SAE AS 116G-2012 HOSE ASSEMBLY PTFE CRES REINFORCED 3000 PSI 400 STRAIGHT TO 45 DEGREE FLARELESS LIGHTWEIGHT《180对45轻型非扩口3000 psig、400F、CRES加固的聚四氟乙烯(PTFE)软管组件》.pdf

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1、AEROSPACE STANDARD HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO 45 DEGREE, FLARELESS, LIGHTWEIGHT AS116Copyright 2012 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means,

2、electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUE

3、D 1976-08REAFFIRMED 2007-07 REVISED 2012-03THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3D REV.GFEDERAL SUPPLY CLASS 4720 AS116SHEET 1 OF 5REV. GPROCUREMENT SPECIFICATION: AS1339 /20/SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandenginee

4、ring sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised, reaf

5、firmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS116GRATIONALE ADDITIONAL CODE CALLOUT BEING INTRODUCED FOR OPTIONAL SAFETY WIRE HOLES. QPL NOTE RE

6、VISED. ODNIPPLE ENDDESIGN PERNAS1760 2XD1 A1GD2ASSEMBLY LENGTH “L“ /1/SEAL POINTA2SAFETY WIRE HOLES /25/DIMENSIONS IN INCHES2X F /4/ID2X E /3/2X THREAD T2X C /2/2X BFIGURE 1 - HOSE AND FITTING DIMENSIONS FIGURE 2 - TUBULAR/COIL ABRASION END FIGURE 3 - ALTERNATE ELBOW CONFIGURATION /21/ AEROSPACE STA

7、NDARD AS116SHEET 2 OF 5REV. GHOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO 45 DEGREE, FLARELESS, LIGHTWEIGHT TABLE 1 - ASSEMBLY DIMENSIONS HOSE ASSEMBLY AS116SIZE CODE SIZE THREAD T PER AS8879 IDMIN(REF)A1MAXA2MAXBGAGEDIABASICC /2/DIAMIND1(REF)D2(REF)E /3/ DIA MAX WITHOUT SLEEVI

8、NGFHEX(REF)GMINGMAX04 .250 .4375-20 UNJF-3B .212 1.56 2.12 .2930 .135 .16 .11 .69 .56 .31 .5006 .375 .5625-18 UNJF-3B .298 1.75 2.44 .4120 .240 .16 .12 .80 .69 .44 .6208 .500 .7500-16 UNJF-3B .391 2.00 2.75 .5600 .340 .19 .13 .97 .88 .50 .7510 .625 .8750-14 UNJF-3B .485 2.25 3.25 .6730 .410 .20 .14

9、1.11 1.00 .56 .8112 .750 1.0625-12 UNJ-3B .602 2.50 3.75 .8100 .510 .23 .16 1.38 1.25 .62 .8816 1.000 1.3125-12 UNJ-3B .852 3.00 4.50 1.0620 .760 .30 .21 1.66 1.50 .81 1.09TABLE 2 - HOSE AND SLEEVE OUTSIDE DIAMETER SLEEVECODE SLEEVE MATERIAL TEMP.LIMIT F TOLE-RANCEHOSE OR SLEEVEOUTSIDE DIAMETER/5/HO

10、SE SIZE.250HOSE OR SLEEVEOUTSIDE DIAMETER/5/HOSE SIZE.375HOSE OR SLEEVEOUTSIDE DIAMETER/5/HOSE SIZE.500HOSE OR SLEEVEOUTSIDE DIAMETER/5/HOSE SIZE.625HOSE OR SLEEVEOUTSIDE DIAMETER/5/HOSE SIZE.750HOSE ORSLEEVEOUTSIDEDIAMETER/5/HOSE SIZE1.000 () INDICATES HOSE ONLY, NO SLEEVE (SEE AS1339) 400 MAX MINA

11、 ABRASION SLEEVE TUBULAR (TFE-AS1291-CODE B) /6/ 400 MAX MIN.500.440.600.540.730.670.840 .780 1.110 1.050 1.400 1.340 B ABRASION SLEEVE COIL (NYLON AS1294) /7/ 275 MAX MIN.450.390.550.490.695.635.810 .750 1.080 1.020 1.360 1.300 C FIRESLEEVE (AS1072 SIL-FG) (15 min) /8/ /9/ /13/ 400 MAX MIN.625.500.

