ASTM F1698-2002(2008) Standard Practice for Installation of Poly(Vinyl Chloride)(PVC) Profile Strip Liner and Cementitious Grout for Rehabilitation of Existing Man-Entry Sewers and.pdf

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1、Designation: F 1698 02 (Reapproved 2008)An American National StandardStandard Practice forInstallation of Poly(Vinyl Chloride)(PVC) Profile Strip Linerand Cementitious Grout for Rehabilitation of Existing Man-Entry Sewers and Conduits1This standard is issued under the fixed designation F 1698; the n

2、umber immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Sco

3、pe1.1 This practice describes the procedures for the rehabili-tation of sewer lines and conduits by the installation of afield-fabricated PVC liner. After installation of the liner,cementitious grout is injected into the annular space betweenthe liner and the existing sewer or conduit.The rehabilita

4、tion ofthe host structure by this installation practice results in a rigidcomposite structure (PVC/grout/existing pipe). This rehabilita-tion process may be used in a variety of gravity applications,such as sanitary sewers, storm sewers and process piping ofman-entry sizes (36 to 144 in. in vertical

5、 dimension). Theprofile strips used for field fabrication of PVC liners aresupplied in coils for spiral winding of the liner or in custom-cutflat panels for circumferential lining of all or any portion of thecircumference of the host conduit (see Figs. 1 and 2).1.2 The values stated in inch-pound un

6、its are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsi

7、bility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use. Particular attentionis drawn to those safety regulations and requirements involvingentering into and working in confined spaces.2. Refere

8、nced Documents2.1 ASTM Standards:2C 942 Test Method for Compressive Strength of Grouts forPreplaced-Aggregate Concrete in the LaboratoryC 969 Practice for Infiltration and Exfiltration AcceptanceTesting of Installed Precast Concrete Pipe Sewer LinesD 883 Terminology Relating to PlasticsD 1600 Termin

9、ology for Abbreviated Terms Relating toPlasticsD 1735 Practice for Testing Water Resistance of CoatingsUsing Water Fog ApparatusF 412 Terminology Relating to Plastic Piping Systems2.2 NASSCO Standard:Specification Guidelines for Sewer Collection System Main-tenance and Rehabilitation33. Terminology3

10、.1 GeneralDefinitions are in accordance with Termi-nologies D 883 and F 412. Abbreviations are in accordancewith Terminology D 1600, unless otherwise indicated.3.2 Definitions of Terms Specific to This Standard:3.2.1 extruded PVC joiner stripa companion product tothe profile former strip of such con

11、figuration as to provide thelocking mechanism at the edges of the former strips; the joinerstrip contains within it a coextruded flexible PVC seal whichforms a compression seal when mated with the edges of theformer strips.3.2.2 extruded PVC profile former stripa product, avail-able in various sizes

12、, consisting of a smooth inner surface anda ribbed outer surface (profile) with edge configurations toallow mechanical locking of adjacent strips.3.2.3 PVC linera product field fabricated from extrudedPVC profile strip into a shape substantially conforming to theshape of the existing pipe or conduit

13、, for example, circular,oval, ovoid, and so forth (see Fig. 1).3.2.4 production runa continuous extrusion of a givenprofile type.1This practice is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.67 onTrenchless Plastic Pipeli

14、ne Technology.Current edition approved March 1, 2008. Published November 2008. Originallyapproved in 2002. Last previous edition approved in 2002 as F169802.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of AS

15、TMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from, NASSCO, Inc., 11521 Cronridge Drive, Suite J, Owings Mills,MD 21117.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4. S

16、ignificance and Use4.1 This practice is for use by designers and specifiers,regulatory agencies, owners, and inspection organizations in-volved in the rehabilitation of non-pressure sewers and con-duits. As for any practice, modifications may be required forspecific job conditions.5. Materials5.1 Th

17、e extruded PVC profile strip (former and joiner) usedfor the field fabrication of PVC liner should be made asspecified in Specifcation F 1735.5.2 The profile strip should be coiled in a continuous lengthas long as practical, or cut in custom length panels for storageand shipping to the job site. Han

18、dling and storage should be inaccordance with the manufacturers published recommenda-tions.5.3 The adhesive/sealant, used should be compatible withthe PVC compound and the liner process, so as not to effect theproperties of the finished liner. (Apolyurethane-base product issuggested.)6. Installation

