EN 12408-2004 en Safety requirements for cableway installations designed to carry persons - Quality control《载人用索道装置的安全要求 质量控制》.pdf

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1、BRITISH STANDARD BS EN 12408:2004 Safety requirements for cableway installations designed to carry persons Quality control The European Standard EN 12408:2004 has the status of a British Standard ICS 03.120.10; 45.100 BS EN 12408:2004 This British Standard was published under the authority of the St

2、andards Policy and Strategy Committee on 28 October 2004 BSI 28 October 2004 ISBN 0 580 44671 9 National foreword This British Standard is the official English language version of EN 12408:2004. The UK participation in its preparation was entrusted to Technical Committee MCE/20, Aerial ropeways, whi

3、ch has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the sect

4、ion entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. C

5、ompliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor rel

6、ated international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 10, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the d

7、ocument was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN12408 October2004 ICS03.120.10;45.100 Englishversion Safetyrequirementsforcablewayinstallationsdesignedtocarry personsQualitycontrol Prescriptionsdescuritpourlesinstall

8、ationscbles transportantdespersonnesAssurancedelaqualit SicherheitsanforderungenfrSeilbahnenfrden PersonenverkehrQualittssicherung ThisEuropeanStandardwasapprovedbyCENon23August2004. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Stan

9、dardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheCentralSecretariatortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebyt

10、ra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCentralSecretariathasthesamestatusast heofficial versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,Cyprus,CzechRepublic,Denmark,Estonia,Finland,France, Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia

11、,Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal, Slovakia, Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2004CEN Allrightsofexploitationinany

12、formandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.EN12408:2004:EEN 12408:2004 (E) 2 Contents Page Foreword .3 1 Scope5 2 Normative references.5 3 Terms and definitions 5 4 Requirements for quality assurance systems.7 4.1 Product identification and traceability 7 4.2 Control of the pro

13、duction, installation and customer service processes7 5 Additional requirements.7 5.1 General7 5.2 Organizational information 8 5.3 Pre-operation inspection8 5.4 Control of non-conforming products 8 Bibliography9 EN 12408:2004 (E) 3 Foreword This document (EN 12408:2004) has been prepared by Technic

14、al Committee CEN/TC 242 “Safety requirements for passenger transportation by rope”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2005, and confl

15、icting national standards shall be withdrawn at the latest by April 2005. This document contains a bibliography. This document forms part of the standards programme approved by the CEN Technical Board on safety requirements for cableway installations designed to carry persons. This programme compris

16、es the following standards: 1) Safety requirements for cableway installations designed to carry persons Terminology. 2) Safety requirements for cableway installations designed to carry persons General requirements. 3) Safety requirements for cableway installations designed to carry persons Calculati

17、ons. 4) Safety requirements for cableway installations designed to carry persons Ropes. 5) Safety requirements for cableway installations designed to carry persons Tensioning devices. 6) Safety requirements for cableway installations designed to carry persons Drive systems and other mechanical equip

18、ment. 7) Safety requirements for cableway installations designed to carry persons Carriers. 8) Safety requirements for cableway installations designed to carry persons Electrical equipment other than for drive systems. 9) Safety requirements for cableway installations designed to carry persons Civil

19、 engineering works. 10) Safety requirements for cableway installations designed to carry persons Pre-commissioning inspection, maintenance and operational inspection and checks. 11) Safety requirements for cableway installations designed to carry persons Recovery and evacuation. 12) Safety requireme

20、nts for cableway installations designed to carry persons Operation. 13) Safety requirements for cableway installations designed to carry persons Quality assurance. Together these form a series of standards regarding design, production, maintenance and operation of cableway installations designed to

21、carry persons. In respect of ski-tows, the drafting of this document has been guided by the works of the International Organisation for transportation by rope (OITAF). According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to impl

22、ement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, EN 12408:2004 (E) 4 Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerlan

23、d and the United Kingdom. EN 12408:2004 (E) 5 1 Scope This document specifies the safety requirements applicable to quality assurance for cableway installations designed to carry persons. It sets out provisions for the procedures for quality assurance which supplement the requirements of the other s

24、tandards cited in the foreword. It is applicable to the different cableway systems. This document applies to suppliers of cableway installations designed to carry persons or of safety components for cableway installations designed to carry persons, regardless of whether or not they maintain a qualit

25、y management system conforming to EN ISO 9001 certified by a certification body accredited in accordance with EN 45012. The provisions of clause 4 apply in all cases. In addition, if quality management systems are used, reference shall be made to EN ISO 9001. For the case of suppliers who do not mai

26、ntain any quality management system in accordance with EN ISO 9001, the provisions of this document are to be regarded as minimum requirements. The requirements relating to the traceability of safety components, which are applicable to all suppliers, are intended to facilitate the recall or the inve

27、stigation of components which threaten to endanger safety. The requirements in this document are intended to ensure quality and do not replace the technical requirements in standards EN 1709, EN 1908, EN 1909, EN 12927-1, EN 12927-2, EN 12927-3, EN 12927-4, EN 12927-5, EN 12927-6, EN 12927-7, EN 129

28、27-8, EN 12929-1, EN 12929-2, EN 12930, EN 12397, EN 13107, EN 13223, EN 13243, prEN 13796-1, prEN 13796-2 and prEN 13796-3, but supplement them. This document is not applicable either to cableways for goods transport or to inclined lifts. 2 Normative references The following referenced documents ar

29、e indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. prEN 1907:2004, Safety requirements for passenger transportation by rope Terminology.

