ASTM B360-2009 Standard Specification for Hard-Drawn Copper Capillary Tube for Restrictor Applications《限流器用冷拉铜毛细管的标准规范》.pdf

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1、Designation: B360 09Standard Specification forHard-Drawn Copper Capillary Tube for RestrictorApplications1This standard is issued under the fixed designation B360; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last re

2、vision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification establishes the requirements for hard-drawn, seamless capillary tube made from Copper Alloy UNSNos. C1080

3、0, C12000, or C12200.1.2 This tube is commonly supplied in straight lengthsintended for restrictor applications such as metering lines forliquids and gases where close control over smoothness anddiameter of the bore is required to insure uniform flowcharacteristics between tubes.1.3 UnitsThe values

4、stated in inch pound units are to beregarded as standard. The values given in parentheses aremathematical conversions to SI units that are provided forinformation only and are not considered standard.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its

5、 use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2B251 Specification for General Requirements for WroughtSeamless Copper a

6、nd Copper-Alloy TubeB577 Test Methods for Detection of Cuprous Oxide (Hy-drogen Embrittlement Susceptibility) in CopperB601 Classification for Temper Designations for Copperand Copper AlloysWrought and CastB 846 Terminology for Copper and Copper AlloysB950 Guide for Editorial Procedures and Form of

7、ProductSpecifications for Copper and Copper AlloysE8 Test Methods for Tension Testing of Metallic MaterialsE53 Test Method for Determination of Copper in UnalloyedCopper by GravimetryE62 Test Methods for Chemical Analysis of Copper andCopper Alloys (Photometric Methods)E255 Practice for Sampling Cop

8、per and Copper Alloys forthe Determination of Chemical Composition2.2 ASHRAE Standard:No. 28 Method for Testing Capillary Tubes33. General Requirements3.1 The following sections of Specification B251 are a partof this specification.3.1.1 Terminology,3.1.2 Workmanship, Finish and Appearance,3.1.3 Sig

9、nificance of Numerical Limits,3.1.4 Inspection,3.1.5 Rejection and Rehearing,3.1.6 Certification,3.1.7 Test Reports,3.1.8 Package and Package Marking, and3.2 In addition, when a section with a title identical withthose referenced in 3.1, above, appears in this specification, itcontains additional re

10、quirements which supplement those ap-pearing in Specification B251.4. Terminology4.1 For the definitions of terms related to copper and copperalloys, refer to Terminology B846.5. Ordering Information5.1 The contract or purchase order for product under thisspecification shall include the following in

11、formation, as appli-cable:5.1.1 ASTM designation and year of issue (for example,B360 XX),5.1.2 CopperAlloy UNS No. (for example, C10800, Section7 and Table 1),1This specification is under the jurisdiction ofASTM Committee B05 on Copperand Copper Alloys and is the direct responsibility of Subcommitte

12、e B05.04 on Pipeand Tube.Current edition approved Oct. 1, 2009. Published November 2009. Originallyapproved in 1960. Last previous edition approved in 2001 as B360 01. DOI:10.1520/B0360-09.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at servic

13、eastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from the American Society of Heating, Refrigeration, and Air-Conditioning Engineers, Inc. (ASHRAE), 1791 Tullie Circle, NE, Atlanta, GA30329, http:/www.ashrae.or

14、g.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.5.1.3 Dimensions: inside and outside diameter (Table 2),5.1.4 Air Flow requirements (ft3/min), (see 10.3), if re-quir

15、ed.NOTE 1Product is specified to air flow requirements for capillaryapplications.5.1.5 Quantity, total length, number of pieces or total weightof each size,5.1.6 Length per piece of each size, and5.2 The following options are available and should bespecified in the contract or purchase order when re

16、quired:5.2.1 Heat Identification or traceability details,5.2.2 Embrittlement test, (see 10.1),5.2.3 Certification, (see 3.1.6), and5.2.4 Mill test report (see 3.1.7).6. Material and Manufacture6.1 Material:6.1.1 The material of manufacture shall be from a cast andextruded tube of Copper Alloy UNS No

