted without license from IHS-,-,-surface preparation or coating system selection cannot be made.*NOTE: This specification is the result of much experience and expertise of SSPC certified Protective Coatings Specialists.A specifier, in adapting this specification to

18、 a project, should not alter the products and processes specified herein without thorough knowledge of the need for the changes and the implications of those changes.Prior to changing or altering the products or processes specified herein, it is recommended that the specifier consult with the NAVFAC

19、 Paints and Coatings Subject Matter Expert at Naval Facilities Engineering Service Center.*NOTE: The metric standard for measuring coating thickness is microns (25.4 microns=1 mil - use nominal 25 microns=1 mil).*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cite

20、d in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article t

21、o automatically place the reference in the Reference Article. Do not use the Reference Wizards Check Reference feature to update the issue dates, as this document is specific to the standards listed. This guide specification will be updated when the standards are updated.References not used in the t

22、ext will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the bas

23、ic designation only.SECTION 33 52 80 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AMERICAN WATER WORKS ASSOCIATION (AWWA)AWWA C203 (2008) Coal-Tar Protective Coatings and Linings for Steel Water Pipelines - Enamel and Tape - Hot-AppliedAWWA

24、C209 (2006) Cold-Applied Tape Coatings for the Exterior of Special Sections, Connections and Fitting for Steel Water PipeAWWA C210 (2007) Standard for Liquid Epoxy Coating Systems for the Interior and Exterior of Steel Water PipelinesAWWA C213 (2007) Fusion-Bonded Epoxy Coating for the Interior and

25、Exterior of Steel Water PipelinesAWWA C215 (2004) Extruded Polyolefin Coatings for the Exterior of Steel Water PipelinesAWWA C216 (2007) Heat-Shrinkable Cross-Linked Polyolefin Coatings for the Exterior of Special Sections, Connections, and Fittings for Steel Water PipelinesAWWA C217 (2009) Petrolat

26、um and Petroleum Wax Tape Coatings for the Exterior of Connections and Fittings for Steel Water PipelinesASTM INTERNATIONAL (ASTM)ASTM D 3276 (2007) Painting Inspectors (Metal Substrates)INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)ISO 9001 (2008; R 2008; Cor 1 2009) Quality Management System

27、s- RequirementsNACE INTERNATIONAL (NACE)NACE RP0402 (2002) Field-Applied Fusion-Bonded Epoxy (FBE) Pipe Coating Systems for Girth Weld Joints: Application, Performance, and Quality ControlTHE SOCIETY FOR PROTECTIVE COATINGS (SSPC)SSPC PA 1 (2000; E 2004) Shop, Field, and Maintenance Painting of Stee

28、lSSPC QP 1 (1998; E 2004) Standard Procedure for Evaluating Painting Contractors (Field Application to Complex Industrial Structures)SSPC QP 3 (2006; E 2004) Standard Procedure for Evaluating Qualifications of Shop Painting SECTION 33 52 80 Page 5Provided by IHSNot for ResaleNo reproduction or netwo

29、rking permitted without license from IHS-,-,-ApplicatorsSSPC QP 5 (1999; E 2004) Standard Procedure for Evaluating the Qualifications of Coating and Lining Inspection CompaniesSSPC QS 1 (2004) Standard Procedure for Evaluating a Contractors Advanced Quality Management SystemSSPC SP 10 (2007) Near-Wh

30、ite Blast CleaningSSPC SP COM (2004) Surface Preparation Commentary for Steel and Concrete SubstratesSSPC VIS 1 (2002) Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast CleaningU.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)29 CFR 1910.1000 Air Contaminants29

31、 CFR 1910.134 Respiratory Protection1.2 SYSTEM DESCRIPTIONThis section specifies the requirements for interior and exterior coating of aboveground and buried, carbon steel, liquid fuel pipelines. The exterior coating system for aboveground pipelines is specified with the same requirements as the ext

32、erior coating system for the exterior of fuel tanks, Section 09 97 13.27 EXTERIOR COATING OF STEEL STRUCTURES. The exterior coating system for buried pipelines is either extruded polyolefin system or fusion bonded epoxy coating. Fusion bonded epoxy coating is specified for the interior of aviation f

33、uel pipe to protect fuel from iron contamination.1.3 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adeq

34、uate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only ad

35、d a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. SECTION 33

36、52 80 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Offi

37、ce); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Submit

38、tals are for Contractor Quality Control approval only. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-03 Product DataExternal Pipe CoatingInternal Pipe CoatingField-Applied External Pipe CoatingSD-06 Test ReportsQualification Testing of Shop-Applied Exte

39、rnal Pipe CoatingAcceptance Testing of Shop-Applied Internal Pipe CoatingQualification Testing of Field-Applied External Pipe CoatingInspection Report FormsDaily Inspection ReportsSD-07 CertificatesContract Errors, Omissions, and Other DiscrepanciesCorrective Action ProceduresCoating Work PlanQualif

40、ications of Certified Industrial Hygienist (CIH)Qualifications of Pipe Coating ShopQualifications of Certified Protective Coatings Specialist (PCS)Qualifications of Coating Inspection Company for Field CoatingQualifications of Coating Inspector for Field CoatingQualifications Of Individuals Performi

41、ng Abrasive Blasting for Field CoatingQualifications of Individuals Performing Coating Application for SECTION 33 52 80 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Field CoatingQualifications of Individuals Performing Coating Application fo

42、r Field CoatingQualifications of Individuals Operating Plural Component Equipment (Pump Tenders) for Field CoatingQualifications of Coating ContractorsSD-11 Closeout SubmittalsInspection Logbook1.4 QUALITY ASSURANCE1.4.1 Contract Errors, Omissions, and Other DiscrepanciesSubmit all errors, omissions

43、, and other discrepancies in contract documents to the Contracting Officer within 30 days of contract award for all work covered in this Section, other than the work that will not be uncovered until a later date. All such discrepancies shall be addressed and resolved, and the Coating Work Plan modif

44、ied, prior to beginning the Initial and Follow-Up phases of work. Discrepancies that become apparent only after work is uncovered shall be identified at the earliest discoverable time and submitted for resolution. Schedule time (Float) should be built into the project schedule at those points where old work is to be uncovered or where access is not available during the first 30 days after award, to allow for resolution of contract discrepancies.1.4.2 Corrective Action (CA)CA shall be included in the Quality Control Plan.1.4.2.1 Corrective Action Proc