ASTM D3843-2000 Standard Practice for Quality Assurance for Protective Coatings Applied to Nuclear Facilities《核装置防护涂层质量保证的标准实施规程》.pdf

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1、Designation: D 3843 00Standard Practice forQuality Assurance for Protective Coatings Applied toNuclear Facilities1This standard is issued under the fixed designation D 3843; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year

2、of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice provides a common basis for, and specifi-cally comprises quality assurance requirements applicable t

3、o,safety-related protective coating work in Coating Service LevelI areas of nuclear facilities as defined in Guide D 5144.1.2 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-

4、priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D 4227 Practice for Qualification of CoatingApplicators forApplication of Coatings to Concrete SurfacesD 4228 Practice for Qualification of CoatingApp

5、licators forApplication of Coatings to Steel SurfacesD 4537 Guide for Establishing Procedures to Qualify andCertify Personnel Performing Coating Work Inspection inNuclear FacilitiesD 5144 Guide for Use of Protective Coating Standards inNuclear Power Plants2.2 ANSI Standards:N45.2 Quality Assurance P

6、rogram Requirements forNuclear Power Plants3NQA-1 (86) Quality Assurance Program Requirements forNuclear Facilities32.3 ASME Standard:NQA-1 (89) Quality Assurance Program Requirements forNuclear Facilities42.4 Code of Federal Regulations:510 CFR 50 , Appendix B: Title 10, Chapter 1, Energy, Part50,

7、Domestic Licensing of Production and UtilizationFacilities, Appendix B, Quality Assurance Criteria forNuclear Power Plants and Fuel Reprocessing Plants10 CFR 21 Reporting of Defects and Noncompliances3. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 certification, nthe written d

8、ocumentation of thequalification of personnel or material.3.1.2 coating applicator, nan organization or individualresponsible for applying a protective or decorative coatingsystem.3.1.3 coating manufacturer, nan organization responsiblefor manufacturing coating materials.3.1.4 coating system, na pol

9、ymeric protective film con-sisting of one or more coats, applied in a predetermined orderby prescribed methods.3.1.5 coating work, nan all-inclusive term to define alloperations required to accomplish a complete coating job. Theterm shall be construed to include materials, equipment, labor,preparati

10、on of surfaces, control of ambient conditions, appli-cation and repair of coating systems, and inspection.3.1.6 Code of Federal Regulations (CFR), nthe rules andregulations of the United States Federal Government. The codeis subdivided into titles, with Title 10 (10 CFR) applying toenergy.3.1.7 pain

11、tings/coatings/linings, nessentially synony-mous terms for liquid-applied materials consisting of pigmentsand fillers bound in a resin matrix, which dry or cure to forma thin, continuous protective or decorative film. “Linings”indicate an immersion environment.3.1.8 deviation, na departure of a char

12、acteristic fromestablished procedures or from specified requirements.3.1.9 documentation, nany written or pictorial informa-tion describing, defining, specifying, reporting, or certifyingactivities, requirements, procedures, or results.1This practice is under the jurisdiction of ASTM Committee D33 o

13、n ProtectiveCoating and Lining Work for Power Generation Facilities and is the directresponsibility of D33.02 on Service and Material Parameters.Current edition approved Aug. 10, 2000. Published October 2000. Originallypublished as D 3843 80. Last previous edition D 3843 93.2For referenced ASTM stan

14、dards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor

15、, New York, NY 10036.4Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990.5Available from U.S. Government Printing Office Superintendent of Documents,732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401.1Cop

16、yright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.1.10 inspection, na phase of quality control which bymeans of examination, observation, or measurement deter-mines the conformance of materials, supplies, components,parts, appurtenances,

17、 systems, processes, or structures to pre-determined quality requirements.3.1.11 inspection agency, na person or persons authorizedby the owner or owners designee to verify and attest conform-ance of the coating work.3.1.12 nonconformance, na deficiency in characteristic,documentation, or procedure

18、that renders the quality of an itemunacceptable or indeterminate. Examples of nonconformancesinclude: physical defects, test failures, incorrect or inadequatedocumentation, or deviation from prescribed processing, in-spection, or test procedures.3.1.13 owner, nthe person, group, company, or corpora-

