ASTM A409 A409M-2008 Standard Specification for Welded Large Diameter Austenitic Steel Pipe for Corrosive or High-Temperature Service.pdf

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1、Designation: A 409/A 409M 08Standard Specification forWelded Large Diameter Austenitic Steel Pipe for Corrosiveor High-Temperature Service1This standard is issued under the fixed designationA 409/A 409M; the number immediately following the designation indicates the yearof original adoption or, in t

2、he case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification2covers straight seam or spiral seamelectric-fusion-welded, light

3、-wall, austenitic chromium-nickelalloy steel pipe for corrosive or high-temperature service. Thesizes covered are NPS 14 to 30 with extra light (Schedule 5S)and light (Schedule 10S) wall thicknesses. Table X1.1 showsthe wall thickness of Schedule 5S and 10S pipe. Pipe havingother dimensions may be f

4、urnished provided such pipe com-plies with all other requirements of this specification.1.2 Several grades of alloy steel are covered as indicated inTable 1.1.3 Optional supplementary requirements are provided.These call for additional tests to be made, and when desiredshall be stated in the order,

5、together with the number of suchtests required.1.4 The values stated in either inch-pound units or SI unitsare to be regarded separately as standard. Within the text, theSI units are shown in brackets. The values stated in eachsystem are not exact equivalents; therefore, each system mustbe used inde

6、pendently of the other. Combining values from thetwo systems may result in nonconformance with the specifi-cation. The inch-pound units shall apply unless the “M”designation of this specification is specified in the order.NOTE 1The dimensionless designator NPS (nominal pipe size) hasbeen substituted

7、 in this standard for such traditional terms as nominaldiameter, size, and nominal size.2. Referenced Documents2.1 ASTM Standards:3A 262 Practices for Detecting Susceptibility to Intergranu-lar Attack in Austenitic Stainless SteelsA 480/A 480M Specification for General Requirements forFlat-Rolled St

8、ainless and Heat-Resisting Steel Plate,Sheet, and StripA 999/A 999M Specification for General Requirements forAlloy and Stainless Steel PipeE 527 Practice for Numbering Metals and Alloys in theUnified Numbering System (UNS)2.2 ASME Boiler and Pressure Vessel Code:Section IX Welding Qualifications42.

9、3 AWS Standards:5A 5.22 Flux Cored Arc WeldingA 5.30 Consumable Weld Inserts for Gas Tungsten ArcWeldingA 5.4 Corrosion-Resisting Chromium and Chromium-Nickel Steel Covered Welding ElectrodesA 5.9 Corrosion-Resisting Chromium and Chromium-Nickel Steel Welding Rods and Bare ElectrodesA 5.11 Nickel an

10、d Nickel-Alloy Covered Welding Elec-trodesA 5.14 Nickel and Nickel-Alloy Bare Welding Rods andElectrodes2.4 Other Standard:SAE J1086 Practice for Numbering Metals and Alloys(UNS)63. Ordering Information3.1 Orders for material to this specification should includethe following, as required, to describ

11、e the desired materialadequately:3.1.1 Quantity (feet, centimetres, or number of lengths),3.1.2 Name of material (straight seam or spiral seamelectric-fusion-welded austenitic steel pipe),3.1.3 Grade (Table 1),3.1.4 Size (outside diameter and schedule number, or wallthickness).3.1.5 Length (specific

12、 or random) (Section 11),1This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.10 on Stainless and Alloy Steel Tubular Products.Current edition approved March 1, 2008. Published April 2008.

