NAVISTAR MPAPS B-50-2014 Restricted Chemical Substances.pdf

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1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 1 of 5 NAVISTAR, INC. Material, Parts, and Process Specificatio

2、ns (MPAPS) NUMBER: MPAPS B-50 Former Designation: CEMS B-50 TITLE: Restricted Chemical Substances CURRENT REV No.: 1402 DATE: Feb. 2014 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: CEMS B-50 Aug 2013 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURR

3、ENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability o

4、f regulatory limits prior to use. Change Notice: 1.0 SCOPE The purpose of this specification is to describe Navistar policy concerning the usage of certain chemical substances in Navistar products. These restrictions are based on environmental regulations and/or corporate requirements of Navistar, I

5、nc. These substances shall be either excluded from or restricted in parts, materials, equipment, manufacturing processes, or other goods, supplied to and/or manufactured by Navistar, Inc., and intended for use in Navistar trucks, engines, and other branded products. 2.0 INTRODUCTION Navistar believe

6、s that good environmental practice is good business, and is committed to pursuing sustainable strategies related to environmental protection. Sustainability means ensuring success in the present without compromising the future, so Navistar is committed to delivering great products that drive the eco

7、nomy while also operating in a manner that helps the environment and benefits society. Thus, Navistar operates on certain business principles which support environmental protection and reduce the impact of our products on the environment throughout the entire product lifecycle. These principles incl

8、ude producing vehicles and engines which meet all applicable environmental standards in the regions and countries in which we operate, eliminating or minimizing toxic substances from our production materials and end products, and ensuring that employees, suppliers, and customers accept responsibilit

9、y for meeting environmental requirements when conducting business. 2.1 Regulations 2.1.1 General Currently companies that sell electronic or automotive products are subject to a variety of environmental regulations. These include RoHS (Restriction of Hazardous Substances directive) which restricts t

10、he use of certain chemical substances in the manufacture of electrical and electronic equipment; WEEE (Waste Electrical and Electronic Equipment directive) which sets collection, recycling, and recovery targets related to the disposal of electrical goods; and ELV (End of Life Vehicles directive) whi

11、ch targets hazardous substances related to the dismantling of vehicles and components at their end of life. The automotive industry adheres to the requirements of the Global Automotive Declarable Substance List (GADSL), which covers declaration of certain information about substances relevant to par

12、ts and materials supplied by the supply chain to automotive manufacturers. NUMBER: MPAPS B-50 TITLE: RESTRICTED CHEMICAL SUBSTANCES REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are

13、 required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 2 of 5 2.1.2 REACH The European Union (EU) has adopted a new restricted substance regulation called REACH (Registration, Evaluation, Authorization, and Restriction of Chemicals), which increases complexity and mandat

14、ory tracking of substances in most every product used by the EU or shipped into the EU. This regulation requires the registration of hazardous substances that are sold, imported, manufactured, or used above certain quantities, and includes basic substances, materials, and components. In principle, R

15、EACH applies to all chemicals: not only chemicals used in industrial processes but also in our day-to-day life, for example in cleaning products and paints, as well as in articles such as clothes, furniture and electrical appliances. REACH applies to all substances with a few exemptions: radioactive

16、 substances, substances under customs supervision, waste, substances used in medicinal products (or other substances covered by equivalent legislation). Polymers are, for the time being, exempted from registration. REACH regulations also include substances of very high concern (SVHC), which are clas

17、sified as: carcinogenic, mutagenic, or toxic to reproduction; persistent, bioaccumulative and toxic (PBT) or very persistent and very bioaccumulative (vPvB); or those substances identified, on a case-by-case basis, as causing probable serious effects to human health or the environment (e.g. endocrin

18、e disrupters). 2.1.3 Conflict Minerals The U.S. Congress enacted section 1502 of the Dodd-Frank Act which required the Securities and Exchange Commission (SEC) to adopt rules to require certain SEC registrants to publically disclose their use of Conflict Minerals originating from the Democratic Repu

19、blic of the Congo (DRC) or any of the nine adjoining countries: Angola, Burundi, Central African Republic, Congo Republic, Rwanda, Sudan, Tanzania, Uganda, and Zambia. These rules went into effect at the end of 2012 and require companies to report on their Conflict Mineral use annually starting in 2

20、013. Navistar is committed to complying with the requirements of the SEC rules. Conflict minerals are minerals mined in conditions of armed conflict and human rights abuses. The conflict minerals include gold, columbite-tantalite (coltan), cassiterite, wolframite, or their derivatives tantalum, tin,

21、 and tungsten. Under the 1502 Dodd-Frank Act, companies subject to the SEC annual reporting requirement are required to exercise due diligence on the source and chain of custody of their conflict minerals. The company is required to make the annual report available on their website and maintain reco

22、rds relating to the country of origin inquiries from their suppliers. 2.2 Design Requirements It is expected that all suppliers to Navistar become familiar with the requirements of this specification, and that the design and fabrication of Navistar products, parts, components, or assemblies comply w

23、ith the requirements defined herein. 3.0 APPLICATION This specification is applicable to all parts, materials, components, assemblies, and subassemblies, whose material and/or product specifications are referenced to this specification. 4.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest

24、issue of all referenced standards applies. The following specifications, standards, and regulations are referenced herein. NUMBER: MPAPS B-50 TITLE: RESTRICTED CHEMICAL SUBSTANCES REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission f