30、3 Terms and definitions For the purposes of this document, the terms and definitions given in prEN 1907:2004 and the following apply. 3.1 process (of production, assembly, installation, inspection, testing) set of all the resources such as personnel, materials, products, operative methods or practic

31、es required for the production, assembly, installation, inspection and testing of components 3.2 documentation (of production, assembly, installation, inspection, testing) set of all the documents in which the production, assembly, installation, inspection and testing procedures are described in ful

32、l detail EN 12408:2004 (E) 6 3.3 reference designation (of a production, assembly, installation, inspection, testing process) title and reference number or other reference referring to the relevant documents of the production, assembly, installation, inspection or testing procedure 3.4 traceability

33、document document tracing the history of the implementation of all or part of a production, assembly, installation, inspection or testing procedure, and documenting all the results and observations 3.5 specification document defining all the particular requirements that have to be met for procuremen

34、t, production, assembly, installation, inspection, testing and, where appropriate, maintenance 3.6 safety component any basic component, set of components, subassembly or complete assembly of equipment and any device incorporated in the installation for the purpose of ensuring a safety function and

35、identified by the safety analysis, the failure of which endangers the safety or health of persons, be they users, operating personnel or third parties NOTE In view of the volume of documentation which may be required for ensuring traceability, it is desirable to distinguish two classes of safety com

36、ponents and to apply different rules to them as a function of their importance for the safety of the installation. 3.6.1 class 1 safety component any basic component, set of components, subassembly or complete assembly of equipment and any device incorporated in the installation for the purpose of e

37、nsuring a safety function and identified by the safety analysis, the failure of which by itself endangers the safety or health of persons, be they users, operating personnel or third parties 3.6.2 class 2 safety component any basic component, set of components, subassembly or complete assembly of eq

38、uipment and any device incorporated in the installation for the purpose of ensuring a safety function and identified by the safety analysis, the failure of which in conjunction with the failure of another component (second fault), endangers the safety or health of persons, be they users, operating p

39、ersonnel or third parties 3.7 traceability in production ability, based on the identification of a component, to locate all the specifications and traceability documents relating to the component 3.8 traceability for recall ability, based on the identification of a component, to determine its locati

40、on EN 12408:2004 (E) 7 3.9 quality plan document defining, for the purposes of quality assurance, all the specific requirements for operational procedures, resources and the sequence to be maintained of the activities connected with the design, construction and commissioning of for passenger transpo

41、rtation by rope or with the production, inspection, transportation and installation of Class 1 and 2 safety components 4 Requirements for quality assurance systems 4.1 Product identification and traceability 4.1.1 For Class 1 safety components, traceability in production and for recall shall be ensu

42、red. Traceability documents concerning these components shall be prepared in such a way that it is possible to identify the origin of the processed materials and of the personnel involved in the individual production stages, the inspection and in the assembly and installation. Here, the reference de

43、signations of the production and, if appropriate, of the assembly and installation processes shall also be given. 4.1.2 For Class 2 safety components, the specifications shall state whether traceability is to be ensured; it shall also be stated whether and to what extent this traceability covers pro

44、duction and/or recall. 4.1.3 The supplier shall introduce documented procedures which shall be kept continuously updated to ensure that: all components whose traceability is to be ensured receive an identification that remains applicable under normal use; this identification is recorded in the relev

45、ant technical documents and these documents are carefully stored; possible non-conformities are avoided during transportation or delivery. 4.2 Control of the production, installation and customer service processes The supplier shall keep available all documents required for assembly and installation

46、. These documents include: an assembly plan explaining the various assembly work and the reference to the processes to be used in conformity with the standard requirements to be met during this work; a test plan describing in detail the tests to be carried out during assembly; a model for the tracea

47、bility documents which shall, in particular, also provide exact dates and times (details of when assembly work and inspections were carried out). 5 Additional requirements 5.1 General The following additional requirements are applicable to suppliers who do not maintain a quality management system co

48、nforming to EN ISO 9001 certified by a certification body accredited in accordance with EN 45012. For Class 1 safety components and for those Class 2 safety components for which traceability is to be ensured, a quality plan shall be prepared. It shall contain at least the following information: EN 12408:2004 (E) 8 5.2 Organizational information 5.2.1 The responsibility for the individual stages of production of the safety components shall be indicated in each quality plan. 5.2.2 Each quality plan shall give accurate details about mea