17、. C10800 (oxygen free,low phosphorus), C12000 (phosphorus deoxidized, low re-sidual phosphorus), or C12200 (phosphorus deoxidized, highresidual phosphorus) of such purity and soundness as to besuitable for processing in to the product prescribed herein.6.1.2 In the event heat identification or trace

18、ability isrequired, the purchaser shall specify the details desired.NOTE 2Due to the discontinuous nature of processing castings intowrought products, it is not always practical to identify a specific castinganalysis with a specific quantity of finished material.6.2 Manufacture:6.2.1 The product sha

19、ll be manufactured by cold drawingprocesses as to produce a uniform wrought structure in thefinished product.6.2.2 The tube shall be finished by degreasing or othercleaning operations to meet the stringent requirements forcleanness of the inner diameter.6.2.3 The outside and inside of both ends of s

20、traight lengthsshall be made free of burrs that could restrict flow, by burr-freecutting, brushing, or chamfering.6.2.4 The maximum allowable residue as determined by thecleanness test described in 16.4 shall not exceed the valuegiven in Table 2 for the tube size tested.7. Chemical Composition7.1 Th

21、e material shall conform to the chemical compositionrequirements in Table 1 for the Copper UNS Alloy No.designation specified in the ordering information.7.1.1 Results of analysis on a product (check) sample shallconform to the composition requirements within the permittedanalytical variance specifi

22、ed in Table 1.7.2 These composition limits do not preclude the presenceof other elements. By agreement between the manufacturer andpurchaser, limits may be established and analysis required forun-named elements.TABLE 1 Chemical RequirementsElement, Percent C10800 C12000 C12200Copper 99.95A99.90B99.9

23、BPhosphorus 0.0050.012 0.0040.012 0.0150.040ACopper + Silver + Phosphorus.BSilver is counted as Copper.TABLE 2 Standard Dimensions and Residue Limits of Interior Surfaces for Capillary TubesOutside Diameter, in. (mm)Inside Diameter, in.(mm)Mean Wall Thickness, in.(mm)Cross-Sectional Area ofTube Bore

24、, in.2(mm2)AWeight, lb/ft (kg/m)Maximum AllowableResidue,g/linear ft (g/linear m)0.072 (1.83) 0.026 (0.660) 0.023 (0.584) 0.0005309 (0.343) 0.01373 (0.0204) 0.00020 (0.000656)0.072 (1.83) 0.028 (0.711) 0.022 (0.558) 0.0006158 (0.397) 0.01340 (0.0199) 0.00021 (0.000689)0.081 (2.06) 0.031 (0.787) 0.02

25、5 (0.635) 0.0007548 (0.487) 0.01705 (0.0254) 0.00023 (0.000754)0.081 (2.06) 0.033 (0.838) 0.024 (0.606) 0.0008553 (0.552) 0.01666 (0.0248) 0.00025 (0.000820)0.087 (2.21) 0.036 (0.914) 0.0255 (0.648) 0.001018 (0.657) 0.01910 (0.0284) 0.00027 (0.000886)0.087 (2.21) 0.039 (0.991) 0.024 (0.606) 0.001195

26、 (0.771) 0.01842 (0.0239) 0.00029 (0.000951)0.093 (2.36) 0.042 (1.07) 0.0255 (0.648) 0.001385 (0.893) 0.02096 (0.0312) 0.00032 (0.00105)0.097 (2.47) 0.046 (1.17) 0.025 (0.648) 0.001662 (1.07) 0.02221 (0.0331) 0.00035 (0.00115)0.099 (2.51) 0.049 (1.24) 0.025 (0.635) 0.001886 (1.22) 0.02253 (0.0335) 0

27、.00037 (0.00121)0.106 (2.69) 0.054 (1.37) 0.026 (0.660) 0.002290 (1.48) 0.02533 (0.0377) 0.00041 (0.00134)0.112 (2.84) 0.059 (1.50) 0.0265 (0.673) 0.002734 (1.76) 0.02760 (0.0411) 0.00044 (0.00144)0.125 (3.18) 0.064 (1.63) 0.0305 (0.775) 0.003217 (2.07) 0.03511 (0.0522) 0.00048 (0.00157)0.125 (3.18)

