ASTM A409 A409M-2001(2005) Standard Specification for Welded Large Diameter Austenitic Steel Pipe for Corrosive or High-Temperature Service.pdf

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1、Designation: A 409/A 409M 01 (Reapproved 2005)Standard Specification forWelded Large Diameter Austenitic Steel Pipe for Corrosiveor High-Temperature Service1This standard is issued under the fixed designationA 409/A 409M; the number immediately following the designation indicates the yearof original

2、 adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification2covers straight seam or spiral seamelectric-fus

3、ion-welded, light-wall, austenitic chromium-nickelalloy steel pipe for corrosive or high-temperature service. Thesizes covered are NPS 14 to 30 with extra light (Schedule 5S)and light (Schedule 10S) wall thicknesses. Table X1.1 showsthe wall thickness of Schedule 5S and 10S pipe. Pipe havingother di

4、mensions may be furnished provided such pipe com-plies with all other requirements of this specification.1.2 Several grades of alloy steel are covered as indicated inTable 1.1.3 Optional supplementary requirements are provided.These call for additional tests to be made, and when desiredshall be stat

5、ed in the order, together with the number of suchtests required.1.4 The values stated in either inch-pound units or SI unitsare to be regarded separately as standard. Within the text, theSI units are shown in brackets. The values stated in eachsystem are not exact equivalents; therefore, each system

6、 mustbe used independently of the other. Combining values from thetwo systems may result in nonconformance with the specifi-cation. The inch-pound units shall apply unless the “M”designation of this specification is specified in the order.NOTE 1The dimensionless designator NPS (nominal pipe size) ha

7、sbeen substituted in this standard for such traditional terms as nominaldiameter, size, and nominal size.2. Referenced Documents2.1 ASTM Standards:3A 262 Practices for Detecting Susceptibility to Intergranu-lar Attack in Austenitic Stainless SteelsA 480/A 480M Specification for General Requirements

8、forFlat-Rolled Stainless and Heat-Resisting Steel Plate,Sheet, and StripA 999/A 999M Specification for General Requirements forAlloy and Stainless Steel PipeE 527 Practice for Numbering Metals and Alloys (UNS)2.2 ASME Boiler and Pressure Vessel Code:Section IX Welding Qualifications.42.3 AWS Standar

9、ds:5A 5.22 Flux Cored Arc WeldingA 5.30 Consumable Weld Inserts for Gas Tungsten ArcWeldingA 5.4 Corrosion-Resisting Chromium and Chromium-Nickel Steel Covered Welding ElectrodesA 5.9 Corrosion-Resisting Chromium and Chromium-Nickel Steel Welding Rods and Bare ElectrodesA 5.11 Nickel and Nickel-Allo

10、y Covered Welding Elec-trodesA 5.14 Nickel and Nickel-Alloy Bare Welding Rods andElectrodes2.4 Other Standard:SAE J1086 Practice for Numbering Metals and Alloys(UNS)63. Ordering Information3.1 Orders for material to this specification should includethe following, as required, to describe the desired

11、 materialadequately:3.1.1 Quantity (feet, centimetres, or number of lengths),3.1.2 Name of material (straight seam or spiral seamelectric-fusion-welded austenitic steel pipe),3.1.3 Grade (Table 1),3.1.4 Size (outside diameter and schedule number, or wallthickness).3.1.5 Length (specific or random) (

12、Section 11),1This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel, and Related Alloys and is the direct responsibility of SubcommitteeA01.10 on Stainless and Alloy Steel Tubular Products.Current edition approved Sept. 1, 2005. Published October 2005. Originally

13、approved in 1957 . Last previous edition approved in 2001 as A 409/A 409M 01.2For ASME Boiler and Pressure Vessel Code applications see related Specifi-cation SA-409 in Section II of that Code.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at se

14、rviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4.Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990.5Available from American Weld