19、 Recommendations6.1 Cleaning and Inspection:6.1.1 Prior to entering access areas such as manholes, andperforming inspection or cleaning operations, an evaluation ofthe atmosphere to determine the presence of toxic or flammablevapors or lack of oxygen shall be undertaken in accordancewith local, stat

20、e, or federal safety and confined space entryregulations.6.1.2 Cleaning of PipelineInternal debris should be re-moved from the existing pipeline. Gravity pipes should becleaned with hydraulically powered equipment, high-velocityjet cleaners, or a combination of these methods and manuallydirected hig

21、h-pressure (2500-psi minimum) water blasting toensure that the exposed pipe wall is free of contamination offoreign materials and corrosion products and the surface ishard, competent original pipe material.6.1.3 Inspection of PipelineInspection of pipeline shouldbe performed by experienced personnel

22、 trained in locatingbreaks, obstacles, and service connections, either by directvisual observation or by closed-circuit television. The interiorof the pipeline should be carefully inspected to determine thelocation of any conditions that may prevent or adverselyimpact proper installation of the prof

23、ile liner, such as protrud-ing service taps, collapsed or crushed pipe, significant linesags, and deflected joints. These conditions should be noted,and as appropriate, corrected prior to installation.6.1.4 Line ObstructionsThe existing pipeline should beclear of obstructions that will prevent the p

24、roper placement ofthe PVC liner. If inspection reveals an obstruction that cannotFIG. 1 Example of Profile PVC StripF 1698 02 (2008)2be removed by conventional equipment, then a point repairexcavation should be made to uncover and remove or repair theobstruction.6.2 BypassingThe profiled PVC liner p

25、rocess does notalways require a dry pipeline and may be installed with someflow in the existing pipe or lateral connections, or both. Ifnecessary, the bypass should be made by plugging the line at apoint upstream of the pipe to be rehabilitated and pumping theflow to a downstream point or adjacent s

26、ystem. The pump andbypass lines should be of adequate capacity and size to handleany extreme flows expected during the installation period.6.2.1 Under certain conditions, part or all of the installationmay be carried out with some flow in the existing pipeline orservice connections, or both.FIG. 2 T

27、ypical Installations with PanelsF 1698 02 (2008)36.3 PVC Liner Installation:6.3.1 Liner Installation (Panels)If the job requires theprofiled PVC strips be provided in the form of panels or if thejob entails the lining of only a portion of the circumference, thepanels should be cut and trimmed to fit

28、 as near as practical tothe internal circumference of the structure to be lined or toproduce the required annulus (space between the liner and thepipe wall). The panels should be placed square with the pipewall, that is, circumferentially (see Fig. 2). The adjacent paneledges should be locked togeth

29、er using the manufacturer-supplied joiner strip by means recommended by the manufac-turer. End joints or supports should be made with amanufacturer-supplied connector section or support (for ex-ample, “J” strips) and sealed with a bead of an approvedsealant/adhesive. If necessary, the panels may be

30、shimmed offthe wall to avoid discontinuities on the surface or to ensure aminimum annulus required by the specified design. Theseshims should be of such a configuration as to not significantlyimpede the flow of grout into the annulus.6.3.2 Liner Installation (Coils)If the job requires theprofiled PV

31、C be provided in the form of coils, the coil shouldbe placed over the open access manhole and the strip pulleddown into the pipe through the manhole from the center of thecoil. The liner should be spirally wound with the ribbed profileof the strip as near as practical to the wall of the existingstru

32、cture, or as specified by the owner. If necessary, the stripmay be shimmed off the wall to avoid discontinuities of thewall surface or to maintain the specified annulus. Such shimsshould be of a configuration that they will not significantlyimpede the flow of grout into the annulus. The adjacent pro

33、filestrip edges should be locked together using the manufacturer-supplied joiner strip by means approved by the materialsupplier. Additional coils of PVC strip may be introduced byjoining the ends of the strip by means of a manufacturer-supplied PVC splicing profile (for example, “H” connectorsectio

34、n). The splice should be sealed on both sides of the splicewith an approved sealant/adhesive.6.4 GroutingOnce the PVC liner is in place, the ends ofthe pipe at the manhole are sealed by dry packing withrapid-setting mortar. Through this mortar and around the linerare placed a series of tubes which a

