ASTM F2022-2001(2007) Standard Test Method for Performance of Booster Heaters《辅助加热器性能的标准试验方法》.pdf

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1、Designation: F 2022 01 (Reapproved 2007)An American National StandardStandard Test Method forPerformance of Booster Heaters1This standard is issued under the fixed designation F 2022; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision,

2、 the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This test method evaluates the energy efficiency, energyconsumption and water heating performance of boo

3、ster heat-ers. The food service operator can use this evaluation to selecta booster heater and understand its energy consumption.1.2 This test method is applicable to electric, gas, and steampowered booster heaters.1.3 The booster heater can be evaluated with respect to thefollowing (where applicabl

4、e):1.3.1 Energy input rate (9.2).1.3.2 Pilot energy rate (9.3).1.3.3 Flow capacity rate, energy rate, and energy efficiencywith 110F (43.3C) and 140F (60.0C) supply to the boosterheater inlet (9.4).1.3.4 Thermostat calibration (9.5).1.3.5 Energy rate and energy efficiency at 50% of flowcapacity rate

5、 with 110F (43.3C) and 140F (60.0C) supplyto the booster heater inlet (9.6).1.3.6 Preheat energy and time (9.7). The preheat test is notapplicable to booster heaters built without water storage andwill not have auxiliary water storage connected to the boosterheater to complete the water heating syst

6、em.1.3.7 Idle (standby) energy rate (9.8).1.4 The values stated in inch-pound units are to be regardedas standard. The SI units in parentheses are for informationonly.1.5 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of

7、the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D 3588 Practice for Calculating Heat Value, Compressibil-ity Factor, and Relative Density of Gaseous Fuel

8、s2.2 ANSI Standard:3ANSI Z223.1-1996 National Fuel Gas Code2.3 ASHRAE Handbook:4ASHRAE 1993 Fundamentals Handbook2.4 ASHRAE Guideline:4ASHRAE Guideline 2-1986 (RA90) Engineering Analysisof Experimental Data2.5 NSF Standards:5NSF ListingFood Equipment and Related Componentsand MaterialANSI/NSF 3-1996

9、 Commercial Spray-Type DishwashingMachines and Glasswashing MachinesANSI/NSF 5-1992 Water Heaters, Hot Water Supply Boil-ers, and Heat Recovery EquipmentANSI/NSF 26-1980 Pot, Pan, and Utensil Washers3. Terminology3.1 Definitions:3.1.1 booster heater, na water heater that raises thebooster heater inl

10、et water supply temperature (typically 110Fto 140F (43.3C to 60C) to 180F (82.2C) or more toprovide high temperature sanitizing rinse water for a dish-washer machine.3.1.2 dishwasher machine, n(hereafter referred to as dish-washer) machine that uniformly washes, rinses, and heatsanitizes eating and

11、drinking utensils. The machine shall becapable of removing physical soil from properly racked andpre-scraped items, and sanitizing multi-use eating and drinkingutensils.3.1.3 uncertainty, nmeasure of systematic and precisionerrors in specified instrumentation or measure of repeatabilityof a reported

12、 test result.3.2 Definitions of Terms Specific to This Standard:1This test method is under the jurisdiction of ASTM Committee F26 on FoodService Equipment and is the direct responsibility of Subcommittee F26.06 onProductivity and Energy Protocol.Current edition approved April 1, 2007. Published July

13、 2007. Originallyapproved in 2001. Last previous edition approved in 2001 as F 2022 01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summar

14、y page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.4Available from American Society of Heating, Refrigerating, and Air-Conditioning Engineers, Inc. (ASHRAE), 1791 Tullie Circle, NE, Atlanta, GA30329

15、, http:/www.ashrae.org.5Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., AnnArbor, MI 48113-0140, http:/www.nsf.org.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.2.1 batch water flowintermittent mode of wate

16、r deliveryat specified flow rate and elapse time. This is the typical styleof water delivery of a booster heater supplying final rinse waterto a door type dishwasher machine.3.2.2 booster heater energy effciencyquantity of energyimparted to the water while heating, expressed as a percentageof total

17、amount of energy consumed by the booster heaterduring the capacity tests.3.2.3 booster heater inletthe point of connection on thebooster heater for the water line from the primary supply to thebooster heater.3.2.4 booster heater outletthe point of connection on thebooster heater for the water line f

18、rom the booster heater to thedishwasher.3.2.5 continuous water flowuninterrupted water deliveryby a booster heater at a specified flow rate. This is a typicalmode of water delivery of a booster heater supplying water toa conveyor or rack-less conveyor (flight) type dishwashermachine.3.2.6 energy rat

