ASTM B22B22M-17 Standard Specification for Bronze Castings for Bridges and Turntables.pdf

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1、Designation: B22/B22M 17Standard Specification forBronze Castings for Bridges and Turntables1This standard is issued under the fixed designation B22/B22M; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A

2、 number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope*1.1 This specification establishes requirements for

3、 bronzecastings for turntables, movable bridges and bridge parts, andbronze castings suitable for use in bridges and other structuresfor fixed and expansion bearings in which motion is slow andintermittent. The following Copper Alloys are specified: UNSNo. C86300, C90500, C91100, C91300, and C93700.

4、NOTE 1Historically, the alloys in this specification have been used inthe applications listed in Appendix X1. Actual practice may vary.21.2 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. Within the text, SIunits are shown in brackets. The values st

5、ated in each systemmay not be exact equivalents; therefore, each system shall beused independently of the other. Combining values from thetwo systems may result in non-conformance with the standard.1.3 The following safety hazard caveat pertains only to thetest method(s) described in this specificat

6、ion:1.3.1 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.1.4 This

7、international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (T

8、BT) Committee.2. Referenced Documents2.1 The following documents in the current issue of theBook of Standards form a part of this specification to the extentreferenced herein:2.2 ASTM Standards:3B824 Specification for General Requirements for CopperAlloy CastingsB846 Terminology for Copper and Coppe

9、r AlloysE8/E8M Test Methods for Tension Testing of Metallic Ma-terialsE9 Test Methods of Compression Testing of Metallic Mate-rials at Room TemperatureE10 Test Method for Brinell Hardness of Metallic MaterialsE527 Practice for Numbering Metals and Alloys in theUnified Numbering System (UNS)3. Genera

10、l Requirements3.1 The following sections of Specification B824 form apart of this specification. In the event of a conflict between thisspecification and Specification B824, the requirements of thisspecification shall take precedence.3.1.1 Terminology,3.1.2 Other Requirements,3.1.3 Dimensions, Mass,

11、 and Permissible Variations,3.1.4 Workmanship, Finish, and Appearance,3.1.5 Sampling,3.1.6 Number of Tests and Retests,3.1.7 Specimen Preparation,3.1.8 Test Methods,3.1.9 Significance of Numerical Limits,3.1.10 Inspection,3.1.11 Rejection and Rehearing,3.1.12 Certification,3.1.13 Test Report,3.1.14

12、Product Marking,3.1.15 Packaging and Package Marking,3.1.16 Keywords, and1This specification is under the jurisdiction ofASTM Committee B05 on Copperand Copper Alloys and is the direct responsibility of Subcommittee B05.05 onCastings and Ingots for Remelting.Current edition approved April 1, 2017. P

13、ublished May 2017. Originallyapproved in 1936. Last previous edition approved in 2015 as B0022/B22M- 15.DOI: 10.1520/B0022_B0022M-17.This specification was prepared in cooperation with representatives of theAmerican Association of State Highway Officials and the American RailwayEngineering Associati

14、on.2The UNS system for copper and copper alloys (see Practice E527) is a simpleexpansion of the former standard designation system accomplished by the additionof a prefix “C” and a suffix “00.” The suffix can be used to accommodatecomposition variations of the base alloy.3For referenced ASTM standar

15、ds, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.*A Summary of Changes section appears at the end of this standardCopyright ASTM Internati

16、onal, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guid

17、es and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.13.1.17 Supplementary Requirements.4. Terminology4.1 For definitions of terms related to copper and copperalloys, refer to Terminology B846.5. Ordering Information5.1 Include the following speci

18、fied choices when placingorders for products covered under this specification, as appli-cable:5.1.1 ASTM designation and year of issue (for example,B22/B22M-14),5.1.2 Number of castings or total weight, for each size andform,5.1.3 Copper Alloy UNS No. designation (see Table 1),5.1.4 Temper,5.1.5 Pat

19、tern or drawing number and condition (as-cast,machined, and so forth).5.1.6 When material is purchased for agencies of the U.S.government, the Supplementary Requirements in SpecificationB824 may be specified.5.2 The following options are available but may not beincluded unless specified at the time

20、of placing of the orderwhen required:5.2.1 Soundness requirements (Specification B824),5.2.2 Certification (Specification B824),5.2.3 Test Report (Specification B824),5.2.4 Inspection (Specification B824),5.2.5 Product marking (Specification B824), and5.2.6 Heat identification or traceability detail

21、s.6. Materials and Manufacture6.1 Material(s):6.1.1 The material of manufacture shall be a casting ofCopper Alloy UNS No.(s) C86300, C90500, C91100, C91300,or C93700 of such purity and soundness as to be suitable forprocessing in to the products prescribed herein.6.1.2 When specified in the contract

