ASTM D3336-2005(2010) Standard Test Method for Life of Lubricating Greases in Ball Bearings at Elevated Temperatures《升温下滚珠轴承中润滑脂使用寿命的标准试验方法》.pdf

《ASTM D3336-2005(2010) Standard Test Method for Life of Lubricating Greases in Ball Bearings at Elevated Temperatures《升温下滚珠轴承中润滑脂使用寿命的标准试验方法》.pdf》由会员分享，可在线阅读，更多相关《ASTM D3336-2005(2010) Standard Test Method for Life of Lubricating Greases in Ball Bearings at Elevated Temperatures《升温下滚珠轴承中润滑脂使用寿命的标准试验方法》.pdf（6页珍藏版）》请在麦多课文档分享上搜索。

1、Designation: D3336 05 (Reapproved 2010)Standard Test Method forLife of Lubricating Greases in Ball Bearings at ElevatedTemperatures1This standard is issued under the fixed designation D3336; the number immediately following the designation indicates the year oforiginal adoption or, in the case of re

2、vision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This test method

3、covers the evaluation of the perfor-mance of lubricating greases in ball bearings operating underlight loads at high speeds and elevated temperatures.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that

4、are provided for information onlyand are not considered standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the appl

5、ica-bility of regulatory limitations prior to use. For specificwarning statements, see 8.1.2. Referenced Documents2.1 ASTM Standards:2A600 Specification for Tool Steel High Speed2.2 ABMA Standard:3Standard 4, Tolerance Definitions and Gaging Practices forBall and Roller Bearings2.3 ASTM Adjuncts:Sta

6、ndard Ball Bearings (set of five)43. Summary of Test Method3.1 A grease lubricated SAE No. 204 size ball bearing isrotated at 10 000 rpm under light load at a specified elevatedtemperature. Tests are continued until failure or completion ofa specified number of hours of running time.4. Significance

7、and Use4.1 This test method can be used to evaluate the ability ofgrease to provide adequate lubrication for extended periods ofball bearings operating under light loads at high speeds andelevated temperatures.5. Apparatus5,65.1 Test Spindle7(see Figs. 1-4 ), capable of operating atspeeds of 10 000

8、rpm and temperatures as high as 371C(700F). The test bearing seat dimension shall be 19.99 to20.00 mm (0.7870 to 0.7874 in.). For spindles having the testbearing and the support bearing in the same housing (CRCType, Figs. 1-3)(Note 2) the internal construction of thespindle shall be such that the ou

9、tboard support bearing, or bothbearings are free to float axially in the housing. In designswhere both bearings are free to float, the spindle shaft shallhave a 0.508 to 0.762 mm (0.020 to 0.030 in.) free axialmovement or end play. The outboard bearing seat dimensionshould be 19.99 to 20.00 mm (0.78

10、70 to 0.7874 in.).5.1.1 The test unit design (Fig. 1 and Fig. 2) should be suchthat a finger spring washer produces a 22 to 67 N (5 to 15 lbf)thrust load on the floating outboard support bearing.85.2 Bearing Housing:5.2.1 For CRC Type SpindlesThe bearing housing diam-eter shall be 47.005 to 47.021 m

11、m (1.8506 to 1.8512 in.) togive proper bearing mounting. Construction shall be such thatthe test bearing is equipped with flush spacers or shields toconfine the grease to the bearing. The spacers or shields shallhave a clearance between the inside diameter and the shaft of0.127 to 0.178 mm (0.005 to

12、 0.007 in.) per side.NOTE 1This type of spindle is described in CRC Research Technique1This test method is under the jurisdiction of ASTM Committee D02 onPetroleum Products and Lubricants and is the direct responsibility of SubcommitteeD02.G0.05 on Functional Tests - Temperature.Current edition appr

13、oved Oct. 1, 2010. Published November 2010. Originallyapproved in 1975. Last previous edition approved in 2005 as D3336051. DOI:10.1520/D3336-05R10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandar

14、ds volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American Bearing Manufacturers Assoc., 2025 M St., NW, Ste800, Washington, DC 20036.4Available from ASTM International Headquarters. Order Adjunct No.ADJD3336. Original adjunct produced in 1984.5Co

15、mplete apparatus is available from Falex Corp., 1020 Airpark Dr., SugarGrove, IL 60554.6If you are aware of alternative suppliers, please provide this information toASTM International Headquarters. Your comments will receive careful consider-ation at a meeting of the responsible technical committee,

16、1which you may attend.7Pope Machinery Corporation Grease Test Spindles No. P-1911 or P-6301A-HT(Fig. 1) and No. P-7605-B (Fig. 2); and Falex Corp. spindles of the type shown inFig. 1 and Fig. 2 have been found satisfactory for this purpose.8The sole source of supply of the apparatus known to the com

17、mittee at this timeis Falex Part No. 643-187-070, Falex Corp. 1020 Airpark Dr., Sugar Grove, IL60554.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.for the Determination of Performance Characteristics of LubricatingGrease in Antifri

