ASTM B806-2014 Standard Specification for Copper Alloy Permanent Mold Castings for General Applications《通用铜合金永久铸模铸件的标准规格》.pdf

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1、Designation: B806 08aB806 14Standard Specification forCopper Alloy Permanent Mold Castings for GeneralApplications1This standard is issued under the fixed designation B806; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year o

2、f last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope*1.1 This specification establishe

3、s requirements for copper alloy2 permanent mold castings for general applications. Nominalcompositions of the alloys under this specification are shown in Table 1.1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematicalconversions to

4、SI units that are provided for information only and are not considered standard.2. Referenced Documents2.1 The following documents of the issue in effect on date of material purchase form part of this specification to the extentreferenced herein:2.2 ASTM Standards:3B208 Practice for Preparing Tensio

5、n Test Specimens for Copper Alloy Sand, Permanent Mold, Centrifugal, and ContinuousCastingsB824 Specification for General Requirements for Copper Alloy CastingsE527 Practice for Numbering Metals and Alloys in the Unified Numbering System (UNS)3. Ordering Information3.1 Orders for casting under this

6、specification shall include the following information:3.1.1 Quantity of castings required,3.1.2 Copper Alloy UNS number (Table 2) and temper (as-cast, heat-treated, and so forth), (4.2),3.1.3 Specification number, title, and year of issue.3.1.4 Pattern or drawing number, and condition (cast, machine

7、d, and so forth),3.1.5 Pressure test requirements, if specified in the purchase order (Specification B824),3.1.6 Soundness requirements, if specified in the purchase order (Specification B824),3.1.7 Repair of castings (Section 7),3.1.8 Certification, if specified in the purchase order (Specification

8、 B824),3.1.9 Foundry test report, if specified in the purchase order (Specification B824),3.1.10 Witness inspection, if specified in the purchase order (Specification B824),3.1.11 Product marking, if specified in the purchase order (Specification B824), and3.1.12 Castings for Seawater Service (Secti

9、on 4).3.2 When material is purchased for agencies of the U.S. government, the Supplementary Requirements of Specification B824may be specified.1 This specification is under the jurisdiction of ASTM Committee B05 on Copper and Copper Alloys and is the direct responsibility of Subcommittee B05.05 on C

10、astingsand Ingots for Remelting.Current edition approved Oct. 1, 2008April 1, 2014. Published November 2008May 2014. Originally approved in 1990. Last previous edition approved in 2008 asB806 08.B806 08a. DOI: 10.1520/B0806-08A.10.1520/B0806-14.2 The UNS system for copper and copper alloys (see Prac

11、tice E527) is a simple expansion of the former standard designation system accomplished by the addition of aprefix “C” and a suffix“ 00”.suffix “00”. The suffix can be used to accommodate composition variations of the base alloy.3 For referencedASTM standards, visit theASTM website, www.astm.org, or

12、 contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes hav

13、e been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official doc

14、ument.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States14. Materials and Manufacture4.1 For better corrosion resistance in sea water applications, castings in CopperAlloy

15、UNS No. C95800 shall be given a temperanneal heat treatment at 1250 6 50F (675 6 10C) for 6 h minimum. Cooling shall be the fastest means possible that will notcause excess distortion or cracking. Propeller castings shall be exempt from this requirement.5. Chemical Composition5.1 The castings shall

16、conform to the chemical requirements specified in Table 2.5.2 These specification limits do not preclude the presence of other elements. Limits may be established for unnamed elementsby agreement between the manufacturer and the supplier and the purchaser. Copper or zinc may be given as the remainde

17、r andmay be taken as the difference between the sum of all the elements analysedanalyzed and 100 %.6. Mechanical Properties6.1 Mechanical properties shall be determined from separately cast test bar castings and shall meet the requirements shown inTable 3.7. Casting Repair7.1 Alloys included in this