13、Originallyapproved in 1957. Last previous edition approved in 2005 as A 409/A 409M 01(2005).2For ASME Boiler and Pressure Vessel Code applications see related Specifi-cation SA-409 in Section II of that Code.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Custome

14、r Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme

15、.org.5Available from American Welding Society (AWS), 550 NW LeJeune Rd.,Miami, FL 33126, http:/www.aws.org.6Available from Society of Automotive Engineers (SAE), 400 CommonwealthDr., Warrendale, PA 15096-0001, http:/www.sae.org.1*A Summary of Changes section appears at the end of this standard.Copyr

16、ight ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.1.6 End finish (Section on Ends of Specification A 999/A 999M),3.1.7 Optional requirements (5.2.1-5.2.3 removal of weldbead; 5.3.2, special heat treatment; 15.2, nondestructive test;10.1.1,

17、 outside diameter tolerance; 11.2, length circumferen-tially welded; 12.3, repair by welding and heat treatmentsubsequent to repair welding; 12.4, sand blasted or pickled;17.1 Certification; Supplementary Requirements S1 to S6).3.1.8 Specification designation, and3.1.9 Special requirements.4. Genera

18、l Requirements4.1 Material furnished to this specification shall conform tothe applicable requirements of the current edition of Specifi-cation A 999/A 999M, unless otherwise provided herein.5. Materials and Manufacture5.1 If a specific type of melting is required by the purchaserit shall be stated

19、on the order.5.2 Welding:5.2.1 The welds shall be made by the manual or automaticelectric-welding process. For manual welding, the operator andprocedure shall be qualified in accordance with the ASMEBoiler and Pressure Vessel Code, Section IX. Unless otherwisespecified on the purchase order, the pip

20、e may be welded withor without filler metal when the automatic electric-weldingprocess is used.5.2.2 The weld surface on either side of the weld may beflush with the base plate or may have a reasonably uniformcrown, not to exceed116 in. 2 mm. Any weld reinforcementmay be removed at the manufacturers

21、 option or by agreementbetween the manufacturer and purchaser. The contour of thereinforcement should be reasonably smooth and free fromirregularities. The weld metal shall be fused uniformly into theplate surface. No concavity of contour is permitted unless theresulting thickness of weld metal is e

22、qual to or greater than theminimum thickness of the adjacent base metal.5.2.3 Weld defects, as determined by specified inspectionrequirements, shall be repaired by removal to sound metal andrewelding.5.3 Heat Treatment:5.3.1 Except as provided in 5.3.2, all pipe shall be furnishedin the heat-treated

23、 condition. The heat-treatment procedureshall consist of heating the material to a minimum temperatureof 1900 F 1040 C, except for S31254 and S30815 whichshall be heat treated to 2100 F 1150 C and 1920 F 1050C respectively, S34565 which shall be heat treated in therange 2050 F 1120 C to 2140 F 1170

24、C, and N08367,TABLE 1 Chemical RequirementsUNSDesigna-tionsAComposition, %Car-bon,maxMan-ganese,maxPhos-phorus,maxSulfur,maxSili-conNickel Chromium Molyb-denumTita-niumColum-biumCerium Other ElementsTP201 S20100 0.15 5.57.5 0.060 0.030 1.00 16.018.0 3.55.5 . . . . . . . . . . . . N 0.25TP201LN S2015

25、3 0.03 6.47.5 0.045 0.015 0.75 16.017.5 4.05.0 . . . . . . . . . . . . N 0.100.25,Cu 1.00TP304 S30400 0.08 2.00 0.045 0.030 1.00 max 8.011.0 18.020.0 . . . . . . . . . . . . . . .TP304L S30403 0.035 2.00 0.045 0.030 1.00 max 8.012.0 18.020.0 . . . . . . . . . . . . . . .TP309Cb S30940 0.08 2.00 0.04

26、5 0.030 1.00 max 12.016.0 22.024.0 . . . . . . . . . Cb 10 3 C min,1.10 maxTP309S S30908 0.08 2.00 0.045 0.030 1.00 max 12.015.0 22.024.0 . . . . . . . . .TP310Cb S31040 0.08 2.00 0.045 0.030 1.00 max 19.022.0 24.026.0 . . . . . . . . . Cb 10 3 C min,1.10 maxTP310S S31008 0.08 2.00 0.045 0.030 1.00

27、max 19.022.0 24.026.0 . . . . . . . . .TP316 S31600 0.08 2.00 0.045 0.030 1.00 max 10.014.0 16.018.0 2.003.00 . . . . . . . . .TP316L S31603 0.035 2.00 0.045 0.030 1.00 max 10.014.0 16.018.0 2.003.00 . . . . . . . . . . . .TP317 S31700 0.08 2.00 0.045 0.030 1.00 max 11.015.0 18.020.0 3.04.0 . . . .

