ARMY MIL-DTL-50523 A-2011 CHARGE DEMOLITION - M112 PARTS FOR LOADING ASSEMBLING AND PACKING.pdf

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1、 MIL-DTL-50523A 2 August 2011 SUPERSEDING MIL-C-50523(AR) 8 May 1970 DETAIL SPECIFICATION CHARGE, DEMOLITION - M112 PARTS FOR LOADING, ASSEMBLING AND PACKING This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification co

2、vers the parts for one type of demolition charge designated as charge, demolition - M112 parts for loading, assembling and packing. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documen

3、ts in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all requirements documents cited in sections 3 and 4 of this specification,

4、whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in t

5、he solicitation or contract. Comments, suggestions, or questions on this document should be addressed to: Commander, US Army ARDEC, Attn: RDAR-QES-E, Picatinny Arsenal, New Jersey 07806-5000 or emailed to ardecstdznconus.army.mil. Since contact information can change, you may want to verify the curr

6、ency of this address information using the ASSIST Online database at https:/assist.daps.dla.mil. AMSC N/A FSC 1375 DISTRIBUTION STATEMENT A. Approved for public release, distribution is unlimited. INCH-POUND Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IH

7、S-,-,-MIL-DTL-50523A 2 DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-117 - Bags, Heat Sealable DEPARTMENT OF DEFENSE STANDARDS MIL-STD-1168 - Ammunition Lot Numbering and Ammunition Data Card MIL-STD-1916 - DOD Preferred Method for Acceptance of Product MIL-STD-2073-1 - Standard Practice for Military

8、 Packaging (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch or from the Standardization Documents Order Desk, 700 Robbins Avenue, Bldg. 4D, Philadelphia, PA 19111-5094) 2.2.2 Other Government documents, drawings and publications. The following other Governmen

9、t documents, drawings and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation. US ARMY ARMAMENT RESEARCH, DEVELOPMENT, AND ENGINEERING CENTER (ARDEC) DRAWINGS 8876127 - Box, Wirebound,

10、 Packing, Ammunition for Charge, Demolition, M112 9204248 - Charge, Demolition, M112 (Copies of these drawings are available online at pica.drawing.requestconus.army.mil or from US Army ARDEC, ATTN: RDAR-EIS-PE, Picatinny Arsenal, NJ 07806-5000). 2.3 Non-Government publications. The following docume

11、nts form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. ASTM INTERNATIONAL ASTM A36/A36M - Standard Specification for Carbon Structural Steel (Copies of the above document can be obtai

12、ned from the ASTM headquarters, 100 Barr Harbor Drive, West Conshohocken, PA 19428 or online at www.astm.org.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this doc

13、ument takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-50523A 3 3. REQUIREMENTS 3.1 Required inspect

14、ions. 3.1.1 First article. When specified (see 6.2), a sample shall be subjected to first article inspection in accordance with 4.3. 3.1.2 Conformance. A sample shall be subject to conformance inspection in accordance with 4.4. 3.2 M112 demolition charge, components and assemblies. 3.2.1 Demolition

15、charge. The demolition charge shall conform to drawing 9204248. 3.2.1.1 Physical properties. Each individual charge will have a force resistance to the penetrameter of not less than 2.0 pounds and not greater than 8.0 pounds when tested. 3.2.1.2 Specific gravity. The specific gravity of the charge s

16、hall be not less than 1.50. 3.2.1.3 Energy output. The demolition charge shall cut a 1.0 inch thick steel witness plate, ASTM A36 grade 1018, completely into two separate sections. 3.2.1.4 Ability to cut and mold the charge. The charge shall not break, crumble, or otherwise lose its shape when cut o

17、r handled. 3.2.2 Wirebound box. The wirebound box shall conform to drawing 8876127. 3.2.2.1 Heat seal of barrier bag. The barrier bag heat seal shall exhibit no separation for the duration of 5 minutes. 3.3 Ammunition lot number. Ammunition lot numbers shall be assigned in accordance with MIL-STD-11

18、68. 3.4 Workmanship. Parts and assemblies shall be free of cracks, tears, voids, burrs, chips, dirt, grease, rust corrosion of packaging and metal clip-tie, and other foreign material that may adversely affect appearance or be injurious to personnel handling the item. The demolition charges shall be

19、 clean and free of holes with the exception of those due to force gage physical property testing of the penetrameter when performed in accordance with 4.5.1. The cleaning method used shall not be injurious to any part or assembly nor shall the cleaning agent contaminate them. All required markings s