28、 0.070 (1.78) 0.0275 (0.698) 0.003848 (2.48) 0.03266 (0.0486) 0.00053 (0.00174)0.125 (3.18) 0.075 (1.91) 0.025 (0.635) 0.004418 (2.85) 0.03054 (0.0454) 0.00057 (0.00187)0.145 (3.68) 0.080 (2.03) 0.0325 (0.826) 0.005027 (3.24) 0.04453 (0.0663) 0.00060 (0.00197)0.145 (3.68) 0.085 (2.16) 0.030 (0.762)

29、0.005674 (3.66) 0.04202 (0.0625) 0.00064 (0.00210)0.145 (3.68) 0.090 (2.29) 0.0275 (0.698) 0.006362 (4.10) 0.03936 (0.0586) 0.00068 (0.00223)0.160 (4.06) 0.100 (2.54) 0.030 (0.762) 0.007854 (5.07) 0.04750 (0.0707) 0.00075 (0.00246)0.160 (4.06) 0.110 (2.79) 0.025 (0.635) 0.009503 (6.13) 0.04111 (0.06

30、11) 0.00083 (0.00272)0.188 (4.78) 0.120 (3.03) 0.034 (0.864) 0.01131 (7.29) 0.06377 (0.0949) 0.00090 (0.00295)0.188 (4.78) 0.130 (3.30) 0.029 (0.737) 0.01327 (8.56) 0.05616 (0.0836) 0.00098 (0.00321)0.200 (5.08) 0.145 (3.68) 0.0275 (0.698) 0.01651 (10.7) 0.05779 (0.0860) 0.00109 (0.00358)0.220 (5.59

31、) 0.160 (4.06) 0.030 (0.762) 0.02011 (13.0) 0.06943 (0.103) 0.00121 (0.00397)0.240 (6.10) 0.175 (4.45) 0.0325 (0.826) 0.02405 (15.5) 0.08107 (0.121) 0.00132 (0.00433)ACross-section area of tube bore in.2= (P i)(ID)2/4 where: p = 3.1416 and ID = inside diameter.B360 0928. Temper8.1 The tubes shall be

32、 furnished in the H804(hard drawn)condition.9. Mechanical Property Requirements9.1 Tensile Strength:9.1.1 The tubes shall have a tensile strength of 45 ksi (310MPa) minimum.10. Other Requirements10.1 Embrittlement Requirement:10.1.1 Samples of product produced from Coppers UNSNos. C10800 and C12000

33、shall be capable of passing theembrittlement test of Procedure B of Test Methods B577. Theactual performance of this test is not mandatory under theterms of this specification unless specified in the orderinginformation. In case of a dispute, a referee method in accor-dance with Procedure C shall be

34、 employed.10.2 Cleanness Requirement:10.2.1 The residue attributable to the tubes shall not exceed0.0002 g/in.2(0.310 g/m2) of internal surface of the tube whensubjected to test as directed in 16.4 (Refer to Table 2)10.3 Air Flow Requirement:10.3.1 When specified, the tubes shall conform to the airf

35、low requirements, in ft3/min cfm stipulated at the time oforder placement, when tested in accordance with the test in16.5.11. Dimensions, Mass, and Permissible Variations11.1 Outside Diameter Tolerance:11.1.1 The average outside diameter tolerance shall be60.002 in. (0.051 mm).11.2 Inside Diameter T

36、olerance:11.2.1 The average inside diameter tolerance shall be60.001 in. (0.025 mm) which shall be determined by pingages, or when specified, by the air flow test. The flow ratetolerance will be agreed upon by the purchaser and manufac-turer.11.3 Straightness:11.3.1 The straightness tolerance shall

