NAVY MIL-C-81804 A-1987 CARTRIDGE IMPULSE MARK 124 MOD O《标识为124的0型推动式炮筒》.pdf

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1、flIL-C-81804A 13 = 7799906 0357784 4 W _ _ MIL-C-R1804A(AS) 28 AUGUST 1987 SUPERSEDING 14 December 1970 MILL8 1804(AS) MILITARY SPECIFICATION CARTRIDGE, IMPULSE, MARK 124 MOD O This specification is approved for use within the Naval Air Systems Command, Departmcnt of the Navy, and is available for u

2、se by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the requirements for the manufacture and acceptance of the Mark 124 Mod O Impulse Cartridge (see 6.1). 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications and standards.

3、The following specifications and standards form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto

4、, cited in the solicitation. SPECIFICATIONS Military MIL-P-116 Preservation-Packaging, Methods of MIL-D-21625 MIL-C-8 1803 MIL-D-81303 Design and Evaluation of Cartridges for Cartridge Actuated Devices Ignition Element, Electric, Mark 14 Mod O Design and Evaluation of Cartridges for Stores Suspensio

5、n Equipment. STANDARDS Military MIL-STD-105 Sampling Procedures and Tables for Inspection by Attributes MIL-STD-129 Marking for Shipment and Storage MIL-STD-453 Inspection, Radiographic Beneficial comments (recommendations, additions , deletions) and any pertinent data which may be of use in improvi

6、ng this document should be addressed to: Commanding Officer, Naval Air Engineering Center, Systems Engineering and Standardization Department (SESD) Code 93, Lakehurst, NJ 08733, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this doc

7、ument or by letter. AMSC LV/A FSC 1377 THIS DOCUMENT CONTAINS 10 PAGES. - _- DISTRIBUTION STATEMENT : Approved for publicTelease; distribution is unlimited. Licensed by Information Handling Services. MIL-C-BZBOYA 13 W 7799706 0357985 b MIL-C-8 1804A(AS) 2.1.2 Drawings and publications. The following

8、 drawings and publications form a part of this specifica- tion to the extent specified herein. Unless otherwise specified, the issues shall be those in effect on the date of the solicitation. DRAWINGS Naval Air Systems Command (Code Ident 30003) DL 2520046 Ignition Element, Electrical, Mark 14 Mod O

9、 DL 2838195 Cartridge, Impulse, Mark 124 Mod O Cartridge, Impulse, Mark 124 Mod O, Packaging Assembly -.- DL 2838208 DL 2838209 Container, Inner, Assembly DL 844AS820 Test Fixture PUBLICATIONS Naval Sea Systems Command (Code Ident 5371 1) OP 5 Ammunition and Explosives Ashore WR-43 Preparation of Qu

10、ality Assurance Provisions Code of Federal Regulations 49 CFR 100-199 Transpor tation (Copies of specifications, standards, drawings, and publications required by contractors in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the con-

11、 tracting activity). 2.2 Order of Precedence. In the event of a conflict between the text of this specification and the references cited herein (except for associated detail specifications, specification sheets or MS standards), the text of this specification shall take precedence. Nothing in this s

12、pecification, however, shall supersede applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified in the contract or purchase order, a sample shall be subjected to first article inspection (see 4.4 and 6.3). 3.2 Conformance to doc

13、uments. The Mark 124 Mod O impulse cartridge covered by this specification shall be manufactured in accordance with DL 2838195 and all documents listed thereon. , Licensed by Information Handling ServicesMIL-C-8 1804AfAS) 3.3 Materials. Ail materials used in the manufacture of the cartridges shall c

14、onform strictly to the specifi- cations referred to on the respective drawings. When alternate materials or methods of manufacture are specified on the drawings, the bidders selections shall be clearly stated in the proposal. 3.4 Primary components. For the purposes of this specification the main pr

15、opellant charge Dwg. 2838195 and the Mark 14 Mod O electric ignition element (Dwg. 2520046) are defined as primary components. . 3.5 Ignition element. The ignition elements shall be furnished from lots which were manufactured within the past 12 months. The ignition elements shall be manufactured in

16、accordance with the drawings listed on DL 2520046, and shall be from lots which were accepted in accordance with the requirements of MIL-C-81803 (see 4.6.1). When the same contractor manufactures the Mark 14 Mod O electric ignition element and the Mark 124 Mod O impulse cartridge and assembles the i

17、gnition element in the cartridge, the preproduction and production test requirements of MIL-C-8 1803 for the ignition element shall be waived. Ignition elements shall be free of the defects listed in 4.6.1. 3.6 Propellant-charge. 3.6.1 Quantity. All propellant charges shall be as specified on Drawin

