ASTM F1201-1988(2004) Standard Specification for Fluid Conditioner Fittings in Piping Applications Above 0&176F《温度大于零华氏度的管道用流体调节器配件》.pdf

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1、Designation: F 1201 88 (Reapproved 2004)An American National StandardStandard Specification forFluid Conditioner Fittings in Piping Applications Above 0F1This standard is issued under the fixed designation F 1201; the number immediately following the designation indicates the year oforiginal adoptio

2、n or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification provides the minimum requirementsfor pressure-retaining

3、 components of fluid conditioner fittings.It addresses the pressure-retaining component design, fabrica-tion, rating, marking, and testing.1.2 This specification is not intended to override any of thepresent fluid conditioner fitting specifications specific to de-vices such as strainers, filters, an

4、d traps but should be used fordevices for which a specific specification does not apply.1.3 This specification provides sufficient requirements toallow a fluid conditioner fitting to be used in the marineenvironment.1.4 The values stated in inch-pound units are to be regardedas the standard. The val

5、ues given in parentheses are forinformation only.1.5 The following precautionary caveat pertains only to thetest methods portion, Section 7, of this specification. Thisstandard does not purport to address all of the safety concerns,if any, associated with its use. It is the responsibility of the use

6、rof this standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use.2. Referenced Documents2.1 ASTM Standards:2D 93 Test Methods for Flash Point by Pensky-MartensClosed Cup TesterF 722 Specification for Welded Joints for Shipb

7、oard PipingSystems2.2 ANSI Standards:3B2.1 Pipe ThreadsB16.1 Cast Iron Pipe Flanges and Flanged FittingsB16.3 Malleable Iron Threaded FittingsB16.4 Cast Iron Threaded FittingsB16.5 Pipe Flanges and Flanged FittingsB16.11 Forged Steel Fittings, Socket-Welding and ThreadedB16.15 Cast Bronze Threaded F

8、ittingsB16.24 Bronze Pipe Flanges and Flanged FittingsB16.25 Buttwelding EndsB31.1 Power Piping2.3 MSS Standards:4SP-44 Steel Pipe FlangesSP-51 150 lb Corrosion Resistant Cast Flanges and FlangedFittingsSP-61 Pressure Testing of Steel ValvesSP-67 Butterfly Valves2.4 ASME Standard:5ASME Boiler and Pr

9、essure Vessel Code: Section VIII,Division 1, Pressure VesselsASME Boiler and Pressure Vessel Code: Section IX, Weld-ing and Brazing Qualifications3. Terminology3.1 Definitions:3.1.1 fluid conditioner fittinga device, other than a valveor pipe or pipe joining fitting, installed in a pressure pipingsy

10、stem, that monitors or provides for the monitoring of thefluid, or otherwise operates on or alters the condition of thefluid.3.1.2 maximum allowable working pressure (MAWP)thehighest internal pressure at the maximum design temperaturethat the fluid conditioner fitting can be safely subjected to inse

11、rvice.3.1.3 maximum design temperaturethe maximum tem-perature for which the fluid conditioner fitting is rated by themanufacturer.3.1.4 multiplex fluid conditioner fittinga fluid conditionerfitting that is made up of multiples of a single unit connectedby either manifolding, piping, tubes, or valve

12、s.1This specification is under the jurisdiction of ASTM Committee F25 on Shipsand Marine Technology and is the direct responsibility of Subcommittee F25.11 onMachinery and Piping Systems.Current edition approved Nov. 1, 2004. Published November 2004. Originallyapproved in 1988. Last previous edition

13、 approved in 1998 as F 1201 88 (1998).2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from America

14、n National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036.4Available from Manufacturers Standardization Society of the Valve and FittingsIndustry (MSS), 127 Park St., NE, Vienna, VA 22180-4602.5Available from American Society of Mechanical Engineers (ASME), ASMEInternationa

15、l Headquarters, Three Park Ave., New York, NY 10016-5990.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4. Classification4.1 Class IFluid conditioner fitting meeting the followingrequirements:Service Pressure, psig (MPa) Temperature

16、, F (C)Liquefied flammable gas above 150 (1.03).and.above 0 (18)Fuels above 150 (1.03).or.above 150 (66)Liquids with a flash pointA150F (66C) or belowabove 225 (1.55).or.above 150 (66)Liquids with a flash point above150F (66C)Babove 225 (1.55).or.above 400 (204)Steam, gases, and vapors above 150 (1.

