NAVY MIL-DTL-24231 30 A-2013 CONNECTOR PLUG GLASS REINFORCED POLYMER TYPE I MOLDED THREE- AND FOUR-CONDUCTOR.pdf

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1、AMSC N/A FSC 5935 INCH-POUND MIL-DTL-24231/30A(SH) 26 April 2013 SUPERSEDING MIL-C-24231/30(SH) 18 February 1992 DETAIL SPECIFICATION SHEET CONNECTOR, PLUG, GLASS REINFORCED POLYMER, TYPE I, MOLDED, THREE- AND FOUR-CONDUCTOR This specification is approved for use by the Naval Sea Systems Command and

2、 is available for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-DTL-24231. REQUIREMENTS: 1. Dimensions and configuration: see figures 1 through 8. 2. See table for cable

3、types for molded plugs in MIL-DTL-24231. 3. All dimensions are in inches. 4. Tolerances shall be as follows, or as stated: a. Decimals 0.005 inch. b. Fractions 164 inch. c. Angular dimensions degree. 5. Outside diameter may vary slightly after machine clean-up when 2-inch bar stock is used. Provided

4、 by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24231/30A(SH) 2 FIGURE 1. Connector, plug, glass reinforced polymer, molded, three- and four-conductor. PRIM ER0.06 0RCA BLE TY PE A ND LEN GT H AS S PEC IFI EDIN THE CONT RAC T O R O R D ERCO MP OU ND

5、,POLY UR ET HA N ECO MP OU ND ,EPOXY41 21736857161011FIGUR E 1. Con n ector, plug , glass reinforc ed pol ymer, mold ed , thre e- and f o ur-con ductor.1PR OT EC TIVE C APCO UP LIN GPLU G B OD Y AS SEM BL YGU ID EKE Y SL EE VESOCKET C ON T AC T3161434PRIM ER33811221234116H IGH LET T ER S (M IN )MOLD

6、 IN PL ACETH REE COND UC T OR P LU GASS EM BL Y M 24 231 /30- 00 1FOU R CON DU CT OR P LU GASS EM BL Y M 24 231 /30- 00 23Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24231/30A(SH) 3 FIGURE 2. Plug, body assembly M24231/30-010 and M24231/3

7、0-015. FIGUR E 2. Plug body assembly - M 2423 1/30-010 and M24231 /30- 015 .0.1452.575-B-123A(0.04 6R )M24231/30 -0 100.136A(0.046)0.919+0.004-0.004132A(0.04 6R )A4M24231/30 -0 150.005 M A M0.13632400.1800.045DET AIL “A“0.1563 X 0 .046R1.030+0.005-0.0050.7100.030 X 450.3000.5100.125(MFR. FSCM)0.0922

8、 X 0.0644563570.060R1.0900.7020.030 X 45SEE DE T “A“32321.311+0.002-0.002(0.874)-A-1.570150.0900.732(0.937)0.2321.0881.3270.005 M A M B0.002 M A M B0.1560.077(0.046)0.919+0.004-0.0040.2190.002 M A M B0.2190.002 M A M B0.005 M A M0.005 M A M0.005 M A M0.002 M A M0.002 M A M0.002 M A M BProvided by IH

9、SNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24231/30A(SH) 4 FIGURE 3. Coupling M24231/30-011. FIG URE 3. Cou pling - M2 4231/30-011 . 60.1250.5000.1450.3951.2201.6151 .688 -12U N-2B(0.125 )DE TA IL “B “(1.600 )(1.697 )141161.1071.0978 SLOTS EQUAL LYSP

10、AC ED4 5SEE DET “ B “116R332R125AL L OV ER E XCE PTAS SH OW N.631 .6002 .000SE E N OTE 3332R6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24231/30A(SH) 5 FIGURE 4. Protective cap M24231/30-012. 8AA4 X SR 0. 1 2 01.8 1 04 X 0. 2 5 01.688-1

11、2U N- 2 ASE E DE TA IL “A “1.2 8 10.35 00.14 70.73 01.50 00.06 0 R0.9 4 00.69 0SE CTIO N A -A0.02 0 RNO TE : DI ME NS IO NS S HO WN A RE F OR MO L D IN FO RMAT IO N ON LY . A CT UA L P A RTDI ME NS IO NS MA Y V AR Y BA SE D ON S HRIN KA GE (S E E TA BL E I ).0.25 00.08 50.19 01.2 2 01.3 3 20.06 0 R1