37、be in accordancewith Table 3.12. Workmanship, Finish and Appearance12.1 The product shall be free of defects, but blemishes ofa nature that do not interfere with the intended application areacceptable.12.2 The inside and outside edges of both ends of straightlengths of tube shall be free of burrs (s

38、ee 6.2.2).13. Sampling13.1 The lot size, portion size, and selection of pieces shallbe as follows:13.1.1 Lot Size1000 pieces, or maximum of 100 lb, orfraction thereof.13.1.2 Portion Size0.2 % of the pieces in the lot, or aminimum of four pieces, whichever is greater.13.2 Chemical Composition:13.2.1

39、The sample shall be taken in approximately equalweight from each portion piece selected in 13.1.2 and preparedin accordance with Practice E255. The minimum weight of thecomposite sample shall be 150 g.13.2.2 Instead of sampling in accordance with PracticeE255, the manufacturer shall have the option

40、of sampling at thetime castings are poured or taken from the semi-finishedproduct. When the chemical composition has been determinedduring the course of manufacture, sampling of the finishedproduct is not required.13.2.3 The number of samples taken during the course ofmanufacture shall be as follows

41、:13.2.3.1 When samples are taken at the time the castings arepoured, at least one sample shall be taken for each group ofcastings poured simultaneously from the same source ofmolten metal.13.2.3.2 When samples are taken from the semi-finishedproduct, a sample shall be taken to represent each 10 000

42、lb(4537 kg) or fraction thereof, except that not more than onesample per piece shall be required.13.3 Other Tests:13.3.1 Specimens for all other tests shall be taken from twoof the sample pieces taken in 13.1.2.14. Number of Tests and Retests14.1 Tests:14.1.1 Chemical AnalysisChemical composition sh

43、all bedetermined as the per element mean of results from at least tworeplicate analysis of the sample and each determination mustmeet the specification requirements.14.1.2 Tensile StrengthShall be reported as the averageresults obtained from the specimen prepared from each of twopieces selected in 1

44、3.1.2.14.1.3 Specimens for all other test must conform to speci-fication requirements.14.2 Retests:14.2.1 When requested by the manufacturer or supplier, aretest shall be permitted when results of tests obtained by thepurchaser fail to conform to the requirements of the productspecification.14.2.2 T

45、he retest shall be as directed in the product speci-fication for the initial test, except for the number of testspecimens which shall be twice that normally required for thespecified test.14.2.3 All test specimens shall conform to the productspecification requirement(s) in retest. Failure to comply

46、shallbe cause for rejection.15. Specimen Preparation15.1 Chemical Analysis:4Refer to Practice B601 for definition of temper designations.TABLE 3 Straightness ToleranceLengthFt (m)Maximum Curvature (Depth of Arc)in. (mm)Over 3 (0.914) to 6 (1.83), incl. .188 in. (4.8)Over 6 (1.83) to 8 (2.44), incl.

47、.313 in. (7.9)Over 8 (2.44) to 10 (3.05), incl. .500 in. (13)Over 10 (3.05) .500 in. (13) in any 10 ft (3.05 m) sectionB360 09315.1.1 Preparation of the analytical specimens shall be theresponsibility of the reporting laboratory.15.2 Tensile Strength:15.2.1 The test specimen shall be of the full sec

48、tion of thetube and shall conform to the requirements specified in thesection “Specimens for Pipe and Tube” in Test Methods E8.15.3 Embrittlement:15.3.1 Test specimens shall be prepared in accordance withProcedure B of Test Methods B577. In case of dispute, testspecimens preparation shall be in acco

49、rdance with Procedure Cof Test Methods B577.15.4 Cleanness:15.4.1 Full-length specimens of finished product, subse-quent to cleaning, shall be selected for testing, where feasible,to minimize the possibility of contamination from cuttingoperations.15.4.2 If full-length specimens can not be utilized due tosize, length, or other constraints, the specimen must beprepared in such a manner as to prevent the inclusion in theresidue of copper chips or dust, resulting from cutting opera-tions.15.4.3 In performing this test, care must be exercised toclean the outside surfac