17、03).or.above 650 (343)Water above 225 (1.55).or.above 350 (177)AFlash point measured in accordance with Test Methods D 93.BIncludes lubricating oils, hydraulic fluids, and heat transfer oils.4.2 Class IIAll other fluid conditioner fittings.5. Materials and Manufacture5.1 Pressure-retaining parts sha

18、ll be constructed of materialslisted in Section VIII, Division 1 of the ASME Boiler andPressure Vessel Code (hereafter called the ASME Code) orANSI B31.1. Nonmetallic materials may be used for pressure-retaining parts provided the material is suitable for the intendedservice and is compatible with t

19、he fluid to be conducted.5.2 Fluid conditioner fittings intended for flammable servicewith nonmetallic materials or metallic materials having asolidus to liquidus temperature below 1700F (927C) shallpass the prototype fire test in 7.2.5.3 Bolting materials shall be at least equal to those listed inT

20、able 1 of ANSI B16.5 or Table 126.1 of ANSI B31.1. Bolts,screws, and fasteners in contact with interior fluid shall becompatible with the fluid. Carbon steel bolting shall not beused in services rated above 500F (260C).5.4 Gaskets and seals shall be of materials suitable for theintended service.5.5

21、The pressure ratings established under this specificationare based on materials of high quality produced under regularcontrol of chemical and mechanical properties by a recognizedprocess. The manufacturer shall be prepared to submit acertificate of compliance verifying that his product has been sopr

22、oduced and that it has been manufactured from materialwhose chemical and mechanical properties are at least equal tothe requirements of the appropriate specification.5.6 For materials not having values of allowable stresstabulated in Section VIII, Division 1 of the ASME Code,allowable stresses shall

23、 be determined in accordance with theprocedures outlined in Subsection C and Appendix P of thatsection. Where it can be shown that the values of allowablestress listed for a particular material in one product form(because of similar chemistry, physical properties, heat treat-ment, and so forth) are

24、applicable to the same material in anunlisted product form, the listed values of allowable stress maybe used.5.7 Cast iron shall be limited to services below 450F(232C). Cast iron fittings conforming to B16.1 and B16.4 arelimited to Class 125 and 250.5.8 Users are cautioned to exercise care in the s

25、election ofmaterials, as some fluids may react chemically with somematerials used in these products.6. Other Requirements6.1 The maximum allowable working pressure (MAWP) offluid conditioner fittings covered under this specification shallbe established by at least one of the following methods:6.1.1

26、Proof test in accordance with the requirements pre-scribed in paragraph UG-101 of Section VIII, Division 1 of theASME Code. If burst-type tests as outlined in paragraphUG-101(m) are used, it is not necessary to rupture thecomponent. In this case, the value of B to be used indetermining the MAWP shal

27、l be the maximum pressure towhich the component was subjected without rupture.6.1.2 Design calculations in accordance with the require-ments prescribed in Section VIII, Division 1 of the ASMECode.6.2 Where welded construction is used, weld joint designdetails shall be in accordance with Section VIII

28、, Division 1 ofthe ASME Code except as noted in 6.3. Supplemental radiog-raphy requirements are presented in 7.3. Welders and weldprocedures shall be qualified in accordance with Section IX ofthe ASME Code. Except for fillet welds, all welds shall be fullpenetration welds extending through the entir

29、e thickness of theshell.6.3 Welds on fluid conditioner fittings greater than 6-in.(152-mm) internal diameter or 1.5-ft3(0.042-m3) net internalvolume and rated above 600 psi (4.14 MPa) or 400F (204C)shall be of the following types as listed in Table UW-12 of theASME Code: Type (1) for Category A join

30、ts; Types (1) or (2)for Category B joints; and all Category C and D joints shall befull penetration welds extending through the entire thickness ofthe vessel wall or nozzle wall. Welded joint categories aredefined under UW-3 of the ASME Code.6.4 Post-weld heat treatment shall be in accordance withSe

31、ction VIII, Division 1, except that fluid conditioner fittingsgreater than 6-in. (152-mm) internal diameter or 1.5-ft3(0.042-m3) net internal volume, rated above 600 psi (4.14 MPa) or400F (204C), and fabricated of carbon or low alloy steel,shall be post-weld, heat-treated regardless of thickness.6.5

32、 Inlet and outlet connections consisting of welded flangeend fittings shall be in accordance with Specification F 722.Pipe end connections for fluid conditioner fittings shall be inaccordance with one of the specifications listed in 2.2 or 2.3.Where radiography is required by 7.3.2, all welded inlet

33、 andoutlet connections shall be butt-weld joints as required bySpecification F 722 for Class 1 piping systems. Threaded inletand outlet connections shall be in accordance with 6.6.6.6 Threaded pipe connections shall be limited to thefollowing services:NPS34 in. (20 mm) and below.1500 psig (10.3 MPa)

34、 maxNPS 1 in. (25 mm) and below.1200 psig (8.27 MPa) maxNPS 2 in. (50 mm) and below. 600psig (4.14 MPa) maxNPS 3 in. (80 mm) and below.400psig (2.76 MPa) max6.7 Threaded pipe joints above nominal pipe size (NPS) 2(50 mm) shall not be used in systems that require radiographicexamination in 7.3.2.6.8