28、. . . . . .TP321 S32100 0.08 2.00 0.045 0.030 1.00 max 9.0012.0 17.020.0 . . .B. . .TP347 S34700 0.08 2.00 0.045 0.030 1.00 max 9.0012.0 17.019.0 . . . . . .C. .TP348 S34800 0.08 2.00 0.045 0.030 1.00 max 9.0012.0 17.019.0 . . . . . .D. . . . S31254 0.020 1.00 0.030 0.010 0.80 max 17.518.5 19.519.5

29、6.06.5 . . . . . . . . . Cu 0.501.00N 0.180.22. . . S30815 0.050.10 0.80 0.040 0.030 1.402.00 10.012.0 20.022.0 . . . . . . . . . 0.030.08 N 0.140.20. . . S31725 0.030 2.00 0.045 0.030 1.00 max 13.517.5 18.020.0 4.05.0 . . . . . . . . . N 0.020 max. . . S31726 0.030 2.00 0.045 0.030 1.00 max 14.517.

30、5 17.020.0 4.05.0 . . . . . . . . . N 0.100.20. . . S34565 0.030 5.07.0 0.030 0.010 1.00 max 16.018.0 23.025.0 4.05.0 . . . 0.10max. . . N 0.400.60. . . N08367 0.030 2.00 0.040 0.030 1.00 max 23.525.5 20.022.0 6.07.0 . . . . . . . . . Cu 0.75 maxNi 0.180.25. . . S20400 0.030 7.09.0 0.45 0.030 1.00 m

31、ax 1.503.00 15.017.0 . . . . . . . . . . . . N 0.150.30ANew designation established in accordance with ASTM E 527 and SAE J1086.BThe titanium content shall be not less than 5 times the carbon content and not more than 0.70 %.CThe columbium plus tantalum content shall be not less than 10 times the ca

32、rbon content and not more than 1.10 %.DThe columbium plus tantalum content shall be not less than 10 times the carbon content and not more than 1.10 %. The tantalum content shall be 0.10 % maximum,CO 0.20 % maximum.A 409/A 409M 082which shall be heated to a minimum temperature of 2025 F1107 C, all m

33、aterials to be followed by quenching in wateror rapidly cooling by other means.5.3.2 The purchase order shall specify one of the followingconditions if the heat-treated condition specified in 5.3.1 is notdesired by the purchaser:5.3.2.1 A final heat-treatment temperature under 1900 F1040 C. Each pip

34、e supplied under this requirement shall bestenciled with the final heat-treatment temperature in degreesFahrenheit or degrees Celsius after the suffix “HT.” Controlledstructural or special service characteristics may be specified asa guide for the most suitable heat treatment.5.3.2.2 No final heat t

35、reatment of pipe fabricated of plate,that has been solution heat treated at temperatures required bythis specification. Each pipe supplied under this requirementshall be stenciled with the suffix “HT-O.”5.3.2.3 No final heat treatment of pipe fabricated of plate,that has not been solution heat treat

36、ed. Each pipe suppliedunder this requirement shall be stenciled with the suffix“HT-SO.”5.4 A solution annealing temperature above 1950 F 1065C may impair the resistance to intergranular corrosion aftersubsequent exposure to sensitizing conditions in TP321,TP347, and TP348. When specified by the purc

37、haser, a lowertemperature stabilization or re-solution anneal shall be usedsubsequent to the initial high temperature solution anneal (seeSupplementary Requirement S5).6. Chemical Composition6.1 The steel shall conform to the chemical composition inTable 1.6.2 When specified on the purchase order, a

