SAE AS 85080A-2012 Insulation Sleeving Electrical Shrinkable Without Heat General Specification for《不带有热收缩的电气绝缘套管通用规格》.pdf

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1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2012 SAE International All rights reserved. No part of this publication m

3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside U

4、SA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS85080A AEROSPACE STANDARD AS85080 REV. A Issued 2004-04 Stabilized 2012-03 Superseding AS85

5、080 Insulation Sleeving, Electrical, Shrinkable Without Heat, General Specification For FSC 5970 RATIONALE This document has been determined to contain basic and stable technology which is not dynamic in nature. Design authorities may determine that this document is no longer to be used for new desi

6、gn. The product is not recommended for aircraft applications (see AS50881). STABILIZED NOTICE This document has been declared “Stabilized” by the AE-8D Technical Committee and will no longer be subjected to periodic reviews for currency. Users are responsible for verifying references and continued s

7、uitability of technical requirements. Newer technology may exist. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AS85080A Page 1 of 20 NOTICE This document has been taken directly from U.S. Mili

8、tary specification MIL-I-85080(AS), Amendment 1, Notice 1, Notice 2 and contains only minor editorial and format changes required to bring it into conformance with the publishing requirements of SAE Technical Standards. The initial release of this document is intended to replace MIL-I-85080(AS), Ame

9、ndment 1, Notice 1, Notice 2. Any part numbers established by the original specification remain unchanged. The original military specification was adopted as an SAE standard under the provisions of the SAE Technical Standards Board (TSB) Rules and Regulations (TSB 001) pertaining to accelerated adop

10、tion of government specifications and standards. TSB rules provide for (a) the publication of portions of unrevised government specifications and standards without consensus voting at the SAE committee level, and (b) the use of the existing government specification or standard format. Under Departme

11、nt of Defense policies and procedures, any qualification requirements and associated qualified products lists are mandatory for DoD contracts. Any requirement relating to qualified products lists (QPLs) has not been adopted by SAE and is not part of this technical report. Copyright SAE International

12、 Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AS85080A Page 2 of 20 1. SCOPE: 1.1 Scope: This specification establishes requirements for chemically expanded, flexible, electrical insulating sleeving that shrinks to a pre

13、determined size upon solvent evaporation. 1.2 Classification: The shrinkable sleeving shall be as specified in the applicable military specification sheet. 1.2.1 Colors: Colors, when applicable, shall be identified in accordance with the following: Designator Color Designator Color 0 1 2 3 4 5 Black

14、 Brown Red Orange Yellow Green 6 7 8 9 0 Blue Violet (Purple) Gray (Slate) White Clear 1.2.2 Part number designation: Part number designations under this specification shall be as follows: Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking p

15、ermitted without license from IHS-,-,-SAE AS85080A Page 3 of 20 2. APPLICABLE DOCUMENTS: 2.1 Issues of documents: The following documents of the issue in effect on date of invitation for bids or request for proposal, form a part of this specification to the extent specified herein. SPECIFICATIONS FE

16、DERAL SS-S-550 Sodium Chloride, Technical, For Water Softening Units PPP-B-585 Box, Wood, Wirebound PPP-B-601 Box, Wood, Cleated Plywood PPP-B-621 Box, Wood, Nailed and Lock-Corners PPP-B-636 Box, Shipping, Fiberboard PPP-C-96 Can, Metal, 28 Gauge and Lighter MILITARY MIL-B-117 Bag, Sleeve and Tubin

17、g, Interior Packaging MIL-H-5606 Hydraulic Fluid, Petroleum Base, Aircraft, Missile and Ordnance MIL-T-5624 Turbine Fuel, Aviation, Grades JP-4 and JP-5 MIL-L-7808 Lubricating Oil, Aircraft Turbine Engine, Synthetic Base MIL-A-8243 Anti-icing and Deicing-Defrosting Fluid MIL-L-23699 Lubricating Oil,

18、 Aircraft Turbine Engine, Synthetic Base MIL-C-43616 Cleaning compound, Aircraft Surface Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AS85080A Page 4 of 20 2.1 (Continued): STANDARDS FEDERAL F

