SAE AS 115G-2012 HOSE ASSEMBLY PTFE CRES REINFORCED 3000 PSI 400 STRAIGHT TO STRAIGHT FLARELESS LIGHTWEIGHT《聚四氟乙烯(PTFE)耐蚀钢(CRES)增强3000 psig 400℉直角对直角非扩口轻型软管接头》.pdf

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1、AEROSPACE STANDARD HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO STRAIGHT, FLARELESS, LIGHTWEIGHT AS115Copyright 2012 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, e

2、lectronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 19

3、76-08REAFFIRMED 2007-07 REVISED 2012-05THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3D REV.GFEDERAL SUPPLY CLASS 4720 AS115SHEET 1 OF 5REV. GPROCUREMENT SPECIFICATION: AS1339 /20/SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering

4、 sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffirmed, revis

5、ed, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS115GRATIONALE ADDITIONAL CODE CALLOUT BEING INTRODUCED FOR OPTIONAL SAFETY WIRE HOLES. QPL NOTE REVISED. .ASSEMBLY

6、 LENGTH “L“ /1/ TO GAGE DIA2X2 X D2 X B2 X C /2/2 X THREAD T2 X E /3/ODID2 X F /4/NIPPLE ENDDESIGN PERNAS1760 2XA x 2SAFETY WIRE HOLES /22/DIMENSIONS IN INCHESFIGURE 1 - HOSE AND FITTING DIMENSIONS FIGURE 2 - TUBULAR/COIL ABRASION END AEROSPACE STANDARD AS115SHEET 2 OF 5REV. GHOSE ASSEMBLY, PTFE, CR

7、ES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO STRAIGHT, FLARELESS, LIGHTWEIGHT TABLE 1 - ASSEMBLY DIMENSIONS HOSE ASSEMBLY AS115SIZE CODE SIZE THREAD T PER AS8879 IDMIN(REF) AMAXBGAGE DIABASICC /2/ DIAMIND(REF) E /3/ DIA MAX WITHOUT SLEEVINGFHEX(REF) 04 .250 .4375-20 UNJF-3B .212 1.56 .2930 .135 .16 .

8、69 .56 06 .375 .5625-18 UNJF-3B .298 1.75 .4120 .240 .16 .80 .69 08 .500 .7500-16 UNJF-3B .391 2.00 .5600 .340 .19 .97 .88 10 .625 .8750-14 UNJF-3B .485 2.25 .6730 .410 .20 1.11 1.00 12 .750 1.0625-12 UNJ-3B .602 2.50 .8100 .510 .23 1.38 1.25 16 1.000 1.3125-12 UNJ-3B .852 3.00 1.0620 .760 .30 1.66

9、1.50 TABLE 2 - HOSE AND SLEEVE OUTSIDE DIAMETER SLEEVE CODE SLEEVE MATERIAL TEMP.LIMIT F TOLE-RANCEHOSE OR SLEEVE OUTSIDEDIAMETER/5/ HOSESIZE .250 HOSE OR SLEEVE OUTSIDEDIAMETER/5/ HOSESIZE .375 HOSE OR SLEEVE OUTSIDEDIAMETER/5/ HOSESIZE .500 HOSE OR SLEEVE OUTSIDEDIAMETER/5/ HOSESIZE .625 HOSE OR S

10、LEEVE OUTSIDEDIAMETER/5/ HOSESIZE .750 HOSE OR SLEEVE OUTSIDEDIAMETER/5/ HOSESIZE 1.000 () INDICATES HOSE ONLY, NO SLEEVE (SEE AS1339) 400 MAX MIN A ABRASION SLEEVE TUBULAR (TFE-AS1291-CODE B) /6/ 400 MAX MIN .500 .440 .600 .540 .730 .670 .840 .780 1.110 1.050 1.400 1.340 B ABRASION SLEEVE COIL (NYL

11、ON AS1294) /7/ 275 MAX MIN .450 .390 .550 .490 .695 .635 .810 .750 1.080 1.020 1.360 1.300 C FIRESLEEVE (AS1072 SIL-FG) (15 min) /8/ /9/ /13/ 400 MAX MIN .625 .500 .750 .625 .875 .750 1.000 .875 1.250 1.125 1.500 1.375 D ABRASION SLEEVE INTEGRAL SILICONE COMPOSITE /10/ /14/ 350 MAX MIN .500 .460 .60

12、0 .560 .700 .660 .830 .790 1.120 1.070 1.400 1.350 E ABRASION SLEEVE SHRINK-ON (FEP) /11/ 350 MAX MIN .424 .374 .540 .480 .665 .615 .790 .730 1.070 1.010 1.350 1.290 F ABRASION SLEEVE SHRINK-ON (POLYOLEFIN AS1073 - CODE B) /11/275 MAX MIN .450 .400 .560 .505 .695 .645 .810 .750 1.080 1.020 1.360 1.3

