SAE AS 7107-1994 National Aerospace and Defense Contractors Accreditation Program Inspection System Requirements《国家航空航天和国防合同方授信项目检验系统要求》.pdf

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1、The Engineering Society For Advancing Mobility Land Sea Air and SpaceI N T E R N A T I O N A L400 Commonwealth Drive, Warrendale, PA 15096-0001AEROSPACESTANDARDPrinted in U.S.ASAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical andengi

2、neering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use , includingany patent infringement arising therefrom, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may

3、be reaffirmed, revised, or cancelled. SAE invit esyour written comments and suggestions.Submitted for recognition as an American National StandardIssued July 1994Copyright 1993 Society of Automotive Engineers, Inc.All rights reserved.AS7107NATIONAL AEROSPACE AND DEFENSE CONTRACTORS ACCREDITATION PRO

4、GRAMINSPECTION SYSTEM REQUIREMENTS1. SCOPE:This Aerospace Standard establishes the minimum requirements necessary for NADCAP accreditation of an Inspection System that meets, at a minimum, MIL-I-45208. These requirements may be supplemented by additional requirements at the discretion of the NADCAP

5、General Quality Systems Task Group.It is the intent of this standard to provide a harmonized quality standard that meets MIL-I-45208, MIL-STD- 45662, and the relevant portions of MIL-STD-1520. In addition to meeting these requirements as a minimum, an attempt has been made to harmonize the requireme

6、nts of MIL-Q and the ISO9000 series of standards. Where similar requirements existed between these two standards, the more stringent requirement was imposed. 2. REFERENCES:2.1 Applicable Documents:The following publications form a part of this specification to the extent specified herein.Copyright S

7、AE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,- 2 -AS7107SAE2.1.1 SAE Publications:Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15086-0001.AS7001 National Aerospace and Defense Contractors Accredit

8、ation Program(NADCAP) - Program DescriptionAS7002 National Aerospace and Defense Contractors Accreditation Program(NADCAP) - Rules for ImplementationAS7003 National Aerospace and Defense Contractors Accreditation Program(NADCAP) - Program OperationAS7106/1 NADCAP - Deliverable Software Quality Assur

9、anceAS7106/2 NADCAP - 1520AS7106/3 NADCAP - Supplier Quality Assurance Program RequirementsAS7106/4 NADCAP - Supplemental Requirements for ISO9000 EquivalenceAS7106/5 NADCAP - Total Quality Management Requirements2.1.2 PRI Publications:Available from the Performance Review Institute, 402 Commonwealt

10、h Drive, Warrendale, PA 15086- 7511.AC7106 NADCAP - Quality Program RequirementsAC7106/1 NADCAP - Deliverable Software Quality AssuranceAC7106/2 NADCAP - Corrective Action and Disposition System for Nonconforming MaterialAC7106/3 NADCAP - Supplier Quality Assurance Program RequirementsAC7106/4 NADCA

11、P - Supplemental Requirements for ISO9000 EquivalenceAC7106/5 NADCAP - Total Quality Management RequirementsCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,- 3 -AS7107SAE2.1.3 U.S. Government Publicatio

12、ns:Available from DODSSP Subscription Services Desk, Building 4D, 700 Robins Avenue,Philadelphia, PA 19111-5094.MIL-I-45208 Inspection System RequirementsMIL-STD-1520 Corrective Action and Disposition System for Nonconforming MaterialMIL-STD-45662 Calibration Systems Requirements2.1.4 ISO Publicatio

13、ns:Available from the American National Standards Institute, 11 West 42nd Street, New York,NY 10036.ISO 9001 “Quality systems - Model for Quality Assurance in Design, Development, Production, Installation and ServicingCopyright SAE International Provided by IHS under license with SAENot for ResaleNo

14、 reproduction or networking permitted without license from IHS-,- 4 -AS7107SAE3. QUALITY PROGRAM MANAGEMENT:3.1 Organization:3.1.1 Executive management shall define their policy and objectives for and their commitment to quality through the issuance of a formalized and documented quality policy or q

