SAE AMS 4635G-2015 Aluminum Bronze Bars Rods and Forgings 87Cu - 9Al - 3Fe Stress Relieved (UNS C62300).pdf

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1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2015 SAE International All rights reserved. No part of this p

3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497

4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS4635G AEROSPACE MATERIAL SPECIFICATION AMS4635 REV. G Issued 1941-11 Revised 2

5、015-06 Superseding AMS4635F Aluminum Bronze Bars, Rods, and Forgings 87Cu 9Al - 3Fe Stress Relieved (Composition similar to UNS C62300) RATIONALE AMS4635G revises Condition of Forgings (3.2.2) and is a Five Year Review and update of this specification. 1. SCOPE 1.1 Form This specification covers one

6、 type of aluminum bronze in the form of bars, rods, forgings, and forging stock. 1.2 Application These products have been used typically for parts requiring strength and corrosion resistance at moderate temperatures, but usage is not limited to such applications. 2. APPLICABLE DOCUMENTS The issue of

7、 the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no s

8、uperseding document has been specified, the last published issue of that document shall apply. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. AMS2221 To

9、lerances, Copper and Copper Alloy Bars and Rods AMS2808 Identification Forgings SAE INTERNATIONAL AMS4635G Page 2 of 4 2.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM B249/B249M Gen

10、eral Requirements for Wrought Copper and Copper-Alloy Rod, Bar, Shapes, and Forgings ASTM E10 Brinell Hardness of Metallic Materials ASTM E478 Chemical Analysis of Copper Alloys 3. TECHNICAL REQUIREMENTS 3.1 Composition Shall conform to the percentages by weight shown in Table 1, determined by wet c

11、hemical methods in accordance with ASTM E478, by spectrochemical methods, or by other analytical methods acceptable to purchaser. Table 1 - Composition Element (3.1.1) min max Aluminum 8.5 10.0 Iron 2.0 4.0 Nickel (including Cobalt) - 1.0 Tin - 0.6 Manganese - 0.50 Silicon - 0.25 Copper (including S

12、ilver) (See 3.1.2) Sum of Named Elements (3.1.3) 99.5 - 3.1.1 These composition limits do not preclude the presence of other elements. Limits may be established and analysis required for unnamed elements by agreement between the manufacturer or supplier and purchaser. 3.1.2 Copper may be reported as

13、 “remainder”, or as the difference between the sum of results for all analyzed elements and 100%, or as the result of direct analysis. 3.1.3 When all named elements in Table 1 are analyzed, the sum shall be 99.5% minimum, but such determination is not required for routine acceptance of each lot. 3.2

14、 Condition The product shall be supplied in the following condition: 3.2.1 Bars and Rods As rolled or extruded and stress relieved. 3.2.2 Forgings Stress relieved. 3.2.3 Forging Stock As ordered by the forging manufacturer. 3.3 Properties The product shall conform to the following requirements: SAE

15、INTERNATIONAL AMS4635G Page 3 of 4 3.3.1 Bars, Rods and Forgings 3.3.1.1 Hardness Shall be 155 to 190 HB/10/1000, or equivalent, determined in accordance with ASTM E10 on the surface except on rounds where a flat, as necessary for accuracy, may be made. 3.3.2 Forging Stock As agreed upon by purchase

16、r and vendor. 3.4 Quality The product, as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to usage of the product. 3.5 Tolerance Bars and rods shall conform to AMS2221 as applicable to refractory alloys. 4. Q

17、UALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The vendor of the product shall supply all samples for vendors tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to en

18、sure that the product conforms to the specified requirements. 4.2 Classification of Tests All technical requirements are acceptance tests and shall be performed on each lot. 4.3 Sampling and Testing 4.3.1 Bars and Rods Shall be in accordance with ASTM B249/B249M. 4.3.2 Forgings and Forging Stock As

19、agreed upon by purchaser and vendor. 4.4 Reports 4.4.1 The vendor of bars, rods, and forgings shall furnish with each shipment a report showing the results of tests for chemical composition and hardness of each lot. This report shall include the purchase order number, lot number, AMS4635G, size, and

20、 quantity. If forgings are supplied, the part number and the size and melt source of stock used to make the forgings shall also be included. 4.4.2 The vendor of forging stock shall furnish with each shipment a report showing the results of tests for chemical composition of each lot. This report shal

21、l include the purchase order number, lot number, AMS4635G, size and quantity. 4.5 Resampling and Retesting If any specimen used in the above tests fails to meet the specified requirements, disposition of the product may be based on the results of testing three additional specimens for each original

22、nonconforming specimen. Failure of any retest specimen to meet the specified requirements shall be cause for rejection of the product represented. Results of all tests shall be reported. SAE INTERNATIONAL AMS4635G Page 4 of 4 5. PREPARATION FOR DELIVERY 5.1 Identification The product shall be identi

23、fied as follows: 5.1.1 Bars and Rods Individual pieces or bundles shall have attached a durable tag or label marked with the purchase order number, AMS4635G, lot number, and nominal size or shall be boxed and the box marked with the same information. 5.1.2 Forgings Shall be in accordance with AMS280

24、8. 5.1.3 Forging Stock As agreed upon by purchaser and vendor. 5.2 Packaging The product shall be prepared for shipment in accordance with commercial practice and in compliance with applicable rules and regulations pertaining to the handling, packaging, and transportation of the product to endure ca

25、rrier acceptance and safe delivery. 6. ACKNOWLEDGMENT A vendor shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders. 7. REJECTIONS Products not conforming to this specification, or to modifications authorized by purchaser, will be s

26、ubject to rejection. 8. NOTES 8.1 A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a comp

27、lete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. 8.2 Terms used in AMS are clarified in ARP1917. 8.3 Purchase documents should specify not less than the following: AMS4635G Form and size or part number of product Quantity of product. 8.4 Similar Specifications ASTM B124 is listed for information only and shall not be construed as an acceptable alternate unless all requirements of this AMS are met. PREPARED BY AMS COMMITTEE “D”