ASTM B80-2009 Standard Specification for Magnesium-Alloy Sand Castings《镁合金砂型铸件标准规格》.pdf

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1、Designation: B80 09Standard Specification forMagnesium-Alloy Sand Castings1This standard is issued under the fixed designation B80; the number immediately following the designation indicates the year of originaladoption or, in the case of revision, the year of last revision. A number in parentheses

2、indicates the year of last reapproval. A superscriptepsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1NOTEXXXX was corrected editorially and the year date changed on XXXX.1. Scope*1.1 This

3、specification covers magnesium-alloy sand cast-ings designated as shown in Table 1.1.2 The values stated in inch-pound units are to be regardedas the standard. The SI values in parentheses are provided forinformation only.1.3 This standard does not purport to address all of thesafety concerns, if an

4、y, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 The following documents of the issue in effect on dateof order acc

5、eptance form a part of this specification to theextent referenced herein:2.2 ASTM Standards:2B93/B93M Specification for Magnesium Alloys in IngotForm for Sand Castings, Permanent Mold Castings, andDie CastingsB296 Practice for Temper Designations of Magnesium Al-loys, Cast and WroughtB557 Test Metho

6、ds for Tension Testing Wrought and CastAluminum- and Magnesium-Alloy ProductsB660 Practices for Packaging/Packing of Aluminum andMagnesium ProductsB661 Practice for Heat Treatment of Magnesium AlloysB951 Practice for Codification of Unalloyed Magnesiumand Magnesium-Alloys, Cast and WroughtE29 Practi

7、ce for Using Significant Digits in Test Data toDetermine Conformance with SpecificationsE35 Test Methods for Chemical Analysis of Magnesiumand Magnesium Alloys3E88 Practice for Sampling Nonferrous Metals and Alloys inCast Form for Determination of Chemical CompositionE94 Guide for Radiographic Exami

8、nationE155 Reference Radiographs for Inspection of Aluminumand Magnesium CastingsE165 Practice for Liquid Penetrant Examination for GeneralIndustryE527 Practice for Numbering Metals and Alloys in theUnified Numbering System (UNS)E716 Practices for Sampling Aluminum and AluminumAlloys for Spectrochem

9、ical Analysis2.3 Federal Standards:4Fed. Std. No. 123 Marking for Shipment (Civil Agencies)Fed. Std. No. 184 Identification Marking of Aluminum,Magnesium and Titanium2.4 Military Standards:4MIL-STD-129 Marking for Shipment and Storage (MilitaryAgencies)MIL-STD-276 Impregnation of Porous Non-ferrous

10、MetalCastingsMIL-I-13857 Impregnation of Metal CastingsMIL-M-46062 Magnesium Alloy Castings, High StrengthMIL-M-6857 Heat Treatment of MagnesiumAlloy Castings2.5 ANSI Standard:51This specification is under the jurisdiction of ASTM Committee B07 on LightMetals and Alloys and is the direct responsibil

11、ity of Subcommittee B07.04 onMagnesium Alloy Cast and Wrought Products.Current edition approved Dec. 7, 2009. Published June 2007. Originallyapproved in 1930. Last previous edition approved in 2006 as B80 06. DOI:10.1520/B0080-07.2For referenced ASTM standards, visit the ASTM website, www.astm.org,

12、orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Withdrawn. The last approved version of this historical standard is referencedon www.astm.org.4Available from Standardization Docu

13、ments Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.mil.5Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.1*A Summary of Changes section appears at the end of th

14、is standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.ANSI Z1.4 Sampling Procedures and Tables for Inspectionby Attributes3. Terminology3.1 Definitions:3.1.1 casting lotunless otherwise agreed, shall consist ofnot more than 1000

15、 pounds of cleaned castings from the samemelt or heat, except where this weight limit may be exceededby a single casting. In such cases, each casting shall beconsidered a lot.3.1.2 heat treat lotfor the purpose of mechanical propertytesting, a lot shall consist of all castings heat treated in thesam