20、hall be neat, separated and sharply defined. All packing materials must be dry at time of packing. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-50523A 4 4. VERIFICATION TABLE I. Requirement/verification cross reference. 4.1 Classification

21、of inspections. The inspection requirements specified herein are classified as follows: a. Physical configuration audit (see paragraph 4.2) b. First article (see paragraph 4.3) c. Conformance (see paragraph 4.4) 4.2 Physical configuration audit (PCA). When specified, a sample shall be submitted to P

22、hysical Configuration Audit (PCA). 4.2.1 PCA quantity. The PCA shall consist of 100% verification of all requirements of drawings 13021902 and all of their components, assemblies, subassemblies, materials and components. Not less than five (5) samples of each component, etc. for all requirements sha

23、ll be verified. 4.2.2 PCA rejection. If any item of the sample fails to comply with the PCA requirements, the sample shall be rejected. Method of verification Classes of verification 1 Analysis 2 Demonstration 3 Examination 4 Test A First article B Conformance Section 3 Requirement Description Verif

24、ication Methods Verification Class Section 4 Verification 1 2 3 4 A B 3.1.1 First article X X X X 4.3 3.1.2 Conformance inspection X X X X 4.4 3.2.1 Demolition charge X X X X 4.4.2.1- 4.4.2.4 3.2.1.1 Physical properties X X X 4.5.1 3.2.1.2 Specific gravity X X X 4.5.2 3.2.1.3 Energy output X X X 4.5

25、.3 3.2.1.4 Ability to cut and mold charge X X X 4.5.1, 4.5.3 3.2.2 Wirebound box X X X X 4.4.2.2 - 4.4.2.4 3.2.2.1 Heat seal of barrier bag X X X 4.5.4 3.3 Ammunition lot number X X X 4.5.5 3.4 Workmanship X X X 4.4.2.1- 4.4.2.4 Provided by IHSNot for ResaleNo reproduction or networking permitted wi

26、thout license from IHS-,-,-MIL-DTL-50523A 5 4.3 First article. A sample shall be subjected to first article verification in accordance with Table II. 4.3.1 First article quantity. First article inspection shall be performed on the quantities listed in Table II. 4.3.2 First article rejection. If any

27、item of the sample fails to comply with the first article requirements, the sample shall be rejected. TABLE II. First article inspection. Examination or Test No. of Sample Units Requirement Paragraph Inspection Method Reference Examination for defects 29 3.2.1, 3.2.2 4.4.2 Physical properties 29 3.2

28、.1.1 4.5.1 Specific gravity test 10 3.2.1.2 4.5.2 Energy output test 5 3.2.1.3 4.5.3 4.4 Conformance inspection. 4.4.1 Lot formation. Lot formation shall be in accordance with the lot formation requirements of MIL-STD-1916, paragraph “Acceptance by tables.” In addition, each inspection lot of charge

29、s shall contain: a. Composition C-4 of not greater than one lot interfix number from one manufacturer. b. Not greater than 50,000 M112 charges of one lot interfix number from one manufacturer. c. Charges from not more than three consecutive weeks production. d. Re-extrusion of up to ten percent of t

30、he M112 charges in a lot is a rework action that can be performed until Lot Acceptance Testing (LAT). Re-extrusion of more than ten percent of the M112 charges in a lot or re-extrusion after LAT shall require approval. 4.4.2 Classification of characteristics. a. Sampling requirements. Inspection sam

31、pling requirements for critical, major and minor characteristics are defined in MIL-STD-1916. The acceptance criteria for sampling inspection shall be in accordance with the levels provided in the conformance examination/test Provided by IHSNot for ResaleNo reproduction or networking permitted witho

32、ut license from IHS-,-,-MIL-DTL-50523A 6 paragraph and MIL-STD-1916. Unless specified otherwise, Verification Level IV shall be used for all characteristics defined as majors and Verification Level II for all minor characteristics. b. Conformance inspection. Conformance inspection shall be performed

33、 in accordance with paragraphs 4.4.2.1 thru 4.4.2.4. For all conformance inspections the same sample specimen may be used for non-destructive examinations or tests. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-50523A 7 4.4.2.1 M112 demolit

34、ion charge. Drawing Number 9204248 Classification Examination or Test Conformance Criteria Requirement Paragraph Next Higher Assembly Inspection Method Reference Critical Major 101 102 103 104 105 106 107 108 109 110 111 112 113 Minor 201 202 203 204 None defined Weight Length Width Thickness Physic

