GMKOREA EDS-M-0102-2011 Procedures for Approval of Chemical Raw Material and Quality Control.pdf

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1、 ENGINEERING STANDARDS Material Specification LIMITED USE EDS-M-0102 Procedures for Approval of Chemical Raw Material and Quality Control Do Not Use on New Program; No Replacement. G) 88* 38 -C E: .(: 907 38%P E:48x 957F$ . 2.1 17 E:4 / . ASTM D1238 ASTM D256 ASTM D3769 ASTM D5630 ISO 1628 ISO 17025

2、 ISO 178 ISO 179/1eA GM KOREA ENGINEERING STANDARDS EDS-M-0102 Copyright 2011 General Motors Company All Rights Reserved September 2011 Page 2 of 26 Version : 5 ASTM D638 ASTM D648 ASTM D785 ASTM D790 ASTM D792 ASTM E831 IEC 1006 IEC 112 IEC 243-1 IEC 250 IEC 93 ISO 11359-2 ISO 1157 ISO 1183 ISO 143

3、1-2 ISO 1817 ISO 2577 ISO 294-3/4 ISO 306 ISO 307 ISO 3146 ISO 34 ISO 37 ISO 458-1 ISO 527-1/2 ISO 62 ISO 812 ISO 815-1 ISO 8256 ISO 899-1 2.2 GM Standards/Specifications. GMW3013 GMW3059 GMW3116 2.3 Additional References. TMC003 Material Safety Data Sheet guidance documents 3 Requirements 3.1 Proce

4、dure for the Approval of New Raw Materials (Refer to Appendix B: New Material Approval Process). 3.1.1 Proposal of Approval Assessment of New Raw Materials. 3.1.1.1 Approval Assessment of New Raw Materials Related to Development of Component (Department Proposing Approval Assessment). The related de

5、partment of GM Korea proposing approval assessment will carry out a feasibility study of approval assessment of new raw materials, and if necessary, write an official document of cooperation request which obtained the related information and approval of the head of department. Then it makes a cooper

6、ation request for “Approval assessment of new raw materials” to the department of material research. 3.1.1.1.1 Procedure for feasibility study of new raw materials. y Case 1. Request for review of using new raw materials in accordance with the development of new component. Example: In case new mater

7、ial standard or using new raw materials are needed for new drawing. y Case 2. Request for review of using new raw materials replacing the materials that are applied to existing components without a change of drawing. Example: In case usage of new raw materials are required without any change of draw

8、ing. ASTM D638 ASTM D648 ASTM D785 ASTM D790 ASTM D792 ASTM E831 IEC 1006 IEC 112 IEC 243-1 IEC 250 IEC 93 ISO 11359-2 ISO 1157 ISO 1183 ISO 1431-2 ISO 1817 ISO 2577 ISO 294-3/4 ISO 306 ISO 307 ISO 3146 ISO 34 ISO 37 ISO 458-1 ISO 527-1/2 ISO 62 ISO 812 ISO 815-1 ISO 8256 ISO 899-1 2.2 GM E:4 / . GM

9、W3013 GMW3059 GMW3116 2.3 dA E:4 / . TMC003 Material Safety Data Sheet guidance documents 3 7 1F 3.1 4 88* 38 9PP-TD20PP-TD204,p2e D4 -C D408 : . 8* 7:#6# 9E3L%P D4$41 88*8 d., ,p2e -C 4,p2e D47 .* 9IF7 3LFF$ . d.,p2e -C 4,p2eD4 F+8t 8* 7:#64 VTS, SSTS, CTS D# .E$+72P 7 %L# .E2e#8x )XF7 88* ,p2eD4 F

10、+ 2T9I 94,p2e D4 F+8x 9IF$ . F$- .E7 $4F -$8 7 4 6# F , D48*8 d.,p2e D4-8t General Property D4- (Appendix E)7 between 0.05 to 0.25% strain Yield Stress (Optional) ISO 527-1/2, Test speed 50 mm/min; if tensile strain at yield or break 10%, otherwise 5 mm/min Yield Strain (Optional) Normal Tensile Str

11、ain at Break (Optional) ISO 527-1/2, at 50 mm/min Tensile Stress at 50% Strain (Optional) ISO 527-1/2, Test speed 50 mm/min; if tensile strain at yield or break 10%, otherwise 5 mm/min Tensile Stress at Break ASTM D638, Test speed is specified in the material specification Tensile Strain at Break Po

12、issons Ratio (Optional) ISO 527-1/2, Tensile method; Test speed 1 mm/min Tensile Creep Modulus (Optional) ISO 899-1, at 1h strain =90 Tear Propagation Strength ASTM D638, Test speed 500 mm/min Compression Set ISO 815-1, Specimen 6.3 mm thick and - 13.0 mm. Requirement is specified in the material sp