15、ing Society (AWS), 550 NW LeJeune Rd.,Miami, FL 33126.6Available from Society of Automotive Engineers (SAE), 400 CommonwealthDr., Warrendale, PA 15096-0001.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.1.6 End finish (Section on

16、Ends of Specification A 999/A 999M),3.1.7 Optional requirements (5.2.1-5.2.3 removal of weldbead; 5.3.2, special heat treatment; 15.2, nondestructive test;10.1.1, outside diameter tolerance; 11.2, length circumferen-tially welded; 12.3, repair by welding and heat treatmentsubsequent to repair weldin

17、g; 12.4, sand blasted or pickled;17.1 Certification; Supplementary Requirements S1 to S6).3.1.8 Specification designation, and3.1.9 Special requirements.4. General Requirements4.1 Material furnished to this specification shall conform tothe applicable requirements of the current edition of Specifi-c

18、ation A 999/A 999M, unless otherwise provided herein.5. Materials and Manufacture5.1 If a specific type of melting is required by the purchaserit shall be stated on the order.5.2 Welding:5.2.1 The welds shall be made by the manual or automaticelectric-welding process. For manual welding, the operato

19、r andprocedure shall be qualified in accordance with the ASMEBoiler and Pressure Vessel Code, Section IX. Unless otherwisespecified on the purchase order, the pipe may be welded withor without filler metal when the automatic electric-weldingprocess is used.5.2.2 The weld surface on either side of th

20、e weld may beflush with the base plate or may have a reasonably uniformcrown, not to exceed116 in. 2 mm. Any weld reinforcementmay be removed at the manufacturers option or by agreementbetween the manufacturer and purchaser. The contour of thereinforcement should be reasonably smooth and free fromir

21、regularities. The weld metal shall be fused uniformly into theplate surface. No concavity of contour is permitted unless theresulting thickness of weld metal is equal to or greater than theminimum thickness of the adjacent base metal.5.2.3 Weld defects, as determined by specified inspectionrequireme

22、nts, shall be repaired by removal to sound metal andrewelding.5.3 Heat Treatment:5.3.1 Except as provided in 5.3.2, all pipe shall be furnishedin the heat-treated condition. The heat-treatment procedureshall consist of heating the material to a minimum temperatureof 1900F 1040C, except for S31254 an

23、d S30815 whichshall be heat treated to 2100F 1150C and 1920F 1050Crespectively, S24565 which shall be heat treated in the range2050F 1120C to 2140F 1170C, and N08367, whichshall be heated to a minimum temperature of 2025F 1107C,all materials to be followed by quenching in water or rapidlycooling by

24、other means.5.3.2 The purchase order shall specify one of the followingconditions if the heat-treated condition specified in 5.3.1 is notdesired by the purchaser:TABLE 1 Chemical RequirementsUNSDesigna-tionsAComposition, %Car-bon,maxMan-ganese,maxPhos-phorus,maxSulfur,maxSili-conNickel Chromium Moly

25、b-denumTita-niumColum-biumCerium Other ElementsTP304 S30400 0.08 2.00 0.045 0.030 1.00 max 8.011.0 18.020.0 . . . . . . . . . . . . . . .TP304L S30403 0.035 2.00 0.045 0.030 1.00 max 8.012.0 18.020.0 . . . . . . . . . . . . . . .TP309Cb S30940 0.08 2.00 0.045 0.030 1.00 max 12.016.0 22.024.0 . . . .

26、 . . . . . Cb 10 3 C min,1.10 maxTP309S S30908 0.08 2.00 0.045 0.030 1.00 max 12.015.0 22.024.0 . . . . . . . . .TP310Cb S31040 0.08 2.00 0.045 0.030 1.00 max 19.022.0 24.026.0 . . . . . . . . . Cb 10 3 C min,1.10 maxTP310S S31008 0.08 2.00 0.045 0.030 1.00 max 19.022.0 24.026.0 . . . . . . . . .TP3

27、16 S31600 0.08 2.00 0.045 0.030 1.00 max 10.014.0 16.018.0 2.003.00 . . . . . . . . .TP316L S31603 0.035 2.00 0.045 0.030 1.00 max 10.014.0 16.018.0 2.003.00 . . . . . . . . . . . .TP317 S31700 0.08 2.00 0.045 0.030 1.00 max 11.015.0 18.020.0 3.04.0 . . . . . . . . . .TP321 S32100 0.08 2.00 0.045 0.