22、 or purchase order, thatheat identification or traceability is required, the purchasershall specify the details desired.6.2 Manufacture:6.2.1 The product shall be manufactured by such castingmethods to produce a uniform finished product.7. Chemical Composition7.1 The material shall conform to the ch

23、emical compositionrequirements in Table 1 for the copper alloy UNS No.designation specified in the ordering information.7.2 These composition limits do not preclude the presenceof other elements. By agreement between the manufacturer andpurchaser, limits may be established and analysis required foru

24、nnamed elements.7.3 For UNS No. C86300 copper or zinc may be taken asthe difference between the sum of the results of all otherelements determined and 100 %.7.4 For UNS No. C90500, C91100, C91300, and C93700copper may be taken as the difference between the sum of theresults of all elements determine

25、d and 100 %.7.5 When all named elements in Table 1 are determined, thesum of the results shall be as shown in Table 2.8. Temper8.1 The standard tempers for products described in thisspecification are given in Table 3A, Table 3B, and Table 3C.8.1.1 As Sand Cast M01.8.1.2 As Centrifugal Cast M02.8.1.3

26、 As Continuous Cast M07.9. Mechanical Property Requirements9.1 Tensile Strength Requirement:9.1.1 For Copper Alloy UNS Nos. C86300, C90500, andC93700 furnished under this specification shall conform to thetensile strength requirements, yield strength at 0.5 % extensionrequirements, and elongation pe

27、rcent in a gage length of 2 in.50 mm requirements in Table 3, when tested in accordancewith Test Methods E8/E8M.TABLE 1 Chemical RequirementsCopperAlloyUNS No.Composition, % max, except as indicatedCopper Tin Lead Zinc IronNickelIncludingCobaltAluminum Manganese Antimony Sulfur Phosphorus SiliconC86

28、300 60.066.0 0.20 0.20 22.028.0 2.04.0 1.0A5.07.5 2.55.0 . . . .C90500 86.089.0 9.011.0 0.30 1.03.0 0.20 1.0A0.005 . 0.20 0.05 0.05B0.005C91100 82.085.0 15.017.0 0.25 0.25 0.25 0.50A0.005 . 0.20 0.05 1.0B0.005C91300 79.082.0 18.020.0 0.25 0.25 0.25 0.50A0.005 . 0.20 0.05 1.0B0.005C93700 78.082.0 9.0

29、11.0 8.011.0 0.8 0.7C0.50A0.005 . 0.50 0.08 0.10B0.005AIn determining copper minimum, copper may be calculated as copper plus nickel.BFor continuous castings, phosphorus shall be 1.5 % max.CIron shall be 0.35 % max. when used for steel-backed.TABLE 2 Sum of All Named Elements AnalyzedCopper Alloy UN

30、S No.Copper Plus NamedElements, % minC86300 99.0C90500 99.7C91100 99.4C91300 99.4C93700 99.0B22/B22M 1729.1.2 Acceptance or rejection based upon mechanical prop-erties shall depend on tensile strength, yield strength at 0.5 %extension, and an elongation percent in a gage length of 2 in.50 mm.9.2 Com

31、pression Deformation Requirement:9.2.1 For Copper Alloy UNS Nos. C86300, C91100, andC91300 furnished under this specification shall conform to thecompression deformation requirements in Table 3A, Table 3B,and Table 3C. The deformation limit in compression shall bedetermined as the load which produce

32、s a permanent set of0.001 in. 0.025 mm in the compression test specimen de-scribed in 12.2.2.9.2.2 Acceptance or rejection based upon mechanical prop-erties shall depend on the compression deformation.9.3 Brinell Hardness Requirement:9.3.1 For Copper Alloy UNS No. C86300 furnished underthis specific

33、ation shall conform to the Brinell hardness require-ment prescribed in Table 3, when tested in accordance withTest Method E10 on the finished casting.10. Sampling10.1 Refer to sampling section in Specification B824.10.2 For Copper Alloy UNS No. C86300 castings, onetensile sample, one compression tes

34、t sample, and two hardnesstests samples shall be made for each four castings from thesame lot and the same pattern.10.3 For Copper Alloy UNS No. C91100 and C91300 onecompression sample shall be made from each lot and the samepattern.10.4 For Copper Alloy UNS Nos. C90500 and C93700 onetensile sample

35、shall be made from each lot and the samepattern.10.5 For castings of any grade weighing over 100 lb 45 kgfinished, the specified tests shall be made for each casting.11. Number of Tests and Retests11.1 Tests:11.1.1 Chemical AnalysisRefer to the Number of Testsand Retests in Specification B824.11.2 O

36、ther Tests:11.2.1 For Copper Alloy UNS No. C86300 castings, onetensile strength test, one yield strength test, one compressiontest, and two hardness tests shall be performed for each fourcastings from the same lot and the same pattern.11.2.2 For Copper Alloy UNS Nos. C91100 and C91300one compression

37、 test shall be performed from each lot and thesame pattern.11.2.3 For Copper Alloy UNS No. C90500 and C93700 onetensile strength test, one yield strength test, shall be performedfrom each lot and the same pattern.11.3 Retests:11.3.1 Refer to the Number of Tests and Retests in Speci-fication B824.12.