18、g 2838195 of DL 2838195. Charges shall be determined by weight rather than by volume measurement. 3.6.2 Smokeless powder, handling, and loading. The smokeless powder shall be subjected to no unnecessary handling or exposure to the atmosphere. The handling and loading of smokeless powder exposed to t

19、he atmosphere shall be performed only under conditions that do not permit the relative humidity to exceed 75 percent. 3.6.3 Smokeless powder, condition. The smokeless powder used shall exhibit no evidence of decomposi- tion (see 4.6.2) 3.7 Cartridge requirements. 3.7.1 Bridge circuit resistance. The

20、 resistance of the bridge circuit in each completely assembled cartridge, when measured electricalIy (see 4.6.4), shall be not less than 1.00 ohm nor more than 1.20 ohm. 3.7.2 X-ray. Cartridges shall be free of imperfections when X-rayed (see 4.6.6). 3.7.3 Leakage. Cartridge leakage rate shall be no

21、t greater than cubic centimeters of air per second (see 4.6.7). 3.8 Ballistic requirements. Cartridges shall meet the ballistic requirements specified in 3.8.1 through 3.8.3 when subjected to the test prescribed in 4.6.9. . 3.8.1 Velocity. The lower limit (L) of velocity shall be 18 ft/sec. 3.8.2 Mi

22、sfire. There shall be no misfires (see 4.6.9.2). 3.8.3 Hangfire. There shall be no hangfires (see 4.6.9.3). 3.8.4 No-fire. Each of the twenty cartridges set aside for integrity testing shall first meet the no-fire requirements of 4.6.8. 3 , Licensed by Information Handling ServicesMIL-C-8 1804A(AS)

23、3.8.5 Cartridge integrity.Twenty cartridges from each first article sample and production lot shall be sub- jected to the test of 4.6.5. There shall be no propellant gas leakage as described in 4.6.5.1. 3.9 Change in propellant lot. Whenever a change occurs in the propellant lot for the main charge,

24、 test firings shall be conducted in accordance with 4.8. No cartridge shall produce results outside the velocity limit of 3.8.1 and no cartridge shall fail to meet the requirements of 3.8.2 and 3.8.3. 3.10 Workmanship. Cartridges shall be free of the following defects: burrs, dents, deep scratches,

25、split . or cracked crimp, defective sealant application around the crimp, chipped surfaces, or other defects which may prevent entry of the cartridge into the firing chamber, or affect the stability or resistance of the cartridge to moisture. I 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for

26、inspection. Unless otherwise specified in the contract or purchase order, the con- tractor is responsible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract or purchase order, the contractor may use his own or any other facilities su

27、itable for the performance of the inspection requirements specified herein, unless disapproved by the Govern- ment. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform t

28、o prescribed re- quirements. 4.1.1 Responsibility for compliance. All items must meet all requirements of sections 3 and 5. The in- spection set forth in this specification shall become a part of the contractors overall inspection system or quality program. The absence of any inspection requirements

29、 in the specification shall not relieve the con- tractor of the responsibility of assuring that all products or supplies submitted to the Government for ac- ceptance comply with all requirements of the contract. Sampling in quality conformance does not authorize submission of known defective materia

30、l, either indicated or actual, nor does it commit the Government to acceptance of defective material. 4.2 Classification of inspections. The inspection requirements specified herein are classified as follows: a. First article inspection (see 4.4) b. Quality conformance inspection (see 4.5). 4.3 Insp

31、ection conditions. Unless otherwise specified (see 6.2), all inspections shall be performed as specified in the applicable test method of 4.6. 4.4 First article inspection. First article inspection shall be performed after award of contract and prior to production by a facility designated in the con

32、tract or order (see 6.2). A first article sample acceptable for environmental and function testing shall be considered as a sample that has met the requirements of 3.2 through 3.7.3 and 3.10 of this specification. First article inspection shall be performed on sample units which have been produced u

33、sing the same materials, equipment, processes and procedures as will be used in regular production. All parts and materials, including packaging and packing shall be the same as used for regular production and shall be from the intended sources of supply. .I I Licensed by Information Handling Servic

34、esMIL-C-81804A 13 M 7797706 O357788 1 Test paragraph MIL-C-8 1804A(AS) Classification (WR-43) 4.4.1 Sample size. The first article sample shall consist of 192 cartridges. 4.5.1 4.6.1 4.6.1 4.6.2 4.6.3 4.6.4 4.6.6 4.6.7 4.6.8 4.6.9 4.6.5.1 4.6.5 4.8 4.6.3 - 4.4.2 Inspection routine. One hundred and e

