SAE AS 39029 73A-2009 Contacts electrical connectors socket solder removable shielded size 12 (for MIL-DTL-83723 series III MIL-DTL-26482 series 2 MIL-DTL-83733 and MIL-DTL-83527 c.pdf

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1、 AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTORS, SOCKET, SOLDER, REMOVABLE, SHIELDED, SIZE 12 (FOR MIL-DTL-83723 SERIES III, MIL-DTL-26482 SERIES 2, MIL-DTL-83733, AND MIL-DTL-83527 CONNECTORS) AS39029/73Copyright 2009 SAE International All rights reserved. No part of this publication may be

2、 reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax:

3、 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 2000-07REVISED 2009-06THIRD ANGLE PROJECTION CUSTODIAN: AE-8C1 REV.A FEDERAL SUPPLY CLASS 5935 AS39029/73SHEET 1 OF 5 REV. A PROCUREMENT SPECIFICATION: AS39029SAE TechnicalStandards Board Rules provide that: “This

4、report is published by SAE toadvance thestate of technical andengineering sciences. Theuse of thisreport is entirely voluntary, andits applicabilityandsuitability forany particularuse, including any patent infringement arising therefrom, is thesole responsibility oftheuser.”SAE reviews each technica

5、l report at least every five yearsat which time it may be reaffirmed, revised, orcancelled. SAE invites yourwritten commentsandsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/73A RATIONALE REVISE TO INCLUDE C

6、OMMENTS RECEIVED BY THE GOVERNMENT AND INDUSTRY, REMOVE GOVERNMENT JARGON, ALIGN SPECIFICATION WITH SAE GUIDELINES AS NEEDED, AND REVIEW SPECIFICATION FOR KNOWN TECHNICAL PROBLEMS. NOTICE THE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LA

7、TEST ISSUE OF SAE AS39029. BIN COLOR BANDS - SEE TABLE 1 FIGURE 1 - CONNECTOR CONTACT TABLE 1 - DIMENSIONS BIN CODE A 396, 397, 398 .500 (12.7) .492 (12.50) 555 1/ .715 (18.16) .705 (17.91) 1/ FOR USE WITH MIL-DTL-83527 CONNECTORS Copyright SAE International Provided by IHS under license with SAENot

8、 for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/73SHEET 2 OF 5 REV. A (R) CONTACTS, ELECTRICAL CONNECTORS, SOCKET, SOLDER,REMOVABLE, SHIELDED, SIZE 12 (FOR MIL-DTL-83723 SERIES III, MIL-DTL-26482 SERIES 2, MIL-DTL-83733, AND MIL-DTL-83527 CO

9、NNECTORS) TABLE 2 - DESIGN AND CHARACTERISTICS BIN CODE COLOR BAND CABLE ACCOMMODATION (SEE FIGURE 2) TEST CABLES TYPE CLASS1ST2ND3RDA 1/ B 2/C 3/ D 4/ SHIELD PREPARATION TECHNIQUE 396 ORANGE WHITE BLUE .026 (.66) MAX .011 (.28) MIN .105 (2.67) MAX .093 (2.36) MIN .124 (3.15) MAX .112 (2.84) MIN .14

10、5 (3.68) MAX .120 (3.05) MIN STRAIGHT M17/095-RG180 D A 397 ORANGE WHITE VIOLET .026 (.66) MAX .011 (.28) MIN .081 (2.06) MAX .055 (1.40) MIN .099 (2.51) MAX .077 (1.96) MIN .140 (3.56) MAX .094 (2.39) MIN STRAIGHT M17/094-RG179 RAYCHEM 9530H1024-9 5/ .026 (.66) MAX .011 (.28) MIN .045 (1.14) MAX .0

11、30 (.76) MIN .099 (2.51) MAX .077 (1.96) MIN AFTER FOLDBACK.140 (3.56) MAX .094 (2.39) MIN AFTER BUILD-UPFOLDBACK M17/093-RG178 398 ORANGE WHITE GRAY 24 AND 26 AWG TWISTED PAIR N/A TWISTED PAIR 24 AND 26 AWG PER MIL-DTL-55021 555 GREEN GREEN GREEN .026 (.66) MAX .011 (.28) MIN .081 (2.06) MAX .055 (