13、ecification. Test temperature and conditions are 72h at +23 and 24h at +70 Tensile Modulus (Optional) ISO 37, Test speed 500 mm/min Tensile Stress ASTM D638, Test speed 500 mm/min Tensile Strain at break ASTM D638, Test speed 500 mm/min Stiffness in torsion (Optional) ISO 458-1 E1.3 Mechanical Prope

14、rties for Thermosets. Property Standard and Supplementary Instructions Tear Propagation Strength (Optional) ISO 34, Angle test specimen(250 x 300 x 4.0mm); No notch, test speed = 500 mm/min Flexural Modulus (Optional) ISO 178, 50 mm span, 10 mm/min test speed, chord modulus using 0.5 to 2.5 mm stain

15、 Flexural Strength (Optional) Tensile Stress (Optional) ISO 527, Test speed = 50 mm/min. For materials without yield point and flexural modulus mv )zW gzk.X /gzgQa Bf7 ll&l.j Xzb S6Qm wf7 kRrmvQzj Z6 Q .2) aXl kRrQ jlJ g , Ujf7 TestW 1000gQper ISO 188 xQg 75% S6Qm Bf7 ll&l.lJ UuUW rbQ k.X Heat Age T

16、emp. : _ Heat Age Temp. : _ 1) 30QxQn 24Qlze Ductile lQ .2) Ductile QRjQXzb Total Energy S6c3) Ductile gQS6c (ex. 29 / 30 )Multiaxial Impact(ek. , Total E, 2.2m/s, klk )Multiaxial Impact(mk. , Total E, 6.6m/s, Ulk )ISO 6603-1/2 orASTM D3763gzfX 50 mm/minYW , zsagl.QWQxWgl.lz 10% lQQkQgzfX 5 mm/min m

17、k )ISO 527-1/2ISO 3167 YVS 4mm Type A llgxIzod notched Impact Stregth after HeatAging 1000h at -40 % Retain Heat Age Temp. : _ Izod notched Impact Stregth after HeatAging 1000h at 22 ISO 180/1A 80 * 10 * 4 mmr = 0.25 mmMold Released1) yb_zj l&zzzb aZ jlJ Q2) ) E 3.0 byeulQVr_zQWQyb_zjQSnUzbQx_zgzxRe

18、duced Moisture TBD TBD TBD TBD TBDUltraviolet Light Stabilized for InteriorTBDLubricated TBD TBD TBDTBDTBDTBDTBDTBDHydrolysis Stabilized Yield Stress after 1000h ISO 527-1/2gzfX 50 mm/minYW , zsagl.QWQxWgl.lz 10% lQQkQgzfX 5 mm/min mk )1) yb_zj l&zzzb aZ jlJ Q2) ) E 3.01) Wemk bXjgR Bl 50/50 gkjglJ

19、ekzf Q .2) gzk llgxlF 125 jf“ 1000gQ XjN 103 kPal j+lBb znsnzf Q3) Xell llQX RQ zzbsaW 20%lze llQXQ mzzn jPlJ Q .byeulQVr_zQWQyb_zjQSnUzbQx_zgzxISO 3167, 4 mm thick Type A BarVariousMeasurement with contact electrodesChemical Resistant Various Various1) Target Chemicalj Xzb mzsf7 Q“f&RUUU Q2) RQj Ta

20、rget ChemicallJ _S6zf Q(IUPAC _ , Rk_ W CAS No. etc.)VariousApplied Voltage : 100VASTM D257 Antistatic Grades : 1)EDS-M Specification Development 2) GMW Specification Development 3) Global Supply Available 4)Certification 5)Material Supplier TS Level Remark Laboratory Quality Control O O O O O GREEN

21、 Global TS Applicable O O O O X YELLOW-HIGH O O O X O YELLOW-MID O O O X X YELLOW-LOW O O X O O YELLOW-HIGH O O X O X YELLOW-MID O O X X O YELLOW-MID O O X X X YELLOW-LOW O X O O O YELLOW-HIGH O X O O X YELLOW-MID O X O X O YELLOW-LOW O X O X X YELLOW-LOW O X X O O YELLOW-HIGH O X X O X YELLOW-MID O

22、 X X X O YELLOW-MID O X X X X YELLOW-LOW 1) EDS-M Specification Development : Score point 21 (O), Score point 21 (X) 2) GMW Specification Development : Score point 40 (O), Score point 40 (X) 3) Global Supply Available : Material is able to be supplied to more than one country except Korea. 4) Certification : - Laboratory Accreditation : ISO 17025, KOLAS or equivalent - Quality Control for Production : ISO 14001,TS 6949 or equivalent (e.g. GM Korea Accreditation by SQE) 5) TD/TS : Technical Development / Technical Service * All other classifications are “RED”.