35、ighty-two cartridges shall be expended in the tests listed below and 10 shall be retained for investigative purposes. A first article sample acceptable for environmental and functional testing shall be defined as a sample which has met the requirements of 3.1-3.7.3 and 3.10 of this specification. Fi

36、rst article sample acceptance shall consist of the twenty integrity cartridges being tested first according to the no-fire test of 4.6.8, succeeded by the following tests as prescribed in Table 3 of MIL-D-81303; except for temperature and humidity cycling which shall be in accordance with Table 3 of

37、 MIL-D-21625: temperature and humidity cycling (18); vibration (12); 15 “g” shock (12); 40-foot drop (6); + 70F (12); - 65F (12); + 200F (12). Tolerance on temperatures shall be f 5F. Temperature condition- ing prior to firing shall be for a minimum period of six hours. The numbers in the parenthese

38、s denote the number of firings allocated for test, using two cartridges for each firing, except for the 40-foot drop which is a non-firing test. The above cartridge firings shall be conducted in a Aero 7A ejector rack as specified in 4.6.9. No cartridge shall produce results outside the velocity lim

39、it of 4.8.1 and no cartridge shall fail to meet the requirements of 3.8.2, 3.8.3 and 3.8.5. Of the remaining cartridges, 20 shall be subjected to the cartridge integrity test of 4.6.5. The failure of any cartridge to meet the requirements as stated above shall cause rejection of the first article sa

40、mple. (M101) (Cl) (2 (C3) (C4) (M102) (C5) (C6) (C7) (C8) (C9) (M103) (ihf104) (M105) (C 10) 4.4.3 Failure. Failure of any cartridge shall be cause for rejection of the first article sample. 4.5 Quality conformance inspection. Quality conformance inspection shall consist of the tests specified in ta

41、ble I. TABLE i. Quality conformance tests and examinations. Item Primary component Ignition element Ignition element Propellant charge Smokless powder Cartridge Cartridge Cartridge Cartridge Cartridge Cartridge Cartridge Cartridge Cartridge Cartridge Nature of test Single lot verification Age and ac

42、ceptance verification X-ray Type and weighf Condition Visual examination Bridge circuit resistance X-ray Leakage No-fire Ballistics Propellant gas leakage Integrity Ballistics (change in propellant lot) Preservation-packaging, packing and marking Requirement paragraph 3.4 3.5 3.5 3.6.1 3.6.3 3.10 .

43、3.7.1 3.7.2 3.7.3 3.8.4 3.8 3.8.6 3.8.5 3.9 Section 5 4.5.1 Lot size. Unless otherwise specified (see 6.2), the production lot size shall be 5000 minimum. Car- tridges required for all test purposes shall be selected from the production lot and shall not be applied as part of the quantity specified

44、for delivery by the contract. Only primary components from a single lot shall be used in a production lot of cartridges. One primary component production lot may be used in more than one cartridge production lot. Cartridges selected for ballistic tests shall be delivered to the designated contractin

45、g agency. Licensed by Information Handling Services MIL-C-BIBOYA L3 9777906 0357787 3 M Sample size 15 15 20 25 30 35 40 50 75 MIL-C-8 1804A(AS) Retained sample 10 10 10 10 10 10 10 10 10 4.5.2 Sampling. A sample of cartridges for the ballistic test shall be selected from each production lot a in ac

46、cordance with table II, except that a double sample shall be required since two cartridges are used in each firing, In addition to the sample of cartridges for the ballistic test, 30 additional cartridges shall be furnished from each production lot. Of these cartridges, 20 shall be fired in the cart

47、ridge integrity test of 4.6.5 and 10 shall be retained for investigative purposes, TABLE II. Quality conformance sample size. Lot size 66-1 10 lll-L80 181-300 301-500 501-800 801- 130Q 1301-3200 3201-8000 8001 -22000 integrity test samples 20 20 20 20 20 20 20 20 20 o c 4.5.3 Classification of chara

48、cteristics. The characteristics verified by the tests and examinations herein are classified as critical, major, or minor in accordance with WR-43. Tests and examinations that verify critical characteristics are identified by the symbol (C) and major characteristics by the symbol (M). The number fol

49、lowing the classification symbol indicates the serial number of the test or examination. Tests and examinations which are not annotated with a classification code are classified minor. 4.6 Tests. 4.6.1 Ignition element X-ray. Each ignition element, prior to insertion in the cartridge, shall be mount- et in suitable racks or frames and oriented so that the most revealing exposure can be obtained. Pressure s: sitive tape may be used as an aid in positioning the ignition element. Reject all elements that have any questionable qualities such as: improperly assembled,