15、uality statement. 3.1.2 There shall be an appointed management representative who, irrespective of other responsibilities, has defined authority and responsibility for ensuring that quality system requirements are implemented, maintained, and in compliance with appropriate quality standards. 3.1.3 T

16、here shall be provisions for periodic review and revision of the quality policy.3.1.4 Implementation of the quality policy shall be documented as part of a formal quality plan or QualityManual that is signed and authorized by a senior management representative. 3.1.5 The supplier plan/manual shall p

17、rovide for a description of all subsystems, including exhibits of various forms, tags, and other control documents.3.1.6 The Quality Manual shall contain all of the requirements applicable to the organization including: a.The suppliers name, address, quality policy, and objectives for qualityb.Respo

18、nsibility, authority, and interrelationship of all personnel affecting qualityc.Organization chart(s)d.Quality Management Review Systeme.Detail of organization, facility, and products covered by the ManualCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction

19、 or networking permitted without license from IHS-,- 5 -AS7107SAE3.1.7 The Quality Manual shall cover all of the following System Procedures applicable to the organization including:a. Contract reviewb. Document controlc. Purchasingd. Purchaser supplied materiale. Product identification and traceabi

20、lityf. Process controlg. Inspection and testingh. Inspection, measuring and testing equipmenti. Inspection and test statusj. Control of nonconforming productsk. Corrective actionl. Handling, storage, packaging and deliverym. Quality recordsn. Internal quality auditso. Training3.1.8 A documented qual

21、ity system shall be established as a means of ensuring that the product, process, or service conforms to the specified requirements.3.1.9 A formal organizational chart shall exist that defines the responsibility, authority, and interrelation of all personnel and it shall have key positions identifie

22、d.3.1.10 The organization responsible for quality shall be well defined, established, and functioning.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,- 6 -AS7107SAE3.1.11 Personnel performing verificati

23、on activities shall have the organizational freedom and authority to:a. Initiate action to prevent the occurrence of product nonconformityb. Identify and record any product quality problemsc. Initiate, recommend or provide solutions through designated channelsd. Verify the implementation of solution

24、se. Control further processing, delivery or installation of nonconforming product until the deficiency or unsatisfactory condition has been correctedThere shall be a formal procedure documenting this authority.3.1.12 The quality organization shall have the necessary procedures to implement the inspe

25、ction system responsibilities assigned by the company managerial policies.3.1.13 These procedures shall be reviewed periodically by management for adequacy.3.1.14 Personnel assigned key positions affecting quality shall be qualified on the basis of appropriate education, training, and/or experience

26、as required.3.1.15 Position descriptions for all positions impacting quality shall be available listing individual duties and responsibilities.3.1.16 There shall be a documented comprehensive system of planned and documented internal quality audits performed on a regular basis.3.2 Contract Review:3.

27、2.1 Procedures shall exist for contract review and for the coordination of these activities.3.2.2 Procedures shall exist to assure contractual requirements flow down.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without licens

28、e from IHS-,- 7 -AS7107SAE3.2.3 The quality system shall provide for the following:a. Identification and acquisition of all controls, processes, inspection equipment, fixtures, total production resources, and skills necessary to achieve the required quality.b. Periodic review and updating of quality

29、 control, inspection and testing techniques.c. Identification of measurement requirements that exceed capabilities in sufficient time for needed capability to be developed.d. Clarification of standards of acceptability for all features and requirements, including those which contain subjective eleme

30、nts.e. Compatibility of the design, production process, installation, inspection, and test procedures, as well as all applicable documentation.3.2.4 The measurements to be made and the accuracy required shall be identified and the appropriate inspection, measuring and test equipment selected.3.3 Wor

31、k Instructions:3.3.1 All departments that have an effect on product quality shall have written work instructions.3.3.2 The work instructions shall be approved, distributed, and accessible throughout the operation with appropriate parts located in areas where the work is performed.3.3.3 Supplier docu

32、mentation shall require verification that work instructions are maintained to reflect the appropriate contractual requirements such as: drawings, specifications, etc.3.3.4 Work instructions shall be reviewed and updated on a systematic basis for accuracy, completeness, and worker compliance. 3.3.5 T