16、e furnace charge to the same temper.3.1.3 sand castingmetal object produced by pouring mol-ten metal into a sand mold and allowing it to solidify.4. Ordering Information4.1 Orders for castings under this specification shall includethe following information:4.1.1 Applicable drawing or part number,4.1

17、.2 Quantity of each casting,4.1.3 Specification number and title,4.1.4 Alloy (Section 9 and Table 1),4.1.5 Temper (Section 11, Table 2 and X1.2),4.1.6 Whether foundry control is required (Section 8),4.1.7 Whether test specimens cut from castings are requiredin addition to, or instead of, separately

18、cast test specimens(Section 12 and Table X1.2),4.1.8 Whether liquid penetrant inspection is required (15.2),4.1.9 Whether radiographic inspection is required (15.3),4.1.10 Whether pressure testing is required (15.4),4.1.11 Whether source inspection is required (Section 17),4.1.12 Whether repairs are

19、 permissible (Section 19),4.1.13 Whether chemical analysis and mechanical propertyreports or certifications, or both, are required (Section 20),4.1.14 Whether special packaging is required for shipment(Section 22).5. Responsibility for Quality Assurance5.1 Responsibility for InspectionUnless otherwi

20、se speci-fied in the contract or purchase order, the supplier is respon-sible for the performance of all inspection requirements asTABLE 1 Chemical RequirementsANOTE 1Analysis shall regularly be made only for the elements specifically mentioned in this table. If, however, the presence of other eleme

21、nts issuspected or indicated in amounts greater than the specified limits, further analysis shall be made to determine that these elements are not present in excessof the specified limits.NOTE 2The following applies to all specified limits in this table: For purposes of acceptance and rejection, an

22、observed value or a calculated valueobtained from analysis shall be rounded to the nearest unit in the last right-hand place of figures used in expressing the specified limit.Alloy NumberBChemical Composition Limits for Registered Magnesium AlloydASTM UNSMagne-siumAlu-minumCopperGado-liniumIronLithi

23、umMan-ganeseNeody-miumNickelRareEarthsSilicon Silver Yttrium Zinc ZirconiumOthers(MetallicImpurities)EachTotalCImpu-ritiesAM100A M10100 remainder 9.310.7 0.10 . . . 0.100.35 . 0.01 . 0.30 . 0.30 . . 0.30AZ63A M11630 remainder 5.36.7 0.25 . . . 0.150.35 . 0.01 . 0.30 . 2.53.5 . . 0.30AZ81A M11810 rem

24、ainder 7.08.1 0.10 . . . 0.130.35 . 0.01 . 0.30 . 0.401.0 . . 0.30AZ91C M11914 remainder 8.19.3 0.10 . . . 0.130.35 . 0.01 . 0.30 . 0.401.0 . . 0.30AZ91E M11919 remainder 8.19.3 0.015 . 0.005D. 0.170.35 . 0.0010 . 0.20 . 0.401.0 . 0.01 0.30AZ92A M11920 remainder 8.39.7 0.25 . . . 0.100.35 . 0.01 . 0

25、.30 . 1.62.4 . . 0.30EQ21A M18330 remainder . 0.050.10 . . . . . 0.01 1.53.0E. 1.31.7 . . 0.401.0 . 0.30EV31AFM12310 remainder . 0.01 1.01.7 0.010 . . 2.63.1 0.0020 0.4G. 0.05 . 0.200.50 0.401.0 0.01 .EZ33A M12330 remainder . 0.10 . . . . . 0.01 2.54.0H. . . 2.03.1 0.501.0 . 0.30K1A M18010 remainder