19、eaverage rate of energy consumption(Btu/h or kW, (kJ/h) during the continuous flow tests.3.2.7 energy input ratepeak rate at which a booster heaterconsumes energy (Btu/h or kW, (kJ/h).3.2.8 flow capacity energy ratepeak rate at which abooster heater consumes energy (Btu/h or kW, (kJ/h) duringthe flo

20、w capacity tests. Refers to maximum energy rate whilemaximum flow capacity rate is supplied.3.2.9 flow capacitymaximum water flow rate (gal/min,gal/h, (L/h) at which the booster heater can heat water from aspecified inlet temperature to an outlet temperature of 183 63F (83.9 6 1.7) during the contin

21、uous flow capacity test.3.2.10 pilot energy rateaverage rate of energy consump-tion (Btu/h) by a booster heaters continuous pilot (if appli-cable).3.2.11 primary supplythe service water heater system thatsupplies water to the booster heater under test.3.2.12 thermal effciency, nquantity of energy im

22、parted tothe water, expressed as a percentage of energy consumed bythe element(s), gas burner(s), steam coil(s), and steam injec-tor(s) during the flow capacity tests. Thermal efficiency data iscollected during the continuous flow capacity tests.4. Summary of Test MethodNOTE 1An energy supply meetin

23、g the manufacturers specificationshall be provided for the gas, electric, or steam booster heater under test.4.1 The booster heater under test is connected to theappropriate metered energy supply. The measured energy inputrate is determined and checked against the rated input beforecontinuing with t

24、esting.4.2 Pilot energy rate is determined, when applicable, for gasbooster heaters.4.3 Flow capacity, energy rate and energy efficiency of thebooster for continuous water flow is determined with thebooster heater inlet water supplied at 110+03 F (43.3+01.7C) and 140+03 F (60.0+01.7 C).4.4 Flow rate

25、, energy rate and energy efficiency of thebooster for continuous water flow at 50% of flow capacity isdetermined with the booster heater inlet water supplied at 110+03 F (43.3+01.7 C) and 140+03 F (60.0+01.7 C).4.5 The preheat energy consumption and time and idle/standby energy consumption rate are

26、determined while thebooster heater is operating with the thermostat(s) set at thecalibrated setting(s) to deliver 183 6 3 F at the booster heateroutlet. The booster heater is supplied with 110+03 F (43.3+01.7 C) and 140+03 F (60.0+01.7 C) water at the boosterinlet.5. Significance and Use5.1 The ener

27、gy input rate test is used to confirm that thebooster heater is operating properly prior to further testing.5.2 Booster heater flow capacity is an indicator of thebooster heaters ability to supply hot water for sanitation. Thebooster heaters flow capacity can be used by the operator todetermine the

28、appropriate size booster heater for their opera-tion. Booster heater energy rate is an indicator of the boosterheaters energy consumption during continuous water flow.The energy rate can be used by food service operators toestimate the energy consumption of the booster heater. Boosterheater energy e

29、fficiency is a precise indicator of a boosterheaters energy performance during the continuous flow test.This information enables the food service operator to considerenergy performance when selecting a booster heater.5.3 Booster heater flow capacity at 50 % of the maximumcapacity is an indicator of

30、the booster heaters ability toprovide hot water for sanitation at this reduce flow ratecondition. Booster heater energy efficiency at a flow rate of 50% of maximum capacity is an indicator of a booster heatersenergy performance at this flow rate. The booster heater outlettemperature during the capac

31、ity test at a flow rate of 50 % ofmaximum capacity is an indicator of the booster heaterstemperature response at this reduced flow rate.5.4 Preheat energy and time can be useful to food serviceoperators to manage power demands and to know how quicklythe booster heater can be ready for operation.5.5

32、Idle energy rate and pilot energy rate can be used toestimate energy consumption during standby periods.6. Apparatus6.1 Barometer, for measuring absolute atmospheric pres-sure, to be used for adjustment of measured natural gas volumeto standard conditions. Shall have a resolution of 0.2 in. Hg andan

33、 uncertainty of 0.2 in. Hg.6.2 Exhaust Hood, (if applicable) some gas booster heatersmay require an exhaust hood for exhausting gas combustionproducts. Follow manufacturers venting specifications.6.3 Flowmeter, for measuring total water consumption ofthe booster heater. Shall have a resolution of 0.