19、tion who has or will have the license for the facility orinstallation.3.1.14 owners designee, na person or persons authorizedby the owner to act in his behalf.3.1.15 vendor, nany individual or organization who fur-nishes items or service to a procurement document.4. Significance and Use4.1 Quality a

20、ssurance, as covered by this practice, com-prises all those planned and systematic actions necessary toprovide adequate confidence that safety-related coating work innuclear facilities as defined in Guide D 5144, will performsatisfactorily in service.4.2 It is not practical to impose all the require

21、ments of thispractice on certain specific items that require only a smallquantity of coating material. The owner, consistent with hisformal Quality Assurance Program, may accept affidavits ofcompliance or certification attesting to the quality of a shop orfield coating for such items. If required by

22、 licensing commit-ment; safety-related coatings that are not qualified or for whichthe quantification basis is indeterminate as defined in GuideD 5144, shall be identified, quantified, and documented.4.3 This practice may be incorporated in a project specifi-cation by direct reference or may be used

23、 to provide guidelinesfor the quality assurance program for coatings, on the basis ofthe owners requirements. Effective use of this practice mayalso require the incorporation of applicable sections in projectspecifications for coatings on concrete, steel, equipment, andother related items.5. General

24、 Quality Assurance Requirements5.1 This section defines the general quality assurance re-quirements necessary for compliance with this practice. Theserequirements shall apply to all other sections of this practice.5.2 The owner or the owners designee shall be responsiblefor determining whether sourc

25、e inspection or a certificate ofcompliance attesting to the quality of coating work activity isrequired.5.3 The general quality assurance requirements necessary tomeet the purpose of this practice provide an acceptable basisfor establishing a protective coating quality assurance program.All deviatio

26、ns from or exceptions to these requirements shallbe reviewed by and shall be subject to approval by the owneror his designee before implementation. If unapproved devia-tions are discovered during any phase of the coating workactivity, a nonconformance report shall be completed either bythe owner, ve

27、ndor, or owners designee. The owner or theowners designee shall approve the disposition of the noncon-formance report in accordance with the owners quality assur-ance program.NOTE 1Notification of the Nuclear Regulatory Commission (NRC) isrequired by 10 CFR 21 for certain types of defects and noncom

28、pliances.5.4 Safety-related coating work shall be governed by pro-grammatic and procedural quality provisions that ensure thatthe requirements of 10 CFR 50, Appendix. B as defined aresatisfied. Guidance in this regard is available in ANSI N45.2and ASME NQA-1. Refer, also, to EPRI TR-109937.6. Contro

29、l of Selection and Qualification of CoatingMaterials6.1 All qualifications of coating materials shall meet theapplicable standards referenced in Guide D 5144 to the extentdefined by the owner or the owners designee in design criteria,safety analysis reports, quality assurance program, or othercontro

30、lling documents.6.2 The coating manufacturer shall furnish recommendedsurface preparation and application procedures for each coatingsystem on each substrate as covered by the project specificationincluding previously coated surfaces as applicable. The coatingmanufacturer shall also furnish recommen

31、ded storage condi-tions for each coating material specified.7. Control of Coating Manufacturing7.1 The coating manufacturer shall maintain a QualityAssurance Program and shall provide adequate documentationto show that the quality of a given coating system as suppliedis the same composition as (with

32、in owner approved manufac-turing tolerances) the coating system previously tested forqualification. The coating system shall be requalified if thereare significant changes in formulation or end-product proper-ties. The manufacturer shall provide the owner or the ownersdesignee documentation based on

33、 the criteria stated in 7.1.1-7.1.5.7.1.1 The coating manufacturer shall provide the purchaserwith a product identity certification record for each batch ofcoating material shipped. As a minimum, the product identitycertification record shall contain the following information:7.1.1.1 Established acc

34、eptance criteria ranges and batchcharacteristics for weight per gallon and viscosity,7.1.1.2 Batch number,7.1.1.3 Date manufactured,7.1.1.4 Shelf life expiration date,7.1.1.5 Certification (signed by a responsible technical man-ager) that the product shipped is the same composition (withinowner-appr