33、he work instructions shall provide documented sequencing of manufacturing and process operations and they shall identify specific methods, tooling, and equipment to be used.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without

34、 license from IHS-,- 8 -AS7107SAE3.4 Records:3.4.1 Procedures shall be established and maintained for identification, collection, indexing, filing, storage, maintenance and disposition of quality records to include subcontractor quality records as appropriate.3.4.2 Quality records shall be legible a

35、nd identifiable and traceable to the product involved.3.4.3 There shall be effective means of assuring the currency, completeness, and accuracy of records.3.4.4 Quality records shall be stored and maintained in facilities that provide a suitable environment to minimize deterioration or damage and to

36、 prevent loss.3.4.5 Retention times of quality records shall be established and recorded.3.4.6 The suppliers record system and procedures shall provide for record retention identification and retrieval for articles including the following:a. Quality System implementation records1. Quality Manual and

37、 Systems Procedures2. Management Review records3. Internal Audit records4. Sub-tier selection, audit, evaluation and verification records5. Qualified/certified/approved processes, equipment, and personnel employed for Special Processes 6. Inspection, measuring, and test equipment calibration records

38、7. Corrective Action recordsCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,- 9 -AS7107SAE3.4.7 Continuedb.Verification of Product quality records1. Document numbers, revision levels or part numbers2. Q

39、uality Plans, identification and traceability, inspection and test and positive recall records3. Nonconformance records for internal, sub-tier, and customer reported deficiencies3.4.7 Record retention and retrieval shall be consistent with contract requirements.3.4.8 Documentation shall provide for

40、records and data maintained in an electronic form.3.4.9 Records that give evidence that the product has passed inspection and/or test with defined acceptance criteria shall be established and maintained.3.4.10 Inspection Records shall show lot size, sample size, lot identification, and results of in

41、spection.3.4.11 Records shall be documented in a manner or medium (i.e, permanent ink, electronic) that will obviously reflect alterations or changes if made to the original documentation.3.4.12 Inspection and test data documents shall indicate the type and number of observations made, conformance o

42、r nonconformance, the number and description of nonconformances found, and corrective actions taken when needed.3.4.13 Traceability shall be maintained to the detailed parts and their product acceptance records for serialized or lot numbered sub-assemblies containing serialized or lot numbered parts

43、.3.5 Corrective Action:3.5.1 Procedures shall be established, documented and maintained for investigating the root cause of nonconforming product and the corrective action needed to prevent recurrence.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or

44、networking permitted without license from IHS-,- 10 -AS7107SAE3.5.2 The corrective action system shall define the circumstances or conditions which prompt the issuance of a corrective action request.3.5.3 The cause of nonconforming product shall be investigated and the root cause corrective action n

45、eeded to prevent recurrence shall be identified and implemented.3.5.4 There shall be provisions for recording the description of the cause(s), action taken (or planned) to correct the cause(s), and the date when corrective action will be completed or is estimated to be completed. 3.5.5 The supplier

46、shall maintain a follow-up system of control on corrective action taken, ensuring that the supplier corrective action system provides for timely and effective root cause action.3.5.6 Inspection data shall be collected and analyzed to establish quality levels for repetitive discrepancies.3.5.7 Correc

47、tive action requests shall be issued to a sub-tier supplier or internal departments when necessary to correct a quality problem that exists.3.5.8 Nonconforming materials, conditions, and systems, exposed during audits, shall be used to initiate the corrective action process.4. FACILITIES AND STANDAR

48、DS:4.1 Drawings, Documentation, and Changes:4.1.1 Procedures shall be established and maintained to control all documents and data related to product quality.4.1.2 The supplier shall have a procedure for a formal approval and release system on the following documents whether maintained manually or e

49、lectronically:a. Quality Manual and the Systems Proceduresb. Purchasing documentsc. Process Control DocumentsCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,- 11 -AS7107SAE4.1.3 Documents shall be reviewed and approved for adequacy by authorized personnel and appropriately marked and identified prior to issu