19、ED-TEST-MTHD-STD-228 Cable and Wire, Insulated, Methods of Testing MILITARY MIL-STD-104 Limit for Electrical Insulation Color MIL-STD-105 Sampling Procedures and Tables for Inspection by Attributes MIL-STD-120 Gage Inspection MIL-STD-129 Marking for Shipment and Storage SUPPLEMENT MIL-I-85080/1 Insu

20、lation Sleeving, Electrical, Shrinkable Without Heat, Polyvinyl Chloride, Flexible, Non-Crosslinked MIL-I-85080/2 Insulation Sleeving, Electrical, Shrinkable Without Heat, Silicone Rubber, Flexible MIL-I-85080/3 Insulation Sleeving, Electrical, Shrinkable Without Heat, Polyurethane, Flexible MIL-I-8

21、5080/4 Insulation Sleeving, Electrical, Shrinkable Without Heat, Chlorosulfonated Polyethylene, Flexible MIL-I-85080/5 Insulation Sleeving, Electrical, Shrinkable Without Heat, Polychloroprene (Copies of specifications, standards, drawings, and publications required by contractors in connection with

22、 specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer.) Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AS85080A Page 5 of 20 2.

23、2 Other publications: The following documents form a part of this specification to the extent specified herein, Unless otherwise indicated, the issue in effect on the date of invitation for bids or request for proposal shall apply. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) D 149-75 Dielectri

24、c Breakdown Voltage and Dielectric Strength of Electrical Insulating Materials at Commercial Power Frequencies. D 374-74 Tests for thickness of Solid Electrical Insulation D 412-75 Tension Testing of Vulcanized Rubber D 570-63 Testing for Water Absorption of Plastics D 638-72 Test for Tensile Proper

25、ties of Plastic D 876-71 Testing for Nonrigid Vinyl Chloride Polymer Tubing D 882-73 Test for Tensile Properties of thin Plastic Sheeting G 21-70 Recommended Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi (Application for copies should be addressed to the American Soci

26、ety for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) Technical society and technical association specifications and standards are generally available for reference from libraries. They are also distributed among technical groups and using Federal Agencies. 3. REQUIREMENTS: 3.1 S

27、pecification sheets: The individual item requirements shall be as specified herein and in accordance with the applicable specification sheets. In the event of any conflict between the requirements of this specification and the specification sheet, the latter shall govern. 3.2 Data: No data is requir

28、ed by this specification or by the applicable documents referenced in section 2 of this specification unless specified by the contracting officer. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE

29、AS85080A Page 6 of 20 3.3 Toxicity: The material shall have no adverse affect on the health of personnel when used for its intended purpose. Questions pertinent to this effect shall be referred by the procuring activity to the appropriate departmental medical service who will act as advisor to the p

30、rocuring agency. 3.4 Dimensions: Dimensions and tolerances for “as supplied“ ID, after unrestricted shrinkage ID, wall thickness and longitudinal change shall be measured as specified in 4.6.4 and be in accordance with the applicable specification sheet. 3.5 Unit of Issue: Procurement documents shou

31、ld specify unit of issue as foot. Packaging “put-ups“ shall be in lengths as specified in the contract or order (See 6.2). 3.6 Properties: Properties shall be as specified in Table I. Unless otherwise specified, data shall be obtained on recovered (shrunk) sleeving. Table I. Properties Property Requ

32、irement Test Method Water absorption Dielectric Strength Volume Resistivity Fungus resistance Color Voltage withstand Low Temperature flexibility Heat shock Heat resistance Corrosion Fluid resistance Odor Modulus Tensile strength Ultimate elongation Flammability Color stability Specification sheet S

33、pecification sheet Specification sheet No growth MIL-STD-104 Specification sheet Specification sheet Specification sheet Specification sheet Specification sheet Specification sheet No objectionable pungent aroma Specification sheet Specification sheet Specification sheet Specification sheet Conforms