13、00 G FIRESLEEVE (AS1072 SIL FG) (5 min) /8/ /9/ /12/ 400 MAX MIN .625 .500 .750 .625 .875 .750 1.000 .875 1.250 1.125 1.500 1.375 H FIRESLEEVE INTEGRAL SILICONE (15 min) /13/ 400 MAX MIN .660 .600 .745 .685 .895 .835 1.005 .945 1.240 1.160 1.515 1.455 J FIRESLEEVE INTEGRAL SILICONE (5 min) /12/ 400

14、MAX MIN .660 .600 .745 .685 .895 .835 1.005 .945 1.240 1.160 1.515 1.455 K INTEGRAL ABRASION SLEEVE (BRAIDED) POLYESTER /10/ 300 MAX MIN .490 .444 .570 .535 .695 .650 .800 .760 1.070 1.030 1.350 1.310 L ABRASION SLEEVE COIL (PTFE-AS1293) /7/ 400 MAX MIN .500 .440 .600 .540 .730 .670 .862 .802 1.110

15、1.050 1.400 1.340 AEROSPACE STANDARD AS115SHEET 3 OF 5REV. GHOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO STRAIGHT, FLARELESS, LIGHTWEIGHT TABLE 3 - ASSEMBLY LENGTH TOLERANCE HOSE ASSEMBLY LENGTH TOLERANCE UNDER 18 in .125 in 18 TO 36 in EXCLUSIVE .250 in 36 TO 50 in EXCLUSIVE .

16、500 in 50 in AND OVER 1% TABLE 4 - WEIGHT HOSEORSLEEVE CODE HOSE OR TYPE SLEEVE UNITSMAXIMUMWEIGHT HOSESIZE .250 MAXIMUMWEIGHT HOSESIZE .375 MAXIMUMWEIGHT HOSESIZE .500 MAXIMUMWEIGHT HOSESIZE .625 MAXIMUMWEIGHT HOSESIZE .750 MAXIMUMWEIGHT HOSESIZE 1.000 -ABHOSE ONLY ABRASION SLEEVE (TFE-AS1291-CODE

17、B) ABRASION SLEEVE (NYLON AS1294) LB/IN LB/IN LB/IN .009 .003 .001 .015 .004 .002 .020 .004 .003 .027 .005 .003 .058 .007 .004 .085 .009 .005 CDEFIRESLEEVE (15 min) AS1072 ABRASION SLEEVE INTEGRAL WITH HOSE ABRASION SLEEVE (FEP) LB/IN LB/IN LB/IN .007 .012 .002 .009 .016 .003 .011 .024 .003 .012 .03

18、4 .005 .017 .067 .006 .021 .110 .007 FGHABRASION SLEEVE (AS1073-CODE B) FIRESLEEVE (5 min) AS1072 FIRESLEEVE INTEGRAL (15 min) WITH HOSE LB/IN LB/IN LB/IN .002 .007 .019 .003 .009 .027 .003 .011 .035 .004 .012 .047 .005 .017 .099 .006 .021 .117 JKLFIRESLEEVE INTEGRAL (5 min) WITH HOSE ABRASION SLEEV

19、E POLYESTER WITH HOSE ABRASION SLEEVE (PTFE-AS1293) LB/IN LB/IN LB/IN .019 .012 .003 .027 .016 .004 .035 .022 .005 .047 .030 .005 .099 .060 .006 .117 .090 .007 NONE FIRESLEEVE CLAMP LB/EA .020 .020 .025 .026 .026 .033 NONE FITTING END (STRAIGHT) LB/EA .060 .090 .150 .240 .520 .713 TABLE 5 - SLEEVE L

20、ENGTH HOSE SIZE LENGTH (INCHES) 04062.00 .25 08102.50 .25 12163.00 .25 TABLE 6 - SPHERICAL BALL SIZE FOR DETERMINING MINIMUM HOSE ASSEMBLY ID /2/ HOSE SIZE STRAIGHT FITTING 040608.122.216.306101216.369.459.684AEROSPACE STANDARD AS115SHEET 4 OF 5REV. GHOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 4

21、00 F, STRAIGHT TO STRAIGHT, FLARELESS, LIGHTWEIGHT NOTES: /1/ LENGTH “L” IS A FOUR DIGIT NUMBER OF WHICH THE FIRST THREE DIGITS DESCRIBE THE HOSE ASSEMBLY LENGTH IN WHOLE INCHES, AND THE FOURTH DIGIT, THE FRACTION OF AN INCH IN EIGHTHS. IF HOSE LENGTH IS AN EXACT WHOLE NUMBER IN INCHES (NO FRACTIONA