18、 specification are generally weldable. Weld repairs may be made at the manufacturers discretion.7.2 The castings shall not be impregnated without approval of the purchaser (3.1.7).8. General Requirements8.1 Material furnished under this specification shall conform to the applicable requirements of S

19、pecification B824.9. Sampling9.1 A lot shall be as defined in Specification B824 with the exception that a lot shall consist of not more than 1000 lbs (455kg) of castings (gates and risers removed).9.2 Test bar castings shall be cast to the form and dimensions shown in Figs. 8 or 10 using the dies s

20、hown in Figs. 7 or 9 ofPractice B208.TABLE 1 Nominal CompositionClassificationCopperAlloyUNS No.Nominal CompositionCopper Aluminum Iron Manganese Nickel (inclCobalt) Silicon Lead Zinc TinAluminum bronze C95300C95400C9541089.085.084.010.011.010.01.04.04.0.2.0.Nickel aluminum bronze C95500C9580081.081

21、.311.09.04.04.0.1.24.04.5.Silicon brass C87500C8780082.082.0.4.04.0.14.014.0.C87850A 76.0 . . . . . . . . . . . . 3.0 . . . 20.9 . . .Lead-free yellow brassB C89540 61.0 0.40 0.30 . 0.5 . . 36.0 0.8TABLE 1 Nominal CompositionClassificationCopperAlloyUNS No.Nominal CompositionCopper Aluminum Iron Man

22、ganese Nickel (inclCobalt) Silicon Lead Zinc TinYellow brass C85470A62.5 0.5 .34.3 2.5Silicon brass C87500C8780082.082.0.4.04.0.14.014.0.C87850B 76.0 . . . . . . . . . . . . 3.0 . . . 20.9 . . .Lead-free yellow brassC C89540 61.0 0.40 0.30 . 0.5 . . 36.0 0.8Aluminum bronze C95300C95400C9541089.085.0

23、84.010.011.010.01.04.04.0.2.0.Nickel aluminum bronze C95500C9580081.081.311.09.04.04.0.1.24.04.5.A Phosphorus 0.12.0.13.B Phosphorus 0.12.C Bismuth 0.9; selenium 0.03.B806 14210. Keywords10.1 copper alloy castings; copper-base alloy castings; permanent mold castingsTABLE 2 Chemical RequirementsClass

24、ificationCopperAlloyUNS No.Composition, % max except as indicatedCopper Aluminum Iron Manganese Nickel (inclCobalt) Silicon Lead Zinc TinCopper + Sumof namedelements,minAluminum bronze C95300 86.0 min 9.011.0 0.751.5 . . . . . . 99.0C95400 83.0 min 10.011.5 3.05.0 0.25 1.5 . . . . 99.5C95410 83.0 mi

25、n 10.011.5 3.05.0 0.25 1.52.5 . . . . 99.5Nickel aluminumbronzeC95500 78.0 min 10.011.5 3.05.0 1.0 3.05.5 . . . . 99.5C95800 79.0 min 8.59.5 3.54.5A 0.81.5 4.05.0A 0.10 0.03 . . 99.5Silicon brass C87500 79.0 min 0.5 . . . 3.05.0 0.09 12.016.0 . 99.5C87800 80.0 min 0.15 0.15 0.15 0.20 3.84.2 0.09 12.

26、016.0 0.25 99.8BC87850C 75.078.0 . . . 0.10 0.10 0.20 2.73.4 0.09 Remainder 0.30 99.5Lead-free yellowbrassDC89540 58.064.0 0.100.60 0.50 . 1.0 . 0.10 32.038.0 1.2 99.5TABLE 2 Chemical RequirementsClassificationCopperAlloyUNS No.Composition, % max except as indicatedCopper Aluminum Iron Manganese Nic

27、kel (inclCobalt) Silicon Lead Zinc TinCopper + Sumof namedelements,minYellow brass C85470A 60.065.0 0.101.0 0.20 . . . 0.09 Rem 1.04.0 99.5Silicon brass C87500 79.0 min 0.5 . . . 3.05.0 0.09 12.016.0 . 99.5C87800 80.0 min 0.15 0.15 0.15 0.20 3.84.2 0.09 12.016.0 0.25 99.8BC87850C 75.078.0 . . . 0.10