35、For multiplex fluid conditioner fittings:6.8.1 Piping and valves shall be in accordance with ANSIB31.1. Welded joints used in the interconnected piping shall bein accordance with Specification F 722 for equivalent class ofpipe.F 1201 88 (2004)26.8.2 The maximum valve seat leakage shall not be greate

36、rthan that allowed by MSS SP-61 or SP-67.6.8.3 There shall be continuous fluid flow duringchangeover of the elements.6.9 For a fluid conditioner fitting requiring cleaning orservicing, its construction shall facilitate cleaning and mini-mize fluid spillage.6.10 All performance ratings assigned to a

37、fluid conditionerfitting shall be confirmed by calculations or testing (see 7.4), orboth, and certified by the manufacturer.6.11 If an external protective device is required for the fluidconditioner fitting to pass the fire test in 7.2, the device shallsufficiently encase the fluid conditioner fitti

38、ng to protect thefitting from a fire when it is installed in its normal position(s).7. Test Methods7.1 All fluid conditioner fittings shall be pressure tested byone of the following methods:7.1.1 Conduct a hydrostatic test at 112 times the 100F(37C) rated MAWP of the fluid conditioner fitting. Perfo

39、rmthe test with water or other liquid having a maximum viscosityof 40 SSU at 125F (52C) with a maximum pressure testtemperature of 125F (52C). The minimum duration of thetest shall be 15 s for fluid conditioner fittings less than NPS 2(50 mm), 1 min for fluid conditioner fittings NPS 212 (63 mm)thro

40、ugh 8 (203 mm), and 3 min for larger sizes. The purpose ofthis test is to detect leaks and structural imperfections. Novisible leakage is permitted.7.1.2 Class II fluid conditioner fittings of NPS 2 (50 mm)and smaller with other than flanged connections may, at theoption of the manufacturer, be air

41、tested to the lesser of 1.2times the MAWP or 80 psig (0.55 MPa). The minimumduration of the test shall be 15 s. Visually detectable leakage isnot acceptable.7.1.2.1 Manufacturers exercising this option shall also cer-tify that a prototype from each production lot of the same sizefluid conditioner fi

42、tting was subjected to a hydrostatic test inaccordance with 7.1.1.7.2 Test a prototype of a fluid conditioner fitting design thatrequires a fire test in accordance with 5.2 as follows:7.2.1 Position the fluid conditioner fitting 9 in. (230 mm)above the top edge of an open pan of heptane large enough

43、 toengulf the fluid conditioner fitting completely in the fire. Thepan shall conform to the following minimum dimensions:7.2.1.1 Depth,112 in. (38 mm).7.2.1.2 Width, twice the width of the fluid conditioner fittingbut no less than 812 in. (220 mm).7.2.1.3 Length, twice the length of the fluid condit

44、ionerfitting but no less than 14 in. (360 mm).7.2.2 Add to the pan sufficient heptane to provide for a212-min burn.7.2.3 Mount thermocouples so as to sense the flame tem-perature in the same plane and elevation as the fluid condi-tioner fitting assembly. Pressurize with water the fluid condi-tioner

45、fitting to its MAWP during the burning portion of thetest. Following ignition of the heptane, begin timing andmonitor the temperature. The temperature shall reach a mini-mum of 1200F (649C) but shall not exceed 1350F (732C).If 1200F (649C) is not reached, repeat the test using a newspecimen. If 1350

46、F (732C) is exceeded, discard the resultsand repeat the test.7.2.4 At the end of the 212-min of fire exposure, extinguishthe flame, relieve the pressure, and allow the water to flowthrough the assembly. With free flow established, pressurizethe fluid conditioner fitting to its MAWP and hold for 30 s

47、.Failure to establish a free flow, or any fluid leakage during fireexposure or the subsequent pressure test, shall constitutefailure.7.2.5 Mount in their normally installed position those fluidconditioner fittings that require external protective devicesinstalled to pass the above fire test. Test in

48、 each position thosefluid conditioner fittings that can be mounted in more than oneposition. A different fluid conditioner fitting may be used foreach test. If it is possible for this protection to be separatedfrom the fluid conditioner fitting body by purchasers or users,mark the body to indicate t

49、hat this protection is required (see9.2).7.2.6 Test only the smallest and largest sizes of a particularfluid conditioner fitting design to certify the design as havingpassed the above fire test.NOTE 1Manufacturers are cautioned that the application of this testcan be hazardous. It is recommended that it be performed by a qualifiedlaboratory familiar with the conduct of this type test.7.3 Inspect all welds as follows:7.3.1 Visually examine all welds in accordance with ANSIB31.1.7.3.2 Welded inlet and outlet connections of Class I fluidcond