35、al Properties Specific Gravity Energy Output Test Charge container missing, punctured, torn or otherwise damaged exposing explosive Width of heat seal Pressure sensitive tape missing, improperly applied, or incorrect length Marking (other than warning marking) missing, incorrect or unidentifiable Se

36、aling clip missing or insecure Warning marking missing, illegible or incorrect Charge improperly assembled into container Wax paper not removed (when applicable) Ammunition lot numbering Evidence of poor workmanship VL-IV VL-IV VL-IV VL-IV 1/ 2/ 3/ VL-IV VL-IV VL-IV VL-IV VL-IV 100%(b)VL-II VL-II VL

37、-II VL-II 3.2.1 3.2.1 3.2.1 3.2.1 3.2.2 3.2.3 3.2.4 3.2.1 3.2.1 3.2.1 3.2.1 3.2.1 3.2.1 3.2.1 3.2.1 3.3 3.4 Balance Gage Gage Gage 4.5.1 4.5.2 4.5.3 Visual Gage Visual and Gage Visual Visual and Tactile Visual Visual Visual 4.5.5 Visual Notes: 1/ Table III, MIL-STD-1916, VL IV. Reduced inspection le

38、vel not authorized. 2/ Total of 10 sample units. 3/ Total of 5 sample units. (b) 200% shall be required for manual visual inspections. 100% is acceptable only if inspection is being performed with an automated vision system. Provided by IHSNot for ResaleNo reproduction or networking permitted withou

39、t license from IHS-,-,-MIL-DTL-50523A 8 4.4.2.2 Wirebound packing box prior to sealing barrier bag. Drawing Number 8876127 Classification Examination or Test Conformance Criteria Requirement Paragraph Next Higher Assembly Inspection Method Reference None Defined Box improperly assembled Incorrect nu

40、mber of demolition charges Barrier bag punctured Filler packing material missing Charges incorrectly packed Evidence of poor workmanship Critical Major 101 VL-IV 3.2.2 Visual 102 VL-IV 3.2.2 Visual 103 VL-IV 3.2.2 Visual Minor 201 VL-II 3.2.2 Visual 202 VL-II 3.2.2 Visual 203 VL-II 3.4 Visual 4.4.2.

41、3 Wirebound packing box prior to sealing. Drawing Number 8876127 Classification Examination or Test Conformance Criteria Requirement Paragraph Next Higher Assembly Inspection Method Reference Critical None Defined Barrier bag improperly sealed Heat seal test of barrier bag Packing material missing E

42、vidence of poor workmanship Major 101 VL-IV 3.2.2 Visual 102 1/ 3.2.2.1 4.5.4 Minor 201 VL-II 3.2.2 Visual 202 VL-II 3.4 Visual Notes: 1/ Total of 5 sample units. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-50523A 9 4.4.2.4 Wirebound pack

43、ing box sealed. Drawing Number 8876127 Classification Examination or Test Conformance Criteria Requirement Paragraph Next Higher Assembly Inspection Method Reference Critical None defined Loops improperly closed Wire broken Box damaged Contents loose Markings misleading or unidentifiable Box seal mi

44、ssing, unsealed, or improperly positioned Evidence of poor workmanship Major 101 VL-IV 3.2.2 Visual 102 VL-IV 3.2.2 Visual 103 VL-IV 3.2.2 Visual Minor 201 VL-II 3.2.2 Visual 202 VL-II 3.2.2 Visual 203 VL-II 3.2.2 Visual 204 VL-II 3.4 Visual Provided by IHSNot for ResaleNo reproduction or networking

45、 permitted without license from IHS-,-,-MIL-DTL-50523A 10 4.5 Testing. 4.5.1 Physical properties. (see 6.6) This test measures the force required for a cone point to penetrate the M112 demolition charge for a specified distance. The samples shall be selected after the charges have been packaged in c

46、harge containers. Any charge that breaks or physically separates during the sample preparation will not be replaced. The breakage or separation shall be a nonconforming unit and result in lot rejection. External temperature of the charges at time of test shall be 73 +/- 3 degrees F (22.8 +/- 1.7 deg

47、rees C). Samples shall be temperature conditioned for a minimum of 24 hours prior to removing from the charge container. Each sample demolition charge shall be removed from its charge container and two penetrameter readings shall be taken on each M112 charge at approximately one inch from each end of the sample charge. The maximum of the two penetrameter readings shall be recorded unless one reading is less than 2.0 pounds or more than 8.0 pounds. If one reading is below 2.0 or greater than 8.0, that reading w