28、 0.10 0.20 2.73.4 0.09 Remainder 0.30 99.5Lead-free yellowbrassDC89540 58.064.0 0.100.60 0.50 . 1.0 . 0.10 32.038.0 1.2 99.5Aluminum bronze C95300 86.0 min 9.011.0 0.751.5 . . . . . . 99.0C95400 83.0 min 10.011.5 3.05.0 0.25 1.5 . . . . 99.5C95410 83.0 min 10.011.5 3.05.0 0.25 1.52.5 . . . . 99.5Nic

29、kel aluminumbronzeC95500 78.0 min 10.011.5 3.05.0 1.0 3.05.5 . . . . 99.5C95800 79.0 min 8.59.5 3.54.5E 0.81.5 4.05.0E 0.10 0.03 . . 99.5A Iron content shall not exceed the nickel content. Phosphorus 0.020.25B Antimony 0.05 %; arsenic 0.05 %; magnesium 0.01 %; phosphorus 0.01 %; and sulfur 0.05 % ma

30、x.C Antimony 0.10 %; phosphorus is a major element at 0.050.20 %.D Bismuth 0.61.2; selenium 0.10.E Iron content shall not exceed the nickel content.TABLE 3 Mechanical RequirementsCopper Alloy UNSNo.Tensile Strength, minksiA (MPa)BYield Strength,minC ksi (MPa)Elongation in 2 in.(50.8 mm) min, %C85470

31、 50 (345) 21 (150) 15C95300 80 (550) 30 (205) 20C95300 80 (550) 30 (205) 20C95400 100 (690) 40 (275) 10C95410 100 (690) 40 (275) 10C95500 110 (760) 60 (415) 5C95800D 90 (620) 40 (275) 15C95800D 90 (620) 40 (275) 15C87500 80 (550) 30 (205) 15C87500 80 (550) 30 (205) 15C87800 80 (550) 30 (205) 15C8780

32、0 80 (550) 30 (205) 15C87850 64 (440) 32 (220) 16C89540 35 (240) 21 (140) 5A ksi = 1000 psi.B See Appendix X1.C Yield strength shall be determined as the stress producing an elongation underleadload of 0.5 %, that is, 0.01 in. in a gage length of 2 in.D As cast or temper annealed.B806 143APPENDIX(No

33、nmandatory Information)X1. METRIC EQUIVALENTSX1.1 The SI unit for strength properties now shown is in accordance with the International System of Units (SI). The derived SIunit for force is the newton (N), which is defined as that force which when applied to a body having a mass of one kilogram give

34、sit an acceleration of one metre per second squared (N = kgm/s2). The derived SI unit for pressure or stress is the newton per squaremetre (N/m2), which has been named the pascal (Pa) by the General Conference on Weights and Measures. Since 1 ksi = 6 894 757Pa, the metric equivalents are expressed a

35、s megapascal (MPa), which is the same as MN/m2 and N/mm2.SUMMARY OF CHANGESCommittee B05 has identified the location of selected changes to this standard since the last issue(B806 08B806 08a) that may impact the use of this standard. (Approved Oct. 1, 2008.)April 1, 2014.)(1) Changed lead level for

36、Alloy C87500 from .50 Added UNS Alloy No. C85470 to Table 1.09., Table 2 and Table 3.(2) Changed lead level for Alloy C87850 from .10 to .09.(3) Changed copper level for Alloy C87850 from 74 to 75.Committee B05 has identified the location of selected changes to this standard since the last issue (B8

37、06 06)that may impact the use of this standard. (Approved April 1, 2008.)(1) Revised the lead entry for C87800 in Table 2.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expre

38、ssly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised

39、, either reapproved or withdrawn.Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may at

40、tend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States.

41、 Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).B806 144