34、 to as received limits 4.6.2 ASTM D 570 2/ 4.6.2 ASTM D 876 4.6.2 ASTM D 876 4.6.2 ASTM G 21 Visual inspection 4.6.5 4.6.6 4.6.7 4.6.8 4.6.9 1/ 4.6.10 4.6.11 4.6.12 4.6.13 4.6.13 4.6.14 4.6.15 1/ See specification sheet for test method 2/ When testing small (ID) sleeving, special care shall be taken

35、 to remove all surface water from the inner wall before reweighing. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AS85080A Page 7 of 20 3.7 Shelf life: The manufacturer shall certify that the s

36、leeving in original unopened containers, when stored as specified in 4.6.16 shall conform to the dimensional requirements of 3.4 3.8 Workmanship: When examined visually, the sleeving shall be free from voids, blisters, lumps, tears, pinholes, seams, foreign matter and other defects which could affec

37、t performance before, during and after shrinkage. 4. QUALITY ASSURANCE PROVISIONS: 4.1 Responsibility for inspection: Unless otherwise specified in the contract or purchase order, the supplier is responsible for the performance of all inspection requirements as specified herein. Except as otherwise

38、specified in the contract or order, the supplier may use his own or any other facilities suitable for the performance of the inspection requirements specified herein unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in the specificati

39、on where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. 4.2 Classification of inspection: The examination and testing of the sleeving shall be classified as Quality Conformance inspection (See 4.3). 4.3 Quality conformance: 4.3.1 Lot formati

40、on: Unless otherwise specified, a lot shall consist of all the non-heat shrink sleeving of one specification sheet, class, color and size that has been processed into the sleeving from one batch and submitted for inspection at one time. 4.3.2 Sampling: 4.3.2.1 Visual and dimensional inspection of en

41、d item: Samples for the inspection shall be selected in accordance with Inspection Level S-3 of MIL-STD-105. The samples shall be selected just prior to cutting for “packaging put-up“. The sampling unit shall be one foot of sleeving. Each sample shall be inspected as specified in 4.3.3.1. 4.3.2.2 Ph

42、ysical property tests: The lot size for this inspection shall be the total amount of sleeving of one specification sheet and class offered for inspection. Thirty feet of sleeving shall be selected at random from each lot and tested as specified in 4.3.3.2. Sleeving selected and visually inspected in

43、 4.3.3.1 may be used to “make-up“ the sample for tests. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AS85080A Page 8 of 20 4.3.2.3 Preparation for delivery: A quantity of shipping containers f

44、ully prepared for delivery, just prior to closure, shall be selected at random from each lot in accordance with Inspection Level S-2 of MIL-STD-105. The lot size shall be the number of shipping containers. 4.3.3 Inspections and tests: 4.3.3.1 Visual and Dimensional inspections: Samples selected in 4

45、.3.2.1 shall be examined for conformance to the requirements in Table II. The Acceptable Quality Level (AQL) for this inspection shall be as specified in Table II. The number of determinations on each sample shall be as specified in Table IV. TABLE II VISUAL AND DIMENSIONAL INSPECTION Inspection Req

46、uirement AQL Workmanship After unrestricted shrinkage ID Wall thickness Longitudinal/change Color 3.8 3.4 3.4 3.4 3.4 Table I 2.5 As supplied ID 1.0 1.0 1.0 1.0 1.0 4.3.3.2 Physical property tests: Test specimens shall be prepared from the sample selected in 4.3.2.2 and tested to the requirements of

47、 Table I. Whenever possible, the material utilized for 4.3.3.1 shall be used as test specimens for this inspection. The number of specimens tested and reporting of results shall be in accordance with Table IV. Nonconformance of a specimen to any requirement shall be cause to reject the lot represent

48、ed by the sample. 4.3.3.3 Packaging inspection: Each sample selected in accordance with 4.3.2.3 shall be examined for the defects specified in Table III and to all other requirements of section 5 of this specification. The AQL for this inspection shall be 4.0. In addition, shipping containers fully prepared for delivery shall be examined after closing for closure defects. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license