38、 product analy-sis shall be supplied from one tube or coil of steel per heat. Theproduct analysis tolerance of Specification A 480/A 480Mshall apply.6.3 Unless otherwise specified in the purchase order, thechemical composition of the welding filler metal shall conformto the requirements of the appli

39、cable AWS specification for thecorresponding grade shown in Table 2. Grades with no fillermetal classification indicated shall be welded with filler metalsproducing deposited weld metal having a composition inaccordance with the chemical composition specified in Table 1.The method of analysis for ni

40、trogen and cerium shall be amatter of agreement between the purchaser and manufacturer.The purchaser may choose a higher-alloy filler metal whenneeded for corrosion resistance.7. Tensile Requirements7.1 The tensile properties of the plate or sheet used inmaking the pipe shall conform to the requirem

41、ents prescribedin Table 3. Certified mill test reports shall be submitted to thepipe manufacturer.7.2 Atransverse tension test taken across the welded joint ofthe finished pipe shall meet the same minimum tensile strengthrequirements as the sheet or plate. The weld section on thetension specimen sha

42、ll be in the same condition as the finishedpipe (with or without bead as specified).8. Mechanical Tests Required8.1 Tension TestOne transverse tension test of the weldshall be made on each lot (Note 2) of finished pipe.TABLE 2 Filler Metal SpecificationsGradeUNSDesignationFiller Metal Classification

43、 and UNS DesignationAfor ApplicableBAWS SpecificationA5.4 A5.9 A5.11 A5.14 A5.22 A5.30Class. UNS Class. UNS Class. UNS Class. UNS Class. UNS Class. UNSTP201 S20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TP201LN S20153 . . . . . . . . . . . . . . . . . . . . . . . . .

44、. . . . . . . . . . .TP304 S30400 E308 W30810 ER308S30880W30840. . . . . . . . . . . . E308T W30831 IN308 S30880TP304L S30403 E308L W30813 ER308LS30883W30843. . . . . . . . . . . . E308T W30835 IN308L S30883TP309Cb S30940 E309Cb W30917 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TP310

45、Cb S31040 E310Cb W31017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TP316 S31600 E316 W31610 ER316S31680W31640. . . . . . . . . . . . E316T W31631 IN316 S31680TP316L S31603 E316L W31603 ER316LS31683W31643. . . . . . . . . . . . E316LT W31635 IN316L S31683TP317 S31700 E317 W31700 ER317

46、S31783W31743. . . . . . . . . . . . E317T W31731 IN317 S31780TP321 S32100 E347 W34710HER321ER347S32180W32140S34780W34740. . . . . . . . . . . . E347T W34733 IN348 S34780TP347 S34700 E347 W34710 ER347S34780W34740. . . . . . . . . . . . E347T W34733 IN348 S34780TP348 S34800 E347 W34710 ER347S34780W347

47、40. . . . . . . . . . . . E347T W34733 IN348 S34780. . . S31254 . . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 NO6625 . . . . . . . . . . . . . . S31725 . . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 NO6625 . . . . . . . . . . . . . . S31726 . . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrM

48、o-3 NO6625 . . . . . . . . . . . . . . S34565 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N08367 . . . . . . . . . . . . ENiCrMo-3 W86112 ErNiCrMo-3 N06625 . . . . . . . . . . . . . . S20400 E209 W32210 ER209 W32240 . . . . . . . . . . . . . . . . . . . . . . . .ANew

49、designation established in accordance with Practice E 527 and SAE J1086, Practice for Numbering Metals and Alloys (UNS).BChoice of American Welding Society specification depends on the welding process used.A 409/A 409M 083NOTE 2The term “lot” applies to each 200 ft 60 m or less of pipe ofthe same NPS and wall thickness (or schedule number) which is producedfrom the same heat of steel and subjected to the same finishing treatmentin a continuous furnace. When final heat