35、oved manufacturing tolerances) as the producttested for qualification.7.1.2 Separate acceptance criteria may be established forevaluation at time of manufacture and for evaluation during theshelf life period, but these shall be separately identified.7.1.3 Data which is generic to the product and not

36、 batchspecific (for example, nonvolatile, cure time, pot life, etc.) shallD3843002be furnished to the owner as requested, but need not beduplicated on each product identity certification record.7.1.4 Material which has exceeded shelf life may be re-evaluated by testing and the shelf life extended in

37、 writing bythe manufacturers technical department. Testing for extensionof shelf life shall be performed on an unopened containerremoved from the job site storage area, and not from a retainedlaboratory sample.7.1.5 The owner may elect to perform verification testing ofproducts received to ensure co

38、mpliance with this practice.7.2 Each container shall be labeled with the product desig-nation. The label or container shall bear a batch number orother factory marking, permanently affixed, showing the indi-vidual lot or batch designation. The date of manufacture, andthe shelf life expiration date s

39、hall appear separately on the labelor container.7.3 Retained batch samples from products furnished for theproject shall be kept by the manufacturer for the stated shelflife.8. Control of Surface Preparation of Substrates8.1 This section defines the quality assurance requirementsfor the surface prepa

40、ration of bare substrates or of previouslycoated surfaces.8.2 The surface preparation of substrates or of previouslycoated surfaces shall conform to the requirements of the projectspecification. Treatment of nonqualified or noncompatibleconcrete primers/sealers and concrete form-release agents shall

41、be addressed.8.3 The project specification shall include inspection meth-ods to ensure the requirements of the specification are met.8.4 The coating applicator shall follow written surfacepreparation procedures addressing each substrate to be coatedincluding previously coated surfaces.8.5 The respon

42、sible organization shall report on surfacepreparation for each area of work, in accordance with approvedprocedures.9. Control of Application of Coating Systems9.1 This section defines the quality-assurance requirementsnecessary to comply with this practice to ensure that theapplied coating system is

43、 basically the same as that which wastested for qualification.9.2 The coating applicator shall follow written owner ac-cepted application procedures for applying each coating systemon each substrate and on each previously coated surface.9.3 All application personnel shall be qualified and theirquali

44、fication documented in accordance with the applicablequality assurance program. Practices D 4227 or D 4228 pro-vide guidelines.9.4 Receiving, storing, and dispensing of coating materialsshall be appropriately documented as per established require-ments.9.5 The responsible organization shall report o

45、n the appli-cation work for each area of work, in accordance withapproved procedures.10. Control of Coating Inspection10.1 It is the responsibility of the owner as identified in 5.3to specify and verify control measures to assure that theinspection of the coating work is adequate to achieve therequi

46、red quality. Inspection hold points shall be established toensure in-process inspection results are adequate. The owner orthe owners designee shall be responsible for the inspectionactivity. In all cases the inspection function shall be properlydocumented as required for record purposes by Appendix

47、B of10 CFR 50 andANSI N45.2 and shall, when required, meet theintent of NQA1.10.2 All inspection personnel shall be qualified and certifiedin accordance with applicable quality assurance programs.Guide D 4537 provides guidelines.10.3 Inspection shall conform to all the applicable require-ments of th

48、e project specification and all other applicablerequirements of this document.10.4 Coating inspection record shall be maintained by theowner.10.5 In the case of any deviation or defective work, thecorrective action shall be documented in accordance with 5.3.10.6 Final acceptance of completed work sh

49、all be docu-mented.11. Documentation11.1 Sufficient quality-assurance records and documentsshall be maintained to furnish objective evidence of compli-ance with the specifications and the specified quality assuranceprocedures.11.2 Documentation shall be maintained by the owner or theowners designee as defined in the owners quality assuranceprogram.11.3 Distribution of documentation shall be as defined in thequality assurance procedures.12. Keywords12.1 inspection; nuclear; protective coatings; qualityassuranceD3843003ASTM International takes no positio