18、ction Bearings at Elevated Temperature (CRC Designa-tions L-35-54 and CRC L-35-62).5.2.2 For Navy Type Spindles (Test Bearing Mounted Out-side Spindle Housing)The bearing housing shall be con-structed of material similar to that of the test bearing and shallbe tempered to retain dimensional stabilit

19、y at temperatures upto 371C (700F). Internal diameter shall be 47.005 to 47.021mm (1.8506 to 1.8512 in.). The housing cover shall be flushfitting to confine the grease to the bearing. Provision shall bemade for insertion in the housing of one or two smallthermocouples which shall lightly press on an

20、d be in continualcontact with the outer race of the test bearing. The housingshall be fitted with lugs to accommodate a yoke and addedweight so that a radial load may be applied to the test bearing.A thrust load of 22 6 2N(56 0.55 lbf) shall be applied to theouter race of the bearing by means of a h

21、elical spring calibratedat room temperature.5.3 Motor Drive AssemblySpindle bracket and constantbelt tension motor drive assembly capable of providing spindlespeeds up to 10 000 6 200 rpm by means of an endless belt.The motor shall be mounted so that a belt tension of approxi-mately 67 N (15 lbf) ca

22、n be maintained on the test spindlepulley.5.4 Oven, removable, capable of producing a test tempera-ture of 371C (700F) within 112 h.5.5 Control Equipment:5.5.1 The temperature at the outside diameter of the testbearing shall be maintained within 3C (5F) of the specifiedtest temperature. The temperat

23、ure control equipment shall beFIG. 1 Test Spindle (Both Bearings Floating)FIG. 2 Test Spindle (with Radial Load)D3336 05 (2010)2adequate to maintain the temperature at the outer race of thetest bearing within the limits specified by control of the oventemperature. The oven temperature shall be contr

24、olled bymeans of a thermocouple placed in the oven cavity.FIG. 3 Test Spindle Thrust Load DesignFIG. 4 G-III-54 Grease Life, Hours to FailureD3336 05 (2010)35.5.2 Suitable equipment such as adjustable reset relay andoverload device for shutting off oven heaters and drive motorand other accessory equ

25、ipment (timer, recorder, etc.) shall beprovided. Oven temperature as well as bearing temperatureshould be recorded.6. Materials6.1 Test Bearing, SAE No. 204 size, fabricated from heat-resistant steel, suitable for temperatures as high as 371C(700F). The bearing shall be manufactured toABEC-3 quality

26、,having a radial clearance of from 0.025 to 0.031 mm (0.0010to 0.0012 in.). See Annex A1 which describes ABMAsstandard method of measuring radial internal clearances of ballbearings. The bearing shall be equipped with a ball retainerfabricated from suitable material capable of withstandingtemperatur

27、es as high as 371C (700F). Support bearings ofCRC Type spindles shall be identical to the test bearings.NOTE 2Bearings fabricated from 18-4-1 high speed or M-50 (Speci-fication A600) tool steel with retainers fabricated from heat-treatedsilver-plated beryllium copper9have been found satisfactory for

28、 thispurpose. Alternatively, for testing at temperatures of 149C (300F) andbelow, ASTM Test Bearings Size 6204 (PCN 12-433360-12) ABEC-3 hasbeen found satisfactory. This bearing is fabricated from AISI 52100 steel,with a retainer fabricated from AISI C1010 steel and with an internalclearance range o

29、f 0.021 to 0.028 mm (0.0008 to 0.0011 in.).106.2 ASTM n-Heptane.116.3 Mineral Spirits, reagent grade.7. Test Conditions7.1 TemperatureAs specified up to 371C (700F).7.2 Speed10 000 6 200 rpm.7.3 Test Cycle:7.3.1 Twenty-one and one-half hours running at tempera-tures of 149C (300F) and below212 h shu

30、tdown withoutapplied heat.7.3.2 Twenty hours running at temperatures of above 149C(300F)4 h shutdown without applied heat.8. Preparation of Apparatus8.1 Just prior to lubrication for test, clean the test bearing byrotating it in warm (approximately 50C (120F) mineralspirits, reagent grade (WarningFl

31、ammable. Harmful if in-haled) followed by two successive washes of ASTM n-heptane(WarningCombustible. Vapor harmful) and flash dry in anoven at 71C (160F). Cool the bearing to room temperature.8.2 Pack the bearing by hand so that it contains a weighedquantity of grease equivalent to 3.2 6 0.1 cm3. T

32、he grease canalso be measured by volume and applied to the bearing bymeans of a syringe. The grease shall be worked uniformly intoboth sides of the bearings, using a narrow blade spatula,making sure that the grease does not extend beyond the facet ofthe races. For CRC Type spindles the support beari