38、 Test Methods12.1 Chemical Composition:12.1.1 Refer to the Test Methods in Specification B824.TABLE 3 A Mechanical Requirements (As Sand Cast)TemperCopper AlloyUNS No.Tensile Strength, min.Yield Strength, at 0.5 % ExtensionUnder Load, minElongation in2 in. 50 mm, %Brinell Hardness,minCompression Def

39、ormationLimit, minksiAMPaBksiAMPaBksiAMPaBM01 C86300 110 760 60 415 12 223 (3000 kg) 55 380M01 C90500 40 275 18 125 20 . . .M01 C91100 . . . . . 135 18 125M01 C91300 . . . . . 170 24 165M01 C93700 30 205 12 85 15 . . .TABLE 3 B Mechanical Requirements (As Centrifugal Cast)TemperCopper AlloyUNS No.Te

40、nsile Strength, min.Yield Strength, at 0.5 % ExtensionUnder Load, minElongation in2 in. 50 mm, %Brinell Hardness,minCompression DeformationLimit, minksiAMPaBksiAMPaBksiAMPaBM02 C86300 110 760 60 415 12 223 (3000 kg) 55 380M02 C90500 40 275 18 125 20 . . .M02 C91100 . . . . . . 18 125M02 C91300 . . .

41、 . . . 24 165M02 C93700 30 205 12 85 15 . . .TABLE 3 C Mechanical Requirements (As Continuous Cast)TemperCopper AlloyUNS No.Tensile Strength, min.Yield Strength, at 0.5 % ExtensionUnder Load, minElongation in2 in. 50 mm, %Brinell Hardness,minCompression DeformationLimit, minksiAMPaBksiAMPaBksiAMPaBM

42、07 C86300 110 760 62 425 14 223 (3000 kg) 55 380M07 C90500 44 305 25 170 10 . . .M07 C91100 . . . . . . 18 125M07 C91300 . . . . . . 24 165M07 C93700 35 240 20 140 6 . . .A1 ksi = 1000 psi.BMPa (Mega Pascal) See Appendix X1.B22/B22M 17312.2 Mechanical Tests:12.2.1 The tensile strength requirements,

43、yield strength at0.5 % extension requirements, and elongation percent in a gagelength of 2 in. 50 mm requirements are to be tested inaccordance with Test Methods E8/E8M.12.2.2 The compression deformation requirements are to betested in accordance with Test Methods E9.12.2.3 The Brinell hardness test

44、ing of Copper Alloy UNSNo. C86300 castings shall be performed in accordance withTest Method E10 with the exception that the load shall be3000 kg and shall be applied for 30 s to a finished planesurface.13. Casting Repair13.1 The castings shall not be repaired without approval ofthe purchaser.14. Key

45、words14.1 bridge plates; bronze castings; copper-alloy castings;copper-base alloy castings; expansion bearings; UNS No.C86300; UNS No. C90500; UNS No. C91100; UNS No.C91300; UNS No. C93700APPENDIXES(Nonmandatory Information)X1. APPLICATIONS FOR ALLOYS IN THIS STANDARDX1.1 The alloys in this specific

46、ation have historically beenused in the following applications. This information is pro-vided for “information only” and should not be considered asrecommendations.X1.1.1 Copper Alloy UNS No. C91300 (Formerly AlloyA)For contact with hardened steel disks at low speeds underpressures not over 3 ksi 20

47、 MPa, for example, disk-bearingmetals used in center-bearing swing bridges.X1.1.2 Copper Alloy UNS No. C91100 (Formerly AlloyB)For contact with hardened steel disks at low speeds underpressures not over 2.5 ksi 17 MPa, for example, disk-bearingmetals used in turntable and center-bearing swing bridge

48、s; forcontact with steel (tensile strength 60 ksi 415 MPa, min) atlow speeds under pressures not over 1.5 ksi 10 MPa, forexample, trunnions of movable bridges; and for bearing andexpansion plates under pressures not to exceed 2.5 ksi.X1.1.3 Copper Alloy UNS No. C90500 (Formerly AlloyD)For gears, wor

49、m wheels, nuts, and similar parts that aresubjected to other than compressive stresses.X1.1.4 Copper Alloy UNS No. C86300 (Formerly AlloyE)For bushings for bridge pins and similar applications inwhich angular movement is slight and compressive stressesmay attain 8 ksi 55 MPa.X1.1.5 Copper Alloy UNS No. C93700 (Formerly AlloyC)For or