12、750.625.875.7501.000 .875 1.250 1.125 1.500 1.375 D ABRASION SLEEVE INTEGRAL SILICONE COMPOSITE /10/ /14/ 350 MAX MIN.500.460.600.560.700.660.830 .790 1.120 1.070 1.400 1.350 E ABRASION SLEEVE SHRINK-ON (FEP) /11/ 350 MAX MIN.424.374.540.480.665.615.790 .730 1.070 1.010 1.350 1.290 F ABRASION SLEEVE

13、 SHRINK-ON (POLYOLEFIN AS1073 - CODE B) /11/275 MAX MIN.450.400.560.505.695.645.810 .750 1.080 1.020 1.360 1.300 G FIRESLEEVE (AS1072 SIL-FG) (5 min) /8/ /9/ /12/ 400 MAX MIN.625.500.750.625.875.7501.000 .875 1.250 1.125 1.500 1.375 H FIRESLEEVE INTEGRAL SILICONE (15 min) /13/ 400 MAX MIN.660.600.74

14、5.685.895.8351.005 .945 1.240 1.160 1.515 1.455 J FIRESLEEVE INTEGRAL SILICONE (5 min) /12/ 400 MAX MIN.660.600.745.685.895.8351.005 .945 1.240 1.160 1.515 1.455 K INTEGRAL ABRASION SLEEVE (BRAIDED) POLYESTER /10/ 300 MAX MIN.490.444.570.535.695.650.800 .760 1.070 1.030 1.350 1.310 L ABRASION SLEEVE

15、 COIL (PTFE-AS1293) /7/ 400 MAX MIN.500.440.600.540.730.670.862 .802 1.110 1.050 1.400 1.340 AEROSPACE STANDARD AS116SHEET 3 OF 5REV. GHOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO 45 DEGREE, FLARELESS, LIGHTWEIGHT TABLE 3 - ASSEMBLY LENGTH TOLERANCE HOSE ASSEMBLY LENGTH TOLERAN

16、CE UNDER 18 in .125 in 18 TO 36 in EXCLUSIVE .250 in 36 TO 50 in EXCLUSIVE .500 in 50 in AND OVER 1% TABLE 4 - WEIGHT HOSE OR SLEEVECODE HOSE OR TYPE SLEEVE UNITSMAXIMUMWEIGHT HOSE SIZE.250MAXIMUMWEIGHT HOSE SIZE.375MAXIMUMWEIGHT HOSE SIZE.500MAXIMUMWEIGHT HOSE SIZE.625MAXIMUMWEIGHT HOSE SIZE.750MAX

17、IMUMWEIGHTHOSE SIZE1.000 -ABHOSE ONLY ABRASION SLEEVE (TFE-AS1291-CODE B) ABRASION SLEEVE (NYLON AS1294) LB/INLB/INLB/IN.009.003.001.015.004.002.020.004.003.027.005.003.058.007.004.085.009.005CDEFIRESLEEVE (15 min) AS1072 ABRASION SLEEVE INTEGRAL WITH HOSE ABRASION SLEEVE (FEP) LB/INLB/INLB/IN.007.0

18、12.002.009.016.003.011.024.003.012.034.005.017.067.006.021.110.007FGHABRASION SLEEVE (AS1073-CODE B) FIRESLEEVE (5 min) AS1072 FIRESLEEVE INTEGRAL (15 min) WITH HOSE LB/INLB/INLB/IN.002.007.019.003.009.027.003.011.035.004.012.047.005.017.099.006.021.117JKLFIRESLEEVE INTEGRAL (5 min) WITH HOSE ABRASI

19、ON SLEEVE POLYESTER WITH HOSE ABRASION SLEEVE (PTFE-AS1293) LB/INLB/INLB/IN.019.012.003.027.016.004.035.022.005.047.030.005.099.060.006.117.090.007NONE FIRESLEEVE CLAMP LB/EA .020 .020 .025 .026 .026 .033 NONE FITTING END (HOSE SIZE - STRAIGHT) LB/EA .060 .090 .150 .240 .520 .713 NONE FITTING END (H

20、OSE SIZE 45 DEGREE) LB/EA .078 .126 .218 .327 .597 .860 TABLE 5 - SLEEVE LENGTH HOSE SIZE LENGTH (INCHES) 04062.00 .25 08102.50 .25 12163.00 .25 TABLE 6 - SPHERICAL BALL SIZE FOR DETERMINING MINIMUM HOSE ASSEMBLY ID /2/ HOSE SIZE STRAIGHT FITTING ELBOW FITTING 040608.122.216.306.115.204.289101216.36

21、9.459.684.349.434.646AEROSPACE STANDARD AS116SHEET 4 OF 5REV. GHOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO 45 DEGREE, FLARELESS, LIGHTWEIGHT NOTES: /1/ LENGTH “L” IS A FOUR DIGIT NUMBER OF WHICH THE FIRST THREE DIGITS DESCRIBE THE HOSE ASSEMBLY LENGTH IN WHOLE INCHES, AND THE