12、1.40) MIN .099 (2.51) MAX .077 (1.96) MIN .140 (3.56) MAX .094 (2.39) MIN STRAIGHT M17/094-RG179 1/ A. CONDUCTOR DIAMETER 2/ B. DIELECTRIC DIAMETER 3/ C. SHIELD DIAMETER 4/ D. JACKET DIAMETER 5/ OR EQUIVALENT TABLE 3 - TOOLS BIN CODE STANDARD FIXTURE REPAIR FIXTURE HEATING TOOL INSTALLING AND REMOVA

13、L TOOL BASIC FIXTURE ADAPTER 396, 397, 398 AD-1319 RAYCHEM 1/ AT-1319-19 RAYCHEM 1/ AD-1494 RAYCHEM 1/ M83521/5-04 1/ M81969/14-04 555 AD-1319 RAYCHEM 1/ AT-1319-25 RAYCHEM 1/ AD-1569 RAYCHEM 1/ M83507/14-02 1/ M81969/14-04 1/ OR EQUIVALENT TABLE 4 - PART NUMBERS PART NUMBER BIN CODE SUPERSEDES M390

14、29/73-396 396 M39029/73-12A M39029/73-397 397 M39029/73-12CM39029/73-398 398 M39029/73-12BM39029/73-555 555 NONE Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/73SHEET 3 O

15、F 5 REV. A (R) CONTACTS, ELECTRICAL CONNECTORS, SOCKET, SOLDER,REMOVABLE, SHIELDED, SIZE 12 (FOR MIL-DTL-83723 SERIES III, MIL-DTL-26482 SERIES 2, MIL-DTL-83733, AND MIL-DTL-83527 CONNECTORS) TABLE 5 - CONTACT ENGAGEMENT AND SEPARATION FORCES TEST PIN DIAMETER (INCH) MINIMUM SEPARATION FORCE (OUNCES

16、) MAXIMUM ENGAGEMENT FORCE (OUNCES) MAXIMUM AVERAGE ENGAGEMENT FORCE INITIAL AFTER CONDITIONING INITIAL AFTER CONDITIONING .0950 (2.41) +.0002 (.01) -.0000 (0.00) N/A N/A 30 36 N/A .0930 (2.36) +.0000 (0.00) -.0002 (0.01) 3.0 2.5 N/A N/A N/A TABLE 6 - CONTACT RESISTANCE BIN CODE CABLE ACCOMMODATED T

17、EST CURRENT (AMPS) 1/ MAXIMUM VOLTAGE DROP (MILLIVOLTS) 25 +3, -0C 25 +3, -0C 2/ 125 +3, -0C INNER OUTER INNER OUTER INNER OUTER 396 M17/095-RG180 1 120 13 144 16 204 22 397 M17/093-RG178 M17/094-RG179 1 120 13 144 16 204 22 9530H1024-9 3/ RAYCHEM 1 60 5 72 6 90 7.5 398 24 AWG TWISTED PAIR 3 57 49 6

18、8 59 97 83 26 AWG TWISTED PAIR 2 63 51 76 61 107 87 555 M17/094-RG179 1 120 13 144 16 204 22 1/ AMMETER ACCURACY OF 2% 2/ AFTER CONDITIONING 3/ OR EQUIVALENT TABLE 7 - CONDUCTOR RETENTION BIN CODE CABLES ACCOMMODATED MINIMUM TENSILE LOAD (POUNDS) 1/ INNER CONTACT OUTER CONTACT 396 M17/095-RG180 4.5

19、20.0 397 M17/093-RG178 5.2 6.5 M17/094-RG179 16.0 RAYCHEM 9530H1024-9 2/ 5.5 19.5 398 24 AWG TWISTED PAIR 15.0 15.0 26 AWG TWISTED PAIR 10.5 10.5 555 M17/094-RG179 5.2 16.0 1/ BREAKAGE OF CABLE OUTSIDE OF SOLDER JOINT SHALL BE CONSIDERED PASSING. 2/ OR EQUIVALENT Copyright SAE International Provided