35、ct as grout injection tubesor breather tubes, or both. Alternatively, or in addition, groutholes may be drilled in the PVC lining at appropriate pointsand flowable grout injected into them until satisfactory fill isobtained. Grout holes in the liner should be sealed with PVCplugs which, in turn, sho

36、uld be sealed by a bead of approvedsealant/adhesive (a polyurethane-base product is suggested).Grouting should proceed in lifts or stages; generally the rise ofthe first lift is limited by the allowable floating of the liner offthe pipe invert and avoiding contact of the liner with the crownof the e

37、xisting pipe, while the succeeding lifts are limited invertical rise by liner wall deflection. There should be noleakage of the grout at the joints/seams of the liner. Due to thepresence of the breather holes/tubes, the liner will be subjectedonly to the hydraulic head pressure of the liquid grout,

38、that is,will not sense the grout pump pressure. Thus, pressure moni-toring at the grouting hose is generally not required. Thegrouting of the annular space is very important to the structuralintegrity of the renovated sewer and should be designed andexecuted with great care. The grouting plan should

39、 be asrecommended by the liner material supplier and be reviewedand approved by the owners representative in advance of thework.6.4.1 Although the goal of grouting is to fill 100 % of theannulus, hydrostatic buckling strength required by the jobspecifications determines the required minimum grout fi

40、ll ofthe annulus. If no specification for the job exists, it isrecommended that the required grout fill of the annulus be suchthat there be no voids greater in circumferential extent than5 % of the inside circumference of the liner. Voids found largerthan specified shall be filled by drilling a hole

41、 in the void,pumping grout into the void, and then plugging the groutinghole with a PVC plug as above. For purposes of this practice,adjacent voids separated circumferentially less than 4 in.should be considered one void. Also, the total void circumfer-ential extent in any one-foot section of the pi

42、pe should notexceed 10 % of the circumference of the liner, regardless of thesizes of the individual voids. As both the compressive strengthand the grout thickness (size of annulus) are design variablesand, therefore, job specific, no general specification can begiven here.6.4.2 The grout should con

43、sist of the following: Cement,water, fly ash or lime, and admixtures. The grout mix design,including viscosity and minimum compressive strength to beused for the project application, should be as recommended bythe manufacturer (of the PVC strips) and approved by theowners representative prior to com

44、mencement of work. Groutcomponents should be clean, fresh, and stored in a suitably drycondition. Premixed grouts and grout admixtures should beused in accordance with their manufacturers specifications.Mixing and pump equipment may be either paddle or colloidalmixers, and screw, peristaltic, or pis

45、ton pumps. All equipmentshould be kept clean and free from buildup.6.5 Service ConnectionsService connections should becut in as the PVC lining is being installed, leaving the lateralflow unobstructed by the lining. Provisions should be made toisolate the grout in the liner annulus from sewerage flo

46、ws outof the lateral and to prevent the flow of grout into the lateralduring the grouting operation.7. Inspection and Acceptance7.1 The installation should be inspected by closed-circuittelevision or visually, if appropriate. The PVC liner should becontinuous over the entire length of the installati

47、on. Variationsfrom true line and grade may be inherent because of theconditions of the existing pipeline. No infiltration of groundwater through the PVC liner should be observed. All serviceentrances should be accounted for and be unobstructed.7.2 Leakage TestingIt is impractical to test pipes above

48、 a36-in. diameter for leakage due to the technology available inthe pipe rehabilitation industry. Post-inspection will detectmajor leaks or blockages.7.3 Grout Compressive Strength TestingIf required by thebuyer or designated in the contract documents or purchaseorder, or both, samples from the mixe

49、d grout being injectedinto the annulus should be collected and tested for compressivestrength, in accordance with Test Method C 942. SamplesF 1698 02 (2008)4should be taken and tested for each manhole-to-manhole pipesection where the annulus is grouted. Measured values ofcompressive strength should meet the job specifications.8. Design Considerations8.1 General GuidelinesThe design of the grouted PVCliner is largely a function of the condition of the existingpipeline. Design equations and details are given in AppendixX1.APPENDIX(Nonmandatory Information)X1. ST