12、.5 6 0DE TA IL “A “FIGURE 4. Protecti ve c ap - M242 31 /30 -01 2.8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24231/30A(SH) 6 FIGURE 5. Socket contact assembly M24231/30-030. FIG URE 5. S oc ke t co nta ct as se mbly - M2 42 31 /30 -03

13、0. 70.750 0.500450.0600.0 40 R0.0 93+0. 00 05-0.0 00 5MED IUM DIAMON D KNURL0.7 500.250SEE VIEW “B“ F ORALTERNATE AS SEMB LYASSEMBLY0.435+0. 01 0-0.0 10CR IM P SLEE VE A T LO CATION SHO WN A ROUND C IR CUMF ERE NCEOF SOC KET AT 4 LO CATION S 90 APART 0 .0 06 I NCH DEE PWIT H 0.0 92 DIAMETER CRIMP DI

14、E.+0. 00 3-0.0 03+0. 00 5-0.0 050.0 02 M B M0.0 02 M A M0.0 02 M A M1.8041.7980.0 02 M A M0.0 02 M A M0.0 02 M A M0.1 250.4852.286+0. 00 3-0.0 03SEE VIEW “A “FOR ALTERN AT ECO NSTRUCT IO N0.3350.4650.0 700.0 83+0. 00 1-0.0 010.1 03 3+0. 00 02-0.0 00 2-A-SOC KET C ONT ACT0.1 250.1 04 0+0. 00 05-0.0 0

15、0 5-B-0.4950.535+0. 00 2-0.0 02450.0 73 3+0. 00 02-0.0 00 20.0 02 M B MSLEEV E0.0 937 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24231/30A(SH) 7 FIGURE 5. Socket contact assembly M24231/30-030 - Continued. FIGUR E 6. Sock et contac t a s

16、se mbly - M24 23 1/30-0 30 - continued .VIEW “B “ALT ER N AT E ASS EM BL Y(0.0 45) IN F R EECO ND ITIO N( 0.08 7) IN FR EECO ND ITIO NCON TAC T B AN D+0.0 01-0. 00 1+0.0 00 2-0. 00 02(0. 320 )0.00 6 T H K0.0240 .0 830 .1 060 .0 70( 0.12 5)0.3550.0200.520VIEW “A “ALTERN ATE CON ST R U C T IO NRO LL F

17、 LAN GE ON END OF CO NT AC T T ORET AIN CONT AC T B AN D0.07 33Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24231/30A(SH) 8 FIGURE 6. Guidekey sleeve M24231/30-040. 50.4840.4750.919+0.004-0. 004(0. 045)3 X 0.1500.93745 X 0.0450.0470.045SR3

18、 X 0.045R0. 005 A-A-FIGU R E 7. Guidek ey s leev e - M24231/30-040 .0. 7500.8740.8695 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24231/30A(SH) 9 FIGURE 7. Secondary o-ring seal assembly M24231/30-050. CAB LE1269103COUPLING NU TDETAIL “A

19、“GASK ET, O- RINGSAE- AS287 75 - 11 5GASK ET, O- RINGSAE- AS295 13 - 00 3MIL-DT L - 24231/12REC EPT ACL EASSE MBL YCOMP OUND,POLYURETH AN EPLU GBOD YASSE MBL YGASK ET, O- RINGSAE- AS287 75 - 21 5SEE DE TAIL “A“FIGURE 7. Second ary o-ring seal assemb ly - M 24 231/30-050 .Provided by IHSNot for Resal

20、eNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24231/30A(SH) 10 FIGURE 8. Sealing plug assembly M24231/30-020. FIGURE 8. Sealin g plug ass embly - M24231 /30-020 .151 2SEAL ING PLU GGASK ET, O- RINGSAE- AS287 75 - 21 5M2423 1/30-001 , - 00 29Provided by IHSNot for Resa

21、leNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24231/30A(SH) 11 TABLE I. Parts list. Item no. 1/ Description 2/ Quantity for M24231/30- 3/ Material/specification Remarks 001 002 1 Plug assembly, 3-conductor 1 463-6548331 4/ See figure 1. 2 Plug assembly, 4-conductor 1