33、ng shall bepacked full.8.3 Assemble the test bearing, support bearing, and Z-spring(see Fig. 1 and Fig. 2) on the spindle and fix the thermocouplesinto position so that it is in contact with the outer race of thetest bearing (CRC Type spindles). For tests at 232C (450F)and above, replace the finger

34、spring washer for each test. ForNavy Type spindles insert the test bearing into the housing andpress the bearing onto the spindle by application of a light forceon the inner race. Place the cover plate in position, fix thethermocouples into position, and apply the radial and thrustloads.9. Procedure

35、9.1 Rotate the bearing by hand for approximately 100revolutions in each direction at a speed not exceeding 200 rpm.Start the drive motor and heater simultaneously and adjust thetemperature controller to raise the bearing to test temperaturewithin 112 h. After two hours of test operation at speed and

36、control temperature, measure the temperature of the outer raceof the test bearing.Adjust the controller such that the outer raceof the test bearing is at test temperature for the grease. Recordtest hours (running time), control temperature, and outer-racetemperature of the bearing at least every 24

37、h. Unless auto-matic controls are employed, a 72-h shutdown (without appliedheat) over the weekend, shall be followed. For Navy Typespindles the oven door shall remain closed during periods ofshutdown.NOTE 3Once satisfactory thermal stability has been established withthe test bearing, no further man

38、ual adjustment is normally necessary.However, minor adjustments may be made to accommodate changingconditions of voltage, ambient temperatures, etc.9.2 Continue the test until failure or completion of aspecified number of known running times.10. Results10.1 The lubricant is considered to have failed

39、 when anyone of the following conditions occurs:10.1.1 Spindle input power increases to a value of 300 %above the steady state condition at test temperature.10.1.2 An increase in temperature at the test bearing of15C (27F) over the test temperature during any portion of acycle. Ignore any temperatur

40、e rise that takes place within 30min after reaching test temperature after daily start-up.10.1.3 There is loading of the test bearing or belt slippage atstart up or during the test cycle.11. Precision and Bias11.1 The precision of this test is not known to have beenobtained in accordance with curren

41、tly accepted guidelines (forexample, see Research Report RR:D02-1007).11.2 Grease life data generated in two separate cooperativetesting programs show appreciable scatter and follow Weibulldistributions rather than normal distributions. Statistical pa-rameters such as repeatability and reproducibili

42、ty are thereforenot appropriate. Weibull parameters such as slope, L10, L50andLcbetter describe the distribution of test data.11.2.1 Precision may be judged from Weibull plots of thetest data, shown in Fig. 4 and Fig. 5, and from calculatedWeibull parameters, summarized in Table 1 (90 % confidence9T

43、he sole source of supply of the apparatus known to the committee at this timeis Bearing MRC204S17, SKF Bearings, .10Supporting data have been filed at ASTM International Headquarters and maybe obtained by requesting Research Report RR:D02-1272.11Described in 1996 Annual Book of ASTM Standards, Vol 0

44、5.04, Annex 2,Section A2.7 on Reference Materials.D3336 05 (2010)4limits are shown in parentheses). Precision may also be judgedfrom the mean and range for the center 50 % of resultsreported, also summarized in Table 1.12,1311.3 Replicate testing is essential when using this proceduresince appreciab

45、le scatter in grease life results can be expected.A grease needs to be tested on a minimum of five differentbearings to provide sufficient data for the Weibull statisticalanalysis to yield meaningful results.11.4 BiasThe procedure for measuring life of lubricatinggreases in ball bearings at elevated

46、 temperatures has no biasbecause the value of performance life in ball bearings atelevated temperature can be defined only in terms of a testmethod.12. Keywords12.1 ball bearing; grease; life12Further details may be found in National Lubricating Grease InstituteSpokesman, Vol 39, No. 3, June 1975, p

47、p. 8195.13Avariety of computer software programs are commercially available to enablecalculation of Weibull statistics.FIG. 5 G-III-60 Grease Life, Hours to FailureTABLE 1 Grease Life, Hours to FailureGrease GIII-54 GIII-60Test temperature, C (F) 232 (450) 177 (350)Number of cooperatinglaboratories1

48、3 8Number of test results 48 31Weibull ParametersSlope 1.89 (1.56 to 2.27) 1.53 (1.19 to 1.92)L10210 (151 to 269) 115 (67 to 171)L50571 (487 to 657) 394 (310 to 494)Lc693 (601 to 792) 502 (405 to 616)Mean 615 446Range for center 50 % of results 336 to 776 183 to 608D3336 05 (2010)5ANNEX(Mandatory In

49、formation)A1. INTERNAL CLEARANCE MEASUREMENTA1.1 CommentsA1.1.1 The following method describes how to measure theinternal clearance of radial bearings based on ABMAs Stan-dard 4 (Section 3.6, Method 1).14A1.1.2 This method is applicable to radial contact groovedball bearings.A1.1.3 This method is used for measuring the radial internalclearance directly employing simple means and without the useof a master bearing.A1.1.4 The difference between minimum and maximummeasured reading is the measured radial internal clearan