22、L LENGTH ADDITIONS), FOURTH DIGIT SHALL BE SPECIFIED AS “0”. LENGTH “L” IS MEASURED FROM “GAGE POINT” TO “GAGE POINT.” FOR LENGTH TOLERANCES SEE TABLE 3. TO CONVERT “GAGE POINT” TO “GAGE POINT” TO “END TO END” MEASUREMENT, ADD TWO TIMES “D” TO LENGTH “L”. /2/ HOSE ASSEMBLY INSIDE DIAMETER SHALL BE V

23、ERIFIED BY PASSING THE DESIGNATED, OR LARGER, SPHERICAL BALL PER TABLE 6 THROUGH THE HOSE ASSEMBLY. /3/ DISTANCE ACROSS CORNERS OF THE COUPLING NUT MAY EXCEED THIS DIMENSION. /4/ STANDARD COUPLING NUTS SHALL BE IN ACCORDANCE WITH AS21921 OR AS4370 AND MATE WITH AS33514 OR AS4375 FITTING ENDS. NONSTA

24、NDARD COUPLING NUTS MAY BE USED, PROVIDED THEY ARE DIMENSIONALLY AND FUNCTIONALLY EQUIVALENT, AND PROVIDED THEY CANNOT BE REMOVED FROM THE FITTING. NUTS SHALL MEET TORQUE TEST REQUIREMENTS PER AS1339. /5/ DIAMETERS ARE LISTED FOR CLAMP SELECTION. TUBULAR SLEEVES MAY NOT BE A PERFECT ROUND AND SHALL

25、BE MEASURED WITH A DIAMETER TAPE RULE (OFTEN REFERRED TO AS PI-TAPE). /6/ TUBULAR ABRASION (TFE) SLEEVES SHALL HAVE AN ID NO GREATER THAN HOSE OD +.05 in. AXIAL MOVEMENT OF THE SLEEVE INSTALLED ON THE HOSE SHALL NOT EXCEED .05 in. ENDS OF THE TUBULAR SLEEVE SHALL BE TERMINATED WITH A LENGTH OF AMS-D

26、TL-23053/11 (FEP) CLASS 1 OR 2, COLOR CLEAR, PER TABLE 5 FIGURE 2. /7/ COIL ABRASION SLEEVES, WHEN ASSEMBLED ON A STRAIGHT HOSE, SHALL HAVE AN AVERAGE GAP BETWEEN COILS NOT EXCEEDING .05 in. DISPLACEMENT OF THE COILS OF THE SLEEVE, CAUSING A GREATER GAP, SHALL NOT BE CAUSE FOR REJECTION IF THE COILS

27、 CAN BE REPOSITIONED TO MEET THE GAP REQUIREMENTS. ENDS OF THE COIL SLEEVE SHALL BE TERMINATED WITH A LENGTH OF HEAT SHRINKABLE SLEEVING IN ACCORDANCE WITH TABLE 5 AND FIGURE 2. CODE “B” (NYLON COIL) ABRASION SLEEVES SHALL BE TERMINATED WITH AMS-DTL-23053/5 CLASS 1 OR 3, COLOR BLACK. CODE “L” (COIL

28、ABRASION) SLEEVES SHALL BE TERMINATED WITH AMS-DTL-23053/12, CLASS 1, COLOR TRANSPARENT, PTFE (OPTIONAL AMS-DTL-23053/11 (FEP) CLASS 1 OR 2, COLOR CLEAR). /8/ THE TABLE 2 SLEEVE DIAMETERS FOR AS1072 SLEEVES APPLY WHEN THE SLEEVE IS COMPRESSED, OR CLAMPED, TO CONTACT THE HOSE. IN THIS CASE A WRINKLE

29、MAY OCCUR OVER APPROXIMATELY 10% OF THE SLEEVE CIRCUMFERENCE. /9/ THE CUT ENDS OF THE FIRESLEEVE SHALL BE COATED WITH RTV SILICONE RUBBER, PRIOR TO INSTALLATION, TO PREVENT WICKING OF FLUIDS. THE FIRESLEEVE ENDS SHALL BE SECURED TO THE HOSE ASSEMBLY END FITTINGS WITH CORROSION RESISTANT STEEL BANDS.