22、 4/ See figure 1. 3 Glass-reinforced epoxy (GRE) plug body assembly 1 1 463-6548326 5/ See figure 2. 4 Cable As required See ordering data. See figure 1. 5 Guidekey sleeve 1 1 463-6548329 Stainless steel, AISI Type 316L See figure 6. 6 Coupling 1 1 463-6548334 Ni-Al-BRZ, ASTM B150/B150M See figure 3

23、. 7 Electrical socket contact assembly 3 4 463-6546692 Copper alloy 360, ASTM B121/B121M, ASTM B36/B36M, ASTM B16/B16M, and ASTM B124/B124M finish per ASTM B488, Code C, Type 2, Class 1.3, Ni under-coat per SAE-AMS-QQ-N-290 6/ See figure 5 and continuation of figure 5. 8 Cap, protective 1 1 Neoprene

24、 rubber compound ASTM D2000, 2B3725B14C12EA14(7%) with 10% teflon powder Nonpressure-proof, see figure 4, durometer 855 when molded, shrinkage 1.2 1.3% max. 9 Gasket, O-ring SAE-AS28775-215 Shown for information only. See figure 8. 10 Compound, polyurethane As required 8/ See figure 1. 11 Compound,

25、epoxy As required Cast epoxy resin compound 7/ Base EE4183 or RE2039, hardener HD-3561; see figure 1. 12 Gasket, O-ring 3 4 SAE-AS29513-003 Lubricate with silicone compound, SAE-AS8660, see figure 7. 13 Secondary o-ring sealing system 1 1 See item 12. See figure 7. Sealing system consists of appropr

26、iate number of item 12. 14 Sealing plug assembly 3/ 1 1 See items 1 and 2, and M24231/1, item 8. Pressure-proof, see figure 8, and figure 2 of MIL-DTL-24231/1E. 15 Sealing plug 3/ 1 1 Ni-Cu, Class A, QQ-N-281; see M24231/1, figure 2, item 8 Pressure-proof, see figure 8. Provided by IHSNot for Resale

27、No reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24231/30A(SH) 12 TABLE I. Parts list Continued. Item no. 1/ Description 2/ Quantity for M24231/30- 3/ Material/specification Remarks 001 002 16 Adhesive primer, rubber-to-plastic As required 463-6548333 adhesive primer, rub

28、ber-to-metal, two-part, Type I, for polyurethane molding 9/; or rubber-to-metal primer and adhesive for neoprene 10/ See figure 1. 17 Adhesive primer, rubber-to-rubber As required 463-6548332 adhesive primer, rubber-to-rubber, one-part, Type I, for polyurethane 11/; or adhesive one-part for neoprene

29、 12/ See figure 1. NOTES: 1/ Item numbers are the same as encircled numbers shown on figures. 2/ See applicable figure or table listed in remarks column for part numbers and dimensions. 3/ Quantity is for one complete assembly of each size. 4/ To be supplied molded to cable unless otherwise specifie

30、d (see acquisition requirements in MIL-DTL-24231). 5/ Glass reinforced epoxy (GRE), Fiberite Corp., Winona, MA, part no. E-2748, CAGE 07314, or equal. 6/ Electrical socket contact, Hugin Industries, Los Altos, CA, part no. 04008, CAGE 1P172, or equal. 7/ Hysol base EE4183 or RE2039, hardener HD-3561

31、, Hysol Division, Dexter Corporation, Olean, NY, CAGE 04347, or equal. 8/ Molding compound to be procured in accordance with S9320-AM-PRO-020. 9/ PR-420, Products Research and Chem. Corp., Glendale, CA, or equal. 10/ Chemlok 205 primer, Chemlok 234B adhesive, Hughson Chem Corp., Div. of Lord Corp.,

32、Erie PA, or equal. 11/ PR-1523M, Products Research and Chem. Corp., Glendale, CA, or equal. 12/ Chemlok 234B adhesive, or equal. CHANGES FROM PREVIOUS ISSUE. Marginal notations are not used in this revision to identify changes with respect to the previous issue due to the extent of the changes. Prep

33、aring activity: Navy SH (Project 5935-2011-079) NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https:/assist.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-