NAVISTAR TMS 6028-2009 Hose Fuel and Oil Resistant Filler Neck.pdf

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1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. APRIL 2009 Page 1 of 3 NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION) NUMBER: T

2、MS-6028 TITLE: Hose, Fuel and Oil Resistant, Filler Neck CURRENT REV. No.: 0904 DATE: April 2009 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: Rev D-1 - September 2000 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification m

3、ay involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use.

4、 Change Notice: Replaced “International Truck and Engine Corporation” with “Navistar, Inc.” per corporate directive; added CEMS B-50 requirement; revised Sec. 5.0 on Quality; editorial changes. Reference: File 20-3 Keywords: Fuel Hose, Fuel Filler Hose, Filler Neck Hose 1.0 APPLICATION This specific

5、ation covers a fuel resistant hose suitable for fuel filler neck connections or other similar applications. 2.0 SCOPE This specification covers the general requirements, property and performance requirements, and source approval and quality control requirements. 2.1 Restricted Chemical Substances Ef

6、fective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the CEMS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specificati

7、ons and regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 TMS-9528 TMS-9543 CFR Title 29, Part 1910 SAE J30 NAVISTAR Mfg Standard MS-D-13 CEMS B-50 4.0 GENERAL REQUIREMENTS 4.1 Hose Construction The hose shall consist of a smooth bore tube of nitrile rubb

8、er, reinforced with one or more plies of textile fiber yarn, cord, or fabric, and finished with a cover of an oil and weather-resistant elastomer. 4.2 Dimensions and Tolerances Hose shall meet the dimensions and tolerance requirements of SAE-30R6. 4.3 Property And Performance Requirements Hose suppl

9、ied to this specification shall meet all property and performance requirements of SAE30R6 Hose as per SAE J30. 5.0 QUALITY Parts and assemblies will meet the cleanliness requirements of TMS-9528. All hose produced to this specification will be clean, free of dirt, grease, and contamination. All rubb

10、er debris from cutting and processing will be removed. Any internal release agents shall be flushed from the inside of the hose. NUMBER: TMS-6028 TITLE: Hose, Fuel And Oil Resistant, Filler Neck REVISION: 0904 This document is restricted and may not be sent outside Navistar, Inc. or reproduced witho

11、ut permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. APRIL 2009 Page 2 of 3 There shall be no fabric or flash exposed on the ID of the hose. Parts shall be free of voids and/or reinforcement splices. 5.1 Qualification Materia

12、l and processes submitted for approval to this specification shall include the following: 5.1.1 Report: A detailed and signed test report documenting testing to this specification prepared as per TMS-9543. The report will include actual test data not merely test summaries. 5.1.2 Failure Modes: Test

13、samples or photographs showing failure modes for each destructive test as necessary to fully describe those failure modes. Descriptions are adequate if the mode is easily understandable (no jargon) and not unexpected. Unexpected failure modes shall be described or pictured as completely as possible.

14、 5.1.3 Test Procedure: The procedure used for preparing, curing and assembling materials for test. 5.1.4 Analysis: A detailed analysis of the test results including assumptions made, unexpected results and an explanation of any non-compliant results. 5.2 Submission The material test report shall be

15、submitted to: Manager of Non-Metallic Materials Materials Engineering and Technology Navistar, Inc. PO Box 1109 Fort Wayne, IN 46801 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to Navistar Inc. are required to be registered to ISO 9001 Quality System Requirements.

16、 Navistar will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certifi

17、cates to their Navistar Corporate Buyer upon request. 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing practices are permitted

18、without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Truck Development and Technology Center and Purchasing and Supplier Development of the proposed change(s). Test data indi

19、cating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 6.3 Process Control The supplier shall either perform and report

20、results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the plant metallurgist a

21、nd/or the quality control manager of the using Navistar plant may determine testing and reporting requirements on specific products. NUMBER: TMS-6028 TITLE: Hose, Fuel And Oil Resistant, Filler Neck REVISION: 0904 This document is restricted and may not be sent outside Navistar, Inc. or reproduced w

22、ithout permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. APRIL 2009 Page 3 of 3 7.0 SHIPPING, PACKING AND IDENTIFICATION Each hose manufacturer shall incorporate into the construction of the hose an identifying yarn (color) a

23、s assigned by the Rubber Manufacturers Association. Each hose shall be labeled or marked on the outer cover along the entire length of the hose at intervals of not less than 380 mm (15 inches) in a color contrasting to that of the hose color, in clearly legible block capital letters not less than 3

24、mm (1/8 inch) high, with the following minimum information in the order listed: (a) Vendor Code - A four-or-five-digit code assigned by Navistar to each vendor. Contact Corporate Technical Standards, Truck Development and Technology Center, for assignment of codes. (b) Hose Type - Identification by

25、hose type, as required. (c) Size - Nominal size, i.e., diameter in fractions of an inch or “dash“ sizes, as required. (d) Date Code - The six-digit date code, with first two digits (01-12) representing the month, (01-31) representing the day, and last two digits (86) representing the year, is the pr

26、eferred method for date codes. Other methods of date code may be used by agreement between the purchaser and supplier. NOTE: In many cases, DOT, FMVSS, and/or SAE documents and specifications prescribe a specific marking identification procedure. Where identification requirements of this specificati

27、on conflict with DOT, FMVSS, and/or SAE requirements, the DOT, FMVSS, and/or SAE requirements shall prevail. 8.0 DESIGNATION ON DRAWINGS Hose per TMS-6028 9.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase control

28、led copies of this specification by contacting: Materials Engineering and Technology Dept. Truck Development and Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/