30、 AFTER INSTALLATION, CRACKS OR VOIDS IN THE FIRESLEEVE, WHICH EXPOSE THE FIBERGLASS, SHALL BE COATED WITH RTV SILICONE RUBBER. /10/ INTEGRAL ABRASION SLEEVE SHALL FORM AN INTEGRAL, PERMANENT PART OF THE HOSE AND SHALL TERMINATE A MAXIMUM OF .200 in FROM THE END OF THE COLLAR. /11/ FEP AND POLYOLEFIN

31、 SHRINK ABRASION SLEEVES SHALL BE SHRUNK TO A SNUG FIT OVER THE HOSE AND END FITTING COLLARS. /12/ ADD “AS1055 TYPE IIb CLASS A-S/P” OR “AS150 TYPE IX bA” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIRE RESISTANT” (5 min), WITH AS1055. /13/ ADD “AS1055 TYPE IIb CLASS B-S/P” OR “AS150 TY

32、PE IX bB” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIRE PROOF” (15 min), WITH AS1055. /14/ SLEEVES CODED “D” ARE INACTIVE FOR FUTURE DESIGN AND SUPERSEDED BY CODE “K”, AS OF THE RELEASE DATE OF REVISION “B” OF THIS STANDARD. 15. CONSTRUCTION AND PERFORMANCE: SEE AS1339. FITTINGS SHALL

33、 BE PERMANENTLY ATTACHED TO THE HOSE. 16. OPERATING CHARACTERISTICS: SEE AS1339. AEROSPACE STANDARD AS115SHEET 5 OF 5REV. GHOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 PSI, 400 F, STRAIGHT TO STRAIGHT, FLARELESS, LIGHTWEIGHT 17. MATERIALS: a. HOSE AND FITTINGS: PER AS1339. b. SLEEVES: SEE APPLICABLE S

34、TANDARD, TABLE 2. 18. MARKING: MARKING SHALL BE PER AS1339 ON A STAINLESS STEEL BAND NOT OVER 1.0 in WIDE, OR ON THE COLLAR. THE CHARACTERS SHALL BE A MINIMUM OF .06 in HIGH. THE BAND SHALL BE SO DESIGNED AS TO REMAIN TIGHT ON THE HOSE TO PREVENT RELATIVE MOVEMENT AND RESULTANT CHAFING. IT SHALL BE

35、OF SUFFICIENT STRENGTH TO PREVENT REMOVAL BY HAND. HOSE ASSEMBLY DATE AND “PT” SYMBOL SHALL BE PERMANENTLY MARKED ON THE BAND OR ON AN END FITTING OR A FIRESLEEVE CLAMP. 19. FIBERGLASS CONSTRUCTED FIRESLEEVES ARE IDENTICAL DIMENSIONALLY AND FUNCTIONALLY WITH ASBESTOS CONSTRUCTED FIRESLEEVES. ASBESTO

36、S CONSTRUCTED FIRESLEEVES MAY BE RECEIVED AND USED UNTIL SUPPLY IS DEPLETED. 20. PROCUREMENT SPECIFICATION: AS1339 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCREDITED DISTRIBUTOR

37、LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS1339 FOR THIS STANDARD. SEE www.eAuditN FOR CURRENT QPL ON-LINE. 21. DO NOT USE UNASSIGNED SIZE CODES OR SLEEVE CODES. 22. HOSE ASSEMBLIES PURCHASED PRIOR TO REVISION “A” WITH ALUMINUM ALLOY IDENTIFICATION BANDS

38、 MAY BE USED UNTIL SUPPLY IS DEPLETED. 23. HOSE ASSEMBLIES WITH COIL ABRASION OR TUBULAR ABRASION SLEEVES PURCHASED AFTER THE DATE OF REVISION “A” SHALL CONFORM TO THE REQUIREMENTS OF TABLE 5 AND FIGURE 2. HOSE ASSEMBLIES IN STOCK MAY BE USED UNTIL SUPPLY IS DEPLETED. 24. SAFETY WIRE HOLES, LOCATION

39、 AND DIAMETER PER AS1043. WHEN CODE “L“ IS SPECIFIED IN THE PART NUMBER, SAFETY WIRE HOLES SHALL BE INCLUDED ON BOTH END FITTINGS. 25. EXAMPLE OF PART NUMBER: HOSE ASSEMBLY, PTFE, CRES REINFORCED, 3000 psi, 400 F, STRAIGHT TO STRAIGHT, FLARELESS, LIGHTWEIGHT, .500 DIA, ABRASION SLEEVE COIL (PTFE-AS1

40、293), 24.250 LONG, WITH LOCKWIRE HOLES ON BOTH ENDS.AS115 08 L 024 2 L SAFETY WIRE HOLES / 24/ - ADD ONLY WHEN REQUIRED FRACTIONAL LENGTH IN EIGHTHS OF AN INCH /1/ LENGTH IN WHOLE INCHES /1/ SLEEVE CODE, SEE TABLE 2 BASIC HOSE ASSEMBLY SIZE, SEE TABLE 1 BASIC HOSE ASSEMBLY PART NUMBER 26. A CHANGE B

41、AR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.