28、030 1.00 max 9.0012.0 17.020.0 . . .B. . .TP347 S34700 0.08 2.00 0.045 0.030 1.00 max 9.0012.0 17.019.0 . . . . . .C. .TP348 S34800 0.08 2.00 0.045 0.030 1.00 max 9.0012.0 17.019.0 . . . . . .D. . . . S31254 0.020 1.00 0.030 0.010 0.80 max 17.518.5 19.519.5 6.06.5 . . . . . . . . . Cu 0.501.00N 0.18

29、0.22. . . S30815 0.050.10 0.80 0.040 0.030 1.402.00 10.012.0 20.022.0 . . . . . . . . . 0.030.08 N 0.140.20. . . S31725 0.030 2.00 0.045 0.030 1.00 max 13.517.5 18.020.0 4.05.0 . . . . . . . . . N 0.020 max. . . S31726 0.030 2.00 0.045 0.030 1.00 max 14.517.5 17.020.0 4.05.0 . . . . . . . . . N 0.10

30、0.20. . . S34565 0.030 5.07.0 0.030 0.010 1.00 max 16.018.0 23.025.0 4.05.0 . . . 0.10max. . . N 0.400.60. . . N08367 0.030 2.00 0.040 0.030 1.00 max 23.525.5 20.022.0 6.07.0 . . . . . . . . . Cu 0.75 maxNi 0.180.25. . . S20400 0.030 7.09.0 0.45 0.030 1.00 max 1.503.00 15.017.0 . . . . . . . . . . .

31、 . N 0.150.30ANew designation established in accordance with ASTM E 527 and SAE J1086.BThe titanium content shall be not less than 5 times the carbon content and not more than 0.70 %.CThe columbium plus tantalum content shall be not less than 10 times the carbon content and not more than 1.10 %.DThe

32、 columbium plus tantalum content shall be not less than 10 times the carbon content and not more than 1.10 %. The tantalum content shall be 0.10 % maximum,CO 0.20 % maximum.A 409/A 409M 01 (2005)25.3.2.1 A final heat-treatment temperature under 1900F1040C. Each pipe supplied under this requirement s

33、hall bestenciled with the final heat-treatment temperature in degreesFahrenheit or degrees Celsius after the suffix “HT”. Controlledstructural or special service characteristics may be specified asa guide for the most suitable heat treatment.5.3.2.2 No final heat treatment of pipe fabricated of plat

34、e,that has been solution heat treated at temperatures required bythis specification. Each pipe supplied under this requirementshall be stenciled with the suffix “HT-O”.5.3.2.3 No final heat treatment of pipe fabricated of plate,that has not been solution heat treated. Each pipe suppliedunder this re

35、quirement shall be stenciled with the suffix“HT-SO”.5.4 A solution annealing temperature above 1950F1065C may impair the resistance to intergranular corrosionafter subsequent exposure to sensitizing conditions in TP321,TP347, and TP348. When specified by the purchaser, a lowertemperature stabilizati

36、on or re-solution anneal shall be usedsubsequent to the initial high temperature solution anneal (seeSupplementary Requirement S5).6. Chemical Composition6.1 The steel shall conform to the chemical composition inTable 1.6.2 When specified on the purchase order, a product analy-sis shall be supplied

37、from one tube or coil of steel per heat. Theproduct analysis tolerance of Specification A 480/A 480Mshall apply.6.3 Unless otherwise specified in the purchase order, thechemical composition of the welding filler metal shall conformto the requirements of the applicable AWS specification for thecorres