22、FOURTH DIGIT, THE FRACTION OF AN INCH IN EIGHTHS. IF HOSE LENGTH IS AN EXACT WHOLE NUMBER IN INCHES (NO FRACTIONAL LENGTH ADDITIONS), FOURTH DIGIT SHALL BE SPECIFIED AS “0”. LENGTH “L” IS MEASURED FROM “GAGE POINT” TO “GAGE POINT.” FOR LENGTH TOLERANCES SEE TABLE 3. TO CONVERT “GAGE POINT” TO “GAGE

23、POINT” TO “END TO END” MEASUREMENT, ADD “D1” AND “D2” TO LENGTH “L”. /2/ HOSE ASSEMBLY INSIDE DIAMETER SHALL BE VERIFIED BY PASSING THE DESIGNATED, OR LARGER, SPHERICAL BALL PER TABLE 6 THROUGH THE HOSE ASSEMBLY. /3/ DISTANCE ACROSS CORNERS OF THE COUPLING NUT MAY EXCEED THIS DIMENSION. /4/ STANDARD

24、 COUPLING NUTS SHALL BE IN ACCORDANCE WITH AS21921 OR AS4370 AND MATE WITH AS33514 OR AS4375 FITTING ENDS. NONSTANDARD COUPLING NUTS MAY BE USED, PROVIDED THEY ARE DIMENSIONALLY AND FUNCTIONALLY EQUIVALENT, AND PROVIDED THEY CANNOT BE REMOVED FROM THE FITTING. NUTS SHALL MEET TORQUE TEST REQUIREMENT

25、S PER AS1339. /5/ DIAMETERS ARE LISTED FOR CLAMP SELECTION. TUBULAR SLEEVES MAY NOT BE A PERFECT ROUND AND SHALL BE MEASURED WITH A DIAMETER TAPE RULE (OFTEN REFERRED TO AS A PI-TAPE). /6/ TUBULAR ABRASION (TFE) SLEEVES SHALL HAVE AN ID NO GREATER THAN HOSE OD + .05 in. AXIAL MOVEMENT OF THE SLEEVE

26、INSTALLED ON THE HOSE SHALL NOT EXCEED .05 in. ENDS OF THE TUBULAR SLEEVE SHALL BE TERMINATED WITH A LENGTH OF AMS-DTL-23053/11 (FEP) CLASS 1 OR 2, COLOR CLEAR, PER TABLE 5 FIGURE 2. /7/ COIL ABRASION SLEEVES, WHEN ASSEMBLED ON A STRAIGHT HOSE, SHALL HAVE AN AVERAGE GAP BETWEEN COILS NOT EXCEEDING .

27、05 in. DISPLACEMENT OF THE COILS OF THE SLEEVE, CAUSING A GREATER GAP, SHALL NOT BE CAUSE FOR REJECTION IF THE COILS CAN BE REPOSITIONED TO MEET THE GAP REQUIREMENTS. ENDS OF THE COIL SLEEVE SHALL BE TERMINATED WITH A LENGTH OF HEAT SHRINKABLE SLEEVING IN ACCORDANCE WITH TABLE 5 AND FIGURE 2. CODE “

28、B” (NYLON COIL) ABRASION SLEEVES SHALL BE TERMINATED WITH AMS-DTL-23053/5 CLASS 1 OR 3, COLOR BLACK. CODE “L” (COIL ABRASION) SLEEVES SHALL BE TERMINATED WITH AMS-DTL-23053/12, CLASS 1, COLOR TRANSPARENT, PTFE (OPTIONAL AMS-DTL-23053/11 (FEP) CLASS 1 OR 2, COLOR CLEAR). /8/ THE TABLE 2 SLEEVE DIAMET

29、ERS FOR AS1072 SLEEVES APPLY WHEN THE SLEEVE IS COMPRESSED, OR CLAMPED, TO CONTACT THE HOSE. IN THIS CASE A WRINKLE MAY OCCUR OVER APPROXIMATELY 10% OF THE SLEEVE CIRCUMFERENCE. /9/ THE CUT ENDS OF THE FIRESLEEVE SHALL BE COATED WITH RTV SILICONE RUBBER, PRIOR TO INSTALLATION, TO PREVENT WICKING OF

30、FLUIDS. THE FIRESLEEVE ENDS SHALL BE SECURED TO THE HOSE ASSEMBLY END FITTINGS WITH CORROSION RESISTANT STEEL BANDS. AFTER INSTALLATION, CRACKS OR VOIDS IN THE FIRESLEEVE, WHICH EXPOSE THE FIBERGLASS, SHALL BE COATED WITH RTV SILICONE RUBBER. /10/ INTEGRAL ABRASION SLEEVE SHALL FORM AN INTEGRAL, PER

