SAE AS 39029 5D-2017 CONTACTS ELECTRICAL CONNECTOR SOCKET CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 2 AS81703 SERIES 3 MIL-DTL-83723 SERIES I AND III MIL-DTL-83733 CONNECTORS MIL-D.pdf

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1、AEROSPACE STANDARDCONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMPREMOVABLE (FOR MIL-DTL-26482 SERIES 2, AS81703SERIES 3, MIL-DTL-83723 SERIES I AND III, MIL-DTL-83733CONNECTORS, MIL-DTL-12883/40, AND /41 RELAY SOCKETS)AS39029/5Copyright 2017 SAE InternationalAll rights reserved. No part of this public

2、ation may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (out

3、side USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2001-03REVISED 2017-02THIRD ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8C1REV. DFEDERAL SUPPLY CLASS5999AS39029/5SHEET 1 OF 3REV.DPROCUREMENT SPECIFICATION: AS39029SAE Technical Standards BoardRulesprovidethat:“

4、This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofthis reportis entirely voluntary, and its applicability and suitability forany particularuse, includingany patent infringement arising therefrom, is thesole responsibility of theuser.”SAE reviews eachtechn

5、ical reportatleastevery fiveyears at whichtime it may berevised, reaffirmed, stabilized, or cancelled. SAEinvites your written comments and suggestions.SAE values your input. To provide feedback on thisTechnical Report, please visit http:/standards.sae.org/AS39029/5DRATIONALEREVISION IS REQUIRED TO

6、ADD THE OMITTED “C” DIMENSION LETTER TO FIGURE 1 (BIN CODES 115 & 16) AND TO ADD THE MATING END WEEP HOLE OPTION.NOTICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS39029.FIGURE 1 - AS39029/5 SOCKET CONTACT CONFIGURATION

7、SAEROSPACE STANDARD AS39029/5SHEET 2 OF 3REV.DCONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMPREMOVABLE (FOR MIL-DTL-26482 SERIES 2, AS81703SERIES 3, MIL-DTL-83723 SERIES I AND III, MIL-DTL-83733CONNECTORS, MIL-DTL-12883/40, AND /41 RELAY SOCKETS)TABLE 1 - FIGURE 1 METRIC EQUIVALENTSINCHES MILLIMETERS

8、INCHES MILLIMETERS INCHES MILLIMETERS INCHES MILLIMETERS.003 0.08 .005 0.13 .045 1.14 .060 1.52.004 0.10 .010 0.25 .050 1.27 .290 7.37TABLE 2 - CONTACT DIMENSIONSBINCODEADIA.BDIA.CDIA.DDIA.EMIN.DIA.GDIA.HDIA.LMAX.(REF.) N P S W X Y AAFFMIN.DIA.WEIGHT(LB.NOMINAL) Q R115.078(1.98).076(1.93).050(1.27).

9、048(1.22).103(2.62).100(2.54).078(1.98).076(1.93).0415(1.05).066(1.68).056(1.42).032(0.81).026(0.66).675(17.15).187(4.75).155(3.94).171(4.34).160(4.06).485(12.32).479(12.17)-.033(0.84).029(0.74).068(1.73).063(1.60)- .060(1.52) .0007(.0003 KG).032(0.81).026(0.66).051(1.30).026(0.66)116.103(2.62).101(

10、2.57).068(1.73).066(1.68).133(3.38).130(3.30).113(2.87).110(2.79).064(1.63).092(2.34).078(1.98).042(1.07).036(0.91).759(19.28).284(7.21).250(6.35).257(6.53).246(6.25).500(12.70).494(12.55)-.048(1.22).044(1.12).085(2.16).068(1.73)- .087(2.21) .0014(.0006 KG) - -117.078(1.98).076(1.93).050(1.27).048(1

11、.22).133(3.38).130(3.30).113(2.87).110(2.79).064(1.63).066(1.68).056(1.42).042(1.07).036(0.91).759(19.28).284(7.21).250(6.35).257(6.53).246(6.25).500(12.70).494(12.55)4644.048(1.22).044(1.12).085(2.16).068(1.73).103(2.62).101(2.57).087(2.21) - - -118.151(3.84).148(3.76).102(2.59).098(2.49).190(4.83)

12、.187(4.75).161(4.09).158(4.01).0955(2.43).136(3.45).116(2.95).042(1.07).036(0.91).759(19.28).284(7.21).250(6.35).257(6.53).246(6.25).500(12.70).494(12.55)1614.048(1.22).044(1.12).085(2.16).068(1.73).158(4.01).155(3.94).125(3.18).0028(.0013 KG) - -119.103(2.62).101(2.57).068(1.73).066(1.68).190(4.83)