26、 . . . . . . . . . . . . . 0.401.0 . 0.30QE22A M18220 remainder . 0.10 . . . . . 0.01 1.82.5E. 2.03.0 . . 0.401.0 . 0.30WE43A M18430 remainder . 0.03 . 0.01 0.2 0.15 2.02.5 0.005 1.9I0.01 3.74.3 0.20 0.401.0 0.2 .WE43B M18432 remainder . 0.02 . 0.010 0.2 0.03 2.02.5 0.005 1.9I.J3.74.3 0.20J0.401.0 0

27、.01 .WE54A M18410 remainder . 0.03 . . 0.2 0.03 1.52.0 0.005 2.0I0.01 4.755.5 0.20 0.401.0 0.20 .ZC63A M16331 remainder . 2.43.0 . . . 0.250.75 . 0.01 . 0.20 . 5.56.5 . . 0.30ZE41A M16410 remainder . 0.10 . . . 0.15 . 0.01 0.751.75H. . 3.55.0 0.401.0 . 0.30ZK51A M16510 remainder . 0.10 . . . . . 0.0

28、1 . . . 3.65.5 0.501.0 0.30ZK61A M16610 remainder . 0.10 . . . . . 0.01 . . . 5.56.5 0.61.0 0.30ALimits are in weight % max unless shown as a range or stated otherwise.BASTM alloy designations were established in accordance with Practice B951. UNS designations were established in accordance with Pra

29、ctice E527.CIncludes listed elements for when no specific limit is shown.DIf iron exceeds 0.005 %, the Iron to Manganese ratio shall not exceed 0.032.ERare earth elements are in the form of Didymium, with not less than 70 % Neodymium, and the remainder substantially Praseodymium.FAlloy EV31A is a pa

30、tented composition, suitable for elevated temperature applications. Interested parties are invited to submit information regarding the identificationof alternatives to these compositions to ASTM International. Your comments will receive careful consideration at a meeting of the responsible technical

31、 committee, whichyou may attend. ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned in this specification. Usersof this specification are expressly advised that determination of the validity of any such patent rights, and

32、the risk of infringement of such rights, are entirely their ownresponsibility.GOther Rare Earths may also be present to a total maximum of 0.4 %. These Rare Earths shall principally be Cerium, Lanthanum, and Praseodymium.HTotal Rare Earths (TRE) are principally a mixture of Cerium, Lanthanum, Neodym

33、ium and Praseodymium. The Cerium content should not be less than 45% of TRE.IOther Rare Earths shall be principally heavy rare earths, such as, Gadolinium, Dysprosium, Erbium, and Ytterbium. Other Rare Earths are derived from the Yttrium,typically 80 % Yttrium, and 20 % heavy rare earths.JZinc + Sil

34、ver shall not exceed 0.20 % in WE43B.Editorially corrected.B80092specified herein. Except as otherwise specified in the contractor order, the supplier may use his own or any other facilitiessuitable for the performance of the inspection requirementsspecified herein, unless disapproved by the purchas

35、er. Thepurchaser reserves the right to perform any of the inspectionsset forth in the specification where such inspections are deemednecessary to ensure supplies and services conform to pre-scribed requirements.6. Material Requirements6.1 Unless otherwise specified, only magnesium alloy in-gots or p

36、roducers foundry scrap conforming to SpecificationB93/B93M shall be used for pouring castings. Additions ofsmall amounts of grain refining elements and material for meltprocess losses are permitted.6.2 Pure materials and master alloys may be used providedchemical analysis verifying conformance to Ta

37、ble 1 is doneprior to pouring any castings.7. Manufacture7.1 The responsibility of furnishing castings that can be laidout and machined to the finished dimensions within thepermissible variations specified, as shown on the blueprints ordrawings, shall rest with the supplier, except when patternequip

38、ment is furnished by the purchaser. Sufficient stock shallbe allowed for shrinkage, and where requested, for finishing;but castings of excessive weight shall not be furnished.7.2 The castings may be subjected to such heat treatment asdeemed necessary to produce material that will conform to therequi