20、 by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/73SHEET 4 OF 5 REV. A (R) CONTACTS, ELECTRICAL CONNECTORS, SOCKET, SOLDER,REMOVABLE, SHIELDED, SIZE 12 (FOR MIL-DTL-83723 SERIES III, MIL-DTL-26482 SERIES 2, MI

21、L-DTL-83733, AND MIL-DTL-83527 CONNECTORS) FIGURE 2 - CABLE PREPARATION REQUIREMENTS: 1. DESIGN AND CONSTRUCTION: CONTACTS SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TABLE 1. DIMENSIONS ARE IN INCHES, METRIC EQUIVALENTS ARE GIVEN FOR GENERAL INFORMATION ONLY. DIMENSIONS SHOWN APPLY AFTER PLAT

22、ING 2. TOOLS: TOOLS REQUIRED FOR TERMINATING CONTACTS TO WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 4. SUPERSEDING PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL B

23、E IN ACCORDANCE WITH AS39029. SOLDER TYPE: J-STD-006, SN60 OR SN63. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONTACT ENGAGEMENT AND SEPARATION FORCES (SOCKET CONTACT ONLY): SEE TABLE 5. THE ENGAGEMENT DEPTH SHALL BE AS ENCOUNTERED IN NORMAL SERVICE. THE TEST PINS SHA

24、LL BE IN ACCORDANCE WITH SAE AS31971 EXCEPT THE DIAMETERS SHALL BE AS SPECIFIED IN TABLE 5. CONDUCTOR RETENTION (TENSILE STRENGTH TEST) IN ACCORDANCE WITH TABLE 7 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. LOW SIGNAL LEVEL CONTACT RESISTANCE: 20 MILLIOHMS, MAXIMUM. TES

25、TED WITH 24 AWG TWISTED PAIR. CONTACT RESISTANCE: SEE TABLE 4. DIELECTRIC WITHSTANDING VOLTAGE: 900 V RMS, MINIMUM, AT SEA LEVEL. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS

26、39029/73SHEET 5 OF 5 REV. A (R) CONTACTS, ELECTRICAL CONNECTORS, SOCKET, SOLDER,REMOVABLE, SHIELDED, SIZE 12 (FOR MIL-DTL-83723 SERIES III, MIL-DTL-26482 SERIES 2, MIL-DTL-83733, AND MIL-DTL-83527 CONNECTORS) 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. RANDOM VIBR

27、ATION: CONNECTORS SHALL BE TESTED IN ACCORDANCE WITH EIA-364-28. THE FOLLOWING DETAILS SHALL APPLY: a. TEST CONDITION VI, LETTER J b. VIBRATION TO BE CONDUCTED AT STANDARD TEST CONDITIONS c. DURATION SHALL BE 8 HOURS IN THE LONGITUDINAL DIRECTION AND 8 HOURS IN A PERPENDICULAR DIRECTION FOR A TOTAL

28、OF 16 HOURS. SHOCK (SPECIFIED PULSE): METHOD EIA-364-27, , TEST CONDITION D. 8. ASSEMBLY INSTRUCTIONS: MANUFACTURERS RECOMMENDED ASSEMBLY INSTRUCTIONS SHALL BE SHIPPED WITH UNIT PACKAGE. SEE FIGURE 2 FOR CABLE PREPARATION. 9. CABLE ACCOMMODATION: SEE TABLES 2, 6, AND 7. APPLICATION NOTES: 1. CONTACT

29、 MATES DIRECTLY WITH AN AS39029/74 PIN AS SHOWN IN TABLE 8. WHEN THIS CONTACT IS USED IN MIL-DTL-83723 SERIES III CONNECTORS, INTERMATEABILITY CANNOT BE ACHIEVED WITH MIL-DTL-26500 CONNECTORS. TABLE 8 - CONTACT MATING PART NUMBERS AS39029/73 BIN CODE MATING AS39029 SLASH SHEET/BIN CODE -396 M39029/7

30、4-399-397 M39029/74-400-398 M39029/74-401-555 M39029/74-400SPECIFICATION NOTES: 1. A CHANGE BAR (|) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO

31、 THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-