13、.187(4.75).161(4.09).158(4.01).0955(2.43).092(2.34).078(1.98).042(1.07).036(0.91).759(19.28).284(7.21).250(6.35).257(6.53).246(6.25).500(12.70).494(12.55)4644.048(1.22).044(1.12).085(2.16).068(1.73).158(4.01).155(3.94).125(3.18) - - -TABLE 3 - MARKING AND DESIGN CHARACTERISTICSBIN CODECOLOR BANDS MA

14、TING END SIZEWIRE BARREL SIZE TYPE CLASS1ST 2ND 3RD115 BROWN BROWN GREEN 20 20A B116 BROWN BROWN BLUE 16 16117 BROWN BROWN VIOLET 16 20118 BROWN BROWN GRAY 12 12119 BROWN BROWN WHITE 12 16TABLE 4 - TOOL REQUIREMENTSBINCODEBASIC CRIMPINGTOOL POSITIONERINSTALLINGTOOLREMOVAL TOOLWIREDCONTACTUNWIREDCONT

15、ACT115M22520/1-01ORM22520/2-01ORM22520/7-01M22520/1-02 REDORM22520/2-02ORM22520/7-02M81969/14-11ORM81969/8-05M81969/14-11ORM81969/8-06 M81969/30-05116M22520/1-01ORM22520/7-01M22520/1-02 BLUEORM22520/7-03M81969/14-03ORM81969/8-07M81969/14-03ORM81969/8-08 M81969/30-06117M22520/1-01ORM22520/7-01M22520/

16、1-02 BLUEORM22520/7-03M81969/14-03ORM81969/8-207M81969/14-03ORM81969/8-208 M81969/30-06118 M22520/1-01M22520/1-02YELLOWM81969/14-04ORM81969/8-09M81969/14-04ORM81969/8-210 M81969/30-07119 M22520/1-01M22520/1-02YELLOWM81969/14-04 ORM81969/8-209M81969/14-04 ORM81969/8-210 M81969/30-07AEROSPACE STANDARD

17、 AS39029/5SHEET 3 OF 3REV.DCONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMPREMOVABLE (FOR MIL-DTL-26482 SERIES 2, AS81703SERIES 3, MIL-DTL-83723 SERIES I AND III, MIL-DTL-83733CONNECTORS, MIL-DTL-12883/40, AND /41 RELAY SOCKETS)TABLE 5 - PART NUMBERSAS39029PART NUMBERBINCODESUPERSEDEDPART NUMBER(S)M390

18、29/5-115 115M39029/5-20-20M39029/5-001M83723/34B20M39029/5-116 116M39029/5-16-16M39029/5-002M83723/34B16M39029/5-117 117M39029/5-16-20M39029/5-003M39029/5-118 118M39029/5-12-12M39029/5-004M83723/34B12M39029/5-119 119M39029/5-12-16M39029/5-005DETAIL SPECIFICATION REQUIREMENTS1. DESIGN: CONTACT SHALL

19、BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TABLES 2 AND 3. DIMENSIONS ARE IN INCHES AND SHOWN AFTER PLATING. MECHANICAL PRESSURE MEMBER SHALL BE SHROUDED. HOODS, IF USED, SHALL CONFORM TO THE REQUIREMENTS SPECIFIED. FOR THE WIRE BARREL LEAD IN ANGLE, THE FOLLOWING BLEND RADIUS DIMENSIONS ARE OPTION

20、AL:SIZE 20 - BLEND RADIUS .015 INCHES .005 INCHES.SIZE 16 - BLEND RADIUS .020 INCHES .005 INCHES.SIZE 12 - BLEND RADIUS .020 INCHES .010 INCHES.2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 4.3. PART NUMBE

21、RS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 5. SUPERSEDED PART NUMBERS ARE AS SPECIFIED.4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029.5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029.6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH

22、 AS39029.7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029.APPLICATION NOTES 1. CONTACT MATES DIRECTLY WITH AN AS39029/4 PIN AS SHOWN TABLE 6.TABLE 6 - CONTACT MATING PART NUMBERSAS39029/5 BIN CODE MATING AS39029/4 BIN CODE115 110116 111117 112118 113119 114SPECIFICATION

23、 NOTES1. REVISION INDICATOR: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.