34、01 gal (40 mL)and an uncertainty of 0.01 gal (40 mL) at a flow rate as low as0.2 gpm (13 mL/s). Shall be designed to operate with watertemperatures between 50F to 195F. The flowmeter shall becalibrated at both 110F and 140F booster heater inlettemperatures and their corresponding test flow rates and

35、booster heater outlet temperatures.6.4 Gas Meter, for measuring the gas consumption of thebooster heater (if applicable). Shall have a resolution of at least0.01 ft3(0.0003 m3) and a maximum uncertainty no greaterF 2022 01 (2007)2than1%ofthemeasured value for any demand greater than2.2 ft3/h (0.06 m

36、3/h). If the meter is used for measuring the gasconsumed by pilot lights, it shall have a resolution of at least0.01 ft3(0.0003 m3) and have a maximum uncertainty nogreater than2%ofthemeasured value.6.5 Insulation, for insulating all exterior fittings and plumb-ing. The insulation shall have a therm

37、al insulation value (Rvalue) of at least 4 (h 3 ft23 F)/Btu (5.67 (m23 C)/W).6.6 Pressure Gage, for monitoring natural gas pressure.Shall have a range of 0 to 10 in. H2O, a resolution of 0.5 in.H2O, and a maximum uncertainty of1%ofthemeasuredvalue.6.7 Pressure Gage, for monitoring water pressure sup

38、pliedto and from the booster heater. The pressure gage on thedownstream side of the booster heater shall have a range of 15to 25 psi, a resolution of 61 psi, and a maximum uncertaintyof1%ofthemeasured value. The pressure gage on theupstream side of the booster heater shall have a range of 0 to200 ps

39、i, a resolution of 65 psi, and a maximum uncertainty of1 % of the measured value.6.8 Stopwatch, with a 1-s resolution.6.9 Temperature Sensor, for measuring natural gas tempera-ture in the range of 50F to 100F (10C to 37.8C), with aresolution of 0.5F (0.3C) and an uncertainty of 61F(0.6C).6.10 Thermo

40、couple Probe, industry standard Type T or TypeK thermocouples capable of immersion with a range of 50F to200F (10C to 93.3C) and an uncertainty of 61F.6.11 Watt-Hour Meter, for measuring the electrical energyconsumption of a booster heater. Shall have a resolution of atleast 10 Wh and a maximum unce

41、rtainty no greater than 1.5 %of the measured value for any demand greater than 100 W. Forany demand less than 100 W, the meter shall have a resolutionof at least 10 Wh and a maximum uncertainty no greater than10 %.6.12 Water Pressure Regulator, for controlling the waterline pressure to and from the

42、booster heater. Two regulators arerequired. Adjustable within a range of 10 to 30 psi for theregulator downstream of the booster heater. Adjustable withina range of 10 to 200 psi for the regulator upstream of thebooster heater.6.13 Solenoid Valve, for regulating water flow from thebooster heater. Si

43、zed to booster heater manufacturers pipediameter specifications.6.14 Tempering Valve or Equivalent Temperature ControlDevice, for regulating the temperature of the water beingsupplied to the booster heater inlet. Tempering valve shall becapable of operating within the delivered water temperaturerang

44、e from 100F (37.8C) to 150F (65.6C) and capable ofmaintaining 61.5F (60.8C) of any specific delivery tem-perature set point within this range.6.15 Steam Flowmeters, for measuring the flow of steam tothe booster heater (if applicable). Shall have a resolution of0.01 ft3(0.0003 m3) and a maximum uncer

45、tainty of1%ofthemeasured value.6.16 Calibrated Exposed Junction Thermocouple Probes,industry standard Type T or Type K thermocouple with a rangefrom 50F to 200F (10 to 93.3C), a resolution of 0.2F(0.1C), and an uncertainty of 1.0F (0.5C), for measuringtemperature at the booster heater inlet and outl

46、et connections.Calibrated Type K or Type T 24 GA thermocouple wire withstainless steel sheath and ceramic insulation is the recom-mended choice for measuring the booster heater inlet and outlettemperatures. The thermocouple probe shall be fed through acompression fitting so as to submerse the expose

47、d junction inbooster heater water inlet and outlet.6.17 Temperature and Pressure Relief Valve(s), sized tohandle the maximum energy input of the booster heater withautomatic reset and capable of releasing at temperatures andpressures above the booster heater maximum working condi-tions. The relief v

48、alve can be integral with both temperatureand pressure relief capacity or separate valves for temperatureand pressure control.6.18 Hammer Arrestor (Shock Absorber), to eliminate waterhammer caused by the quick closing of the solenoid valve.6.19 Throttling Valve, to adjust the water flow rate (gal/mi

49、nand gal/h) from the booster heater. Maximum water flowthrough throttling valve shall be large enough to accommodatethe largest water flow requirements of the booster heater.Throttling valve shall be gate type or equivalent industrystandard. Valve shall be sized to booster heater manufacturerspipe diameter specifications.6.20 Primary Supply, water heating system capable ofsupplying water at each of the following temperature ranges of110+03 F (43.3+01.7 C)