39、rements specified. Heat treatment shall be performed onthe whole of a casting, never on a part only, and shall beapplied in a manner that will produce the utmost uniformity.8. Foundry Control8.1 When specified, castings shall be produced underfoundry control approved by the purchaser. Foundry contro

40、lshall consist of examination of the castings by radiographic orother approved methods for determining internal discontinui-ties until the gating, pouring, and other foundry practices havebeen established to produce castings meeting the qualitystandards set by purchaser or agreed to between the purc

41、haserand the producer. When foundry practices have been soestablished, the production method shall not be significantlychanged without demonstrating to the satisfaction of thepurchaser that the change does not adversely affect the qualityof the castings. Minor changes in pouring temperature of650F f

42、rom the established nominal temperature are permis-sible.9. Chemical Composition Requirements9.1 LimitsThe castings shall conform to the chemicalcomposition limits prescribed in Table 1. Conformance shall bedetermined by analyzing samples taken when the castings arepoured, or by analyzing samples ta

43、ken from the finishedproduct. If the chemical composition has been determinedduring the course of manufacture, sampling and analysis of thefinished product shall not be necessary.TABLE 2 Tensile RequirementsNOTE 1For purposes of determining conformance with this specification, each value for tensile

44、 strength and yield strength shall be rounded to thenearest 0.1 ksi and each value for elongation shall be rounded to the nearest 0.5 %, both in accordance with the rounding method of Practice E29.Alloy NumberTemperATensile Strength, min,ksi (MPa)Yield StrengthB(0.2 %offset), min, ksi (MPa)Elongatio

45、n in 2 in., (50.8mm) min, %ASTM UNSAM100A M10100 T6 35.0(241) 17.0(117)CAZ63A M11630 F 26.0(179) 11.0(76) 4T4 34.0(234) 11.0(76) 7T5 26.0(179) 12.0(83) 2T6 34.0(234) 16.0(110) 3AZ81A M11810 T4 34.0(234) 11.0(76) 7AZ91C M11914 F 23.0(158) 11.0(76)CT4 34.0(234) 11.0(76) 7T5 23.0(158) 12.0(83) 2T6 34.0

46、(234) 16.0(110) 3AZ91E M11919 T6 34.0(234) 16.0(110) 3AZ92A M11920 F 23.0(158) 11.0(76)CT4 34.0(234) 11.0(76) 6T5 23.0(158) 12.0(83)CT6 34.0(234) 18.0(124) 1EQ21A M18330 T6 34.0(234) 25.0(172) 2EV31A M12310 T6 36.0(248) 21.0(145) 2EZ33A M12330 T5 20.0(138) 14.0(96) 2K1A M18010 F 24.0(165) 6.0(41) 14

47、QE22A M18220 T6 35.0(241) 25.0(172) 2WE43A M18430 T6 32.0(221) 25.0(172) 2WE43B M18432 T6 32.0(221) 25.0(172) 2WE54A M18410 T6 37.0(255) 26.0(179) 2ZC63A M16331 T6 28.0(193) 18.0(125) 2ZE41A M16410 T5 29.0(200) 19.5(133) 2.5ZK51A M16510 T5 34.0(234) 20.0(138) 5ZK61A M16610 T6 40.0(276) 26.0(179) 5AT

48、hese temper designations were established in accordance with Practice B296.BSee X1.4.1.CNot required.B8009310. Sampling for Chemical Composition10.1 For determination of chemical composition, onesample of each casting lot shall be taken in accordance withPractice E88 for chemical analysis or Practic

49、e E716 forspectrochemical analysis.10.1.1 Samples for other methods of chemical analysis shallbe suitable for the form of material being analyzed and the typeof analytical method used. In case of dispute, analyses shouldbe made by methods given in Methods E35.11. Heat Treatment11.1 Unless otherwise specified, heat treatment for theapplicable tempers designated in Table 2 and Table X1.2 shallbe in accordance with Military Specification MIL-M-6857 orPractice B661. Heat treatment shall be performed on the wholecasting