31、MANENT PART OF THE HOSE AND SHALL TERMINATE A MAXIMUM OF .200 in FROM THE END OF THE COLLAR. /11/ FEP AND POLYOLEFIN SHRINK ABRASION SLEEVES SHALL BE SHRUNK TO A SNUG FIT OVER THE HOSE AND END FITTING COLLARS. /12/ ADD “AS1055 TYPE IIb CLASS A-S/P” OR “AS150 TYPE IX bA” TO IDENTIFICATION MARKING TO

32、SHOW LEVEL OF COMPLIANCE, “FIRE RESISTANT” (5 min), WITH AS1055. /13/ ADD “AS1055 TYPE IIb CLASS B-S/P” OR “AS150 TYPE IX bB” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIRE PROOF” (15 min), WITH AS1055. /14/ SLEEVES CODED “D” ARE INACTIVE FOR FUTURE DESIGN AND SUPERSEDED BY CODE “K”, A

33、S OF THE RELEASE DATE OF REVISION “B” OF THIS STANDARD. 15. CONSTRUCTION AND PERFORMANCE: SEE AS1339. FITTINGS SHALL BE PERMANENTLY ATTACHED TO THE HOSE. 16. OPERATING CHARACTERISTICS: SEE AS1339. AEROSPACE STANDARD AS116SHEET 5 OF 5REV. GHOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIG

34、HT TO 45 DEGREE, FLARELESS, LIGHTWEIGHT 17. MATERIALS: a. HOSE AND FITTINGS: PER AS1339. b. SLEEVES: SEE APPLICABLE STANDARD, TABLE 2. 18. MARKING: MARKING SHALL BE PER AS1339 ON A STAINLESS STEEL BAND NOT OVER 1.0 in WIDE, OR ON THE COLLAR. THE CHARACTERS SHALL BE A MINIMUM OF .06 in HIGH. THE BAND

35、 SHALL BE SO DESIGNED AS TO REMAIN TIGHT ON THE HOSE TO PREVENT RELATIVE MOVEMENT AND RESULTANT CHAFING. IT SHALL BE OF SUFFICIENT STRENGTH TO PREVENT REMOVAL BY HAND. HOSE ASSEMBLY DATE AND “PT” SYMBOL SHALL BE PERMANENTLY MARKED ON THE BAND OR ON AN END FITTING OR A FIRESLEEVE CLAMP. 19. FIBERGLAS

36、S CONSTRUCTED FIRESLEEVES ARE IDENTICAL DIMENSIONALLY AND FUNCTIONALLY WITH ASBESTOS CONSTRUCTED FIRESLEEVES. ASBESTOS CONSTRUCTED FIRESLEEVES MAY BE RECEIVED AND USED UNTIL SUPPLY IS DEPLETED. /20/ PROCUREMENT SPECIFICATION: AS1339 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPEC

37、IFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCREDITED DISTRIBUTOR LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS1339 FOR THIS STANDARD. SEE www.eAuditN FOR CURRENT QPL ON-LINE. /21/ ALTERNATE FORGED CONFIG

38、URATION MAY BE USED PROVIDED ALL DIMENSIONAL AND WEIGHT REQUIREMENTS ARE MET. 22. DO NOT USE UNASSIGNED SIZE CODES OR SLEEVE CODES. 23. HOSE ASSEMBLIES PURCHASED PRIOR TO REVISION “A” WITH ALUMINUM ALLOY IDENTIFICATION BANDS MAY BE USED UNTIL SUPPLY IS DEPLETED. 24. HOSE ASSEMBLIES WITH COIL ABRASIO

39、N OR TUBULAR ABRASION SLEEVES PURCHASED AFTER THE DATE OF REVISION “A” SHALL CONFORM TO THE REQUIREMENTS OF TABLE 5 AND FIGURE 2. HOSE ASSEMBLIES IN STOCK MAY BE USED UNTIL SUPPLY IS DEPLETED. /25/ SAFETY WIRE HOLES, LOCATION AND DIAMETER PER AS1043. WHEN CODE “L” IS SPECIFIED AT THE END OF THE PART

40、 NUMBER, SAFETY WIRE HOLES SHALL BE INCLUDED ON BOTH END FITTINGS 26 EXAMPLE OF PART NUMBER: HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO 45 ELBOW, FLARELESS, LIGHTWEIGHT, .500 DIA, ABRASION SLEEVE COIL (PTFE-AS1293), 24.250 LONG, WITH LOCKWIRE HOLES ON BOTH ENDS AS116 08 L 024

41、 2 L SAFETY WIRE HOLES / 25/ - ADD ONLY WHEN REQUIRED FRACTIONAL LENGTH IN EIGHTHS OF AN INCH /1/ LENGTH IN WHOLE INCHES /1/ SLEEVE CODE, SEE TABLE 2 BASIC HOSE ASSEMBLY SIZE, SEE TABLE 1 BASIC HOSE ASSEMBLY PART NUMBER 27. A CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE

42、USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.