38、ponding grade shown in Table 2. Grades with no fillermetal classification indicated shall be welded with filler metalsproducing deposited weld metal having a composition inaccordance with the chemical composition specified in Table 1.The method of analysis for nitrogen and cerium shall be amatter of

39、 agreement between the purchaser and manufacturer.The purchaser may choose a higher-alloy filler metal whenneeded for corrosion resistance.7. Tensile Requirements7.1 The tensile properties of the plate or sheet used inmaking the pipe shall conform to the requirements prescribedin Table 3. Certified

40、mill test reports shall be submitted to thepipe manufacturer.7.2 Atransverse tension test taken across the welded joint ofthe finished pipe shall meet the same minimum tensile strengthrequirements as the sheet or plate. The weld section on thetension specimen shall be in the same condition as the fi

41、nishedpipe (with or without bead as specified).8. Mechanical Tests Required8.1 Tension TestOne transverse tension test of the weldshall be made on each lot (Note 2) of finished pipe.NOTE 2The term “lot” applies to each 200 ft 60 m or less of pipe ofthe same NPS and wall thickness (or schedule number

42、) which is producedfrom the same heat of steel and subjected to the same finishing treatmentin a continuous furnace. When final heat treatment is in a batch-typefurnace, the lot shall include only that pipe which is heat treated in thesame furnace charge. When no heat treatment is performed followin

43、g finalforming operations, the lot shall include each 200 ft 60 m or less of pipeTABLE 2 Filler Metal SpecificationsGradeUNSDesignationFiller Metal Classification and UNS DesignationAfor ApplicableBAWS SpecificationA5.4 A5.9 A5.11 A5.14 A5.22 A5.30Class. UNS Class. UNS Class. UNS Class. UNS Class. U

44、NS Class. UNSTP304 S30400 E308 W30810 ER308S30880W30840. . . . . . . . . . . . E308T W30831 IN308 S30880TP304L S30403 E308L W30813 ER308LS30883W30843. . . . . . . . . . . . E308T W30835 IN308L S30883TP309Cb S30940 E309Cb W30917 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TP310Cb S3104

45、0 E310Cb W31017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TP316 S31600 E316 W31610 ER316S31680W31640. . . . . . . . . . . . E316T W31631 IN316 S31680TP316L S31603 E316L W31603 ER316LS31683W31643. . . . . . . . . . . . E316LT W31635 IN316L S31683TP317 S31700 E317 W31700 ER317S31783W3

46、1743. . . . . . . . . . . . E317T W31731 IN317 S31780TP321 S32100 E347 W34710HER321ER347S32180W32140S34780W34740. . . . . . . . . . . . E347T W34733 IN348 S34780TP347 S34700 E347 W34710 ER347S34780W34740. . . . . . . . . . . . E347T W34733 IN348 S34780TP348 S34800 E347 W34710 ER347S34780W34740. . .

47、. . . . . . . . . E347T W34733 IN348 S34780. . . S31254 . . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 NO6625 . . . . . . . . . . . . . . S31725 . . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 NO6625 . . . . . . . . . . . . . . S31726 . . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 NO66

48、25 . . . . . . . . . . . . . . S24565 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N08367 . . . . . . . . . . . . ENiCrMo-3 W86112 ErNiCrMo-3 N06625 . . . . . . . . . . . . . . S20400 E209 W32210 ER209 W32240 . . . . . . . . . . . . . . . . . . . . . . . .ANew designat

49、ion established in accordance with Practice E 527 and SAE J1086, Practice for Numbering Metals and Alloys (UNS).BChoice of American Welding Society specification depends on the welding process used.A 409/A 409M 01 (2005)3of the same NPS and wall thickness (or schedule number) which isproduced from the same heat of steel.8.2 Transverse Guided-Bend Weld TestOne test (twospecimens) of the weld shall be made on each lot (Note 2)offinished pipe.8.3 Pressure or Nondestructive Elect