25、rom Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 3 of 5 Quality Standard ISO 9001 or TS-16949 ASTM E 30 ASTM E 1508 CFR Title 40, Part 82 ASTM E 158 ASTM E 1621 ASTM C 1111 ASTM E 334 ASTM E 1642 5.0 GENERAL REQUIREME

26、NTS The requirements for restricted chemical substances per this specification are based on the requirements listed in the Global Automotive Declarable Substances List (GADSL) which is available at www.gadsl.org. Materials identified as (P) “prohibited” in the GADSL list must not be used in Navistar

27、 products. The use of materials listed as (D) “declarable” in GADSL as well as those defined as “SVHC” by REACH must be avoided in design of our products because the continuing availability of these materials is in question. The intentional addition of any of these restricted chemical substances to

28、any part, component, or material being manufactured by Navistar or used by Navistar in the assembly of its products must be avoided. 5.1. Specified Intentional Additions In cases where the addition of certain restricted chemical substances is necessary in order to meet the required content as descri

29、bed in a Navistar material specification, product specification, or purchase order, that maximum content described in the specification and/or purchase order is acceptable and exempted from the requirements of this specification. 5.2 Deviations In specific cases where technical requirements make the

30、 use of a prohibited substance necessary and alternative or substitute materials meeting the technical requirements for that restricted substance are not yet available, a temporary deviation (limited to one year maximum duration) to allow the use of that restricted chemical substance may be authoriz

31、ed. In such cases, the standard Navistar policies regarding deviation authority, deviation approval, etc., shall apply. Deviations for use of hexavalent chromium are not permitted (see Section 5.4.3 below). 5.3 Reporting Requirements by All Suppliers In order to ensure compliance to the regulations

32、in Section 2.1, suppliers are required to input all material and substance data for each part number supplied to Navistar (all divisions) in the International Material Data System (IMDS) which can be accessed at http:/. An accepted Material Data Sheet (MDS) in IMDS by Navistar is a requirement for P

33、PAP/PSW approval. 5.4 Summary of Navistar Chemical Restrictions (Specific requirements are given in the GADSL list, www.gadsl.org ) 5.4.1 Cadmium Cadmium and cadmium compounds are prohibited and shall not be used in surface treatments, dyes, paints, plastic colorizers, plastic resins, pigments, or s

34、tabilizers. The use of cadmium as a plating in certain safety devices, electrical contacts, and on fasteners must be eliminated. In those limited cases where substitute plating materials are not yet fully developed, temporary deviations to permit cadmium plating may be requested if no other material

35、 is deemed suitable for the application. 5.4.2 Chlorofluorocarbons The use of chlorofluorocarbon refrigerants in Navistar air conditioning, or other cooling systems, is prohibited. The use of chlorofluorocarbon refrigerants in automotive air conditioning systems was halted by Federal mandate effecti

36、ve December 31, 1995 (CFR 40-82). The use of any chlorofluorocarbon NUMBER: MPAPS B-50 TITLE: RESTRICTED CHEMICAL SUBSTANCES REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are requir

37、ed to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 4 of 5 compound described in CFR Title 40, Part 82, in any Navistar cooling or other heat-exchange system is prohibited. 5.4.3 Hexavalent Chrome The use of hexavalent chrome/chromates (as used, for example, as a passivation

38、 for zinc plating) is prohibited. The intentional addition of hexavalent chrome to any material, part, or component being supplied to the requirements of this specification is prohibited. 5.4.4 Lead and Lead Compounds Lead and lead compounds shall not be used in surface treatments, dyes, pigments, p

39、aints, plastic colorizers, plastic resins, or stabilizers. The intentional addition or use of lead in any material or product, whose material or product specification does not specifically require such usage, is prohibited. 5.4.5 Mercury and Mercury Compounds The intentional addition of mercury or a

40、ny mercury compound to any material, part, or component, whose material and/or product specifications are referenced to this specification, is prohibited. 5.4.5.1 Mercury Switches and Contacts: The use of mercury switches and/or contacts in parts or components being manufactured by Navistar or used

41、by Navistar in the assembly of its products is prohibited. 5.4.5.2 Mercury Lamps and Lights: The use of mercury and/or mercury compounds in lamps and/or lights is being restricted by several countries, in some cases use of mercury compounds after mid-2006 is prohibited. Therefore, the use of mercury

42、 in lamps and lights in Navistar products should be avoided. 5.4.6 PCBs and PBBs The use of polychlorinated biphenyls (PCBs) and polybrominated biphenyls (PBBs) in materials, parts, or components supplied to Navistar is prohibited. The use of PCBs and PBBs in new products is banned by the EPA. These

43、 products are no longer produced commercially in the USA. 5.4.6.1 PBBs and PBDEs The use of polybrominated biphenyls (PBBs) and/ or polybrominated diphenyl ethers (PBDEs) in materials or components supplied to Navistar, including plastic packaging materials, is prohibited. 5.4.7 Radioactive Compound

44、s The use of any radioactive material or compound in any material, part, product, or component supplied to Navistar is prohibited. 6.0 QUALITY See primary material or product specification for requirements. 7.0 METHODS OF TEST When necessary, commonly accepted methods of chemical analysis may be use

45、d to determine the presence of restricted chemical substances at or below their allowable levels. See ASTM E334 and E1642 for gas chromatography methods and ASTM C1111 for atomic absorption methods. See ASTM E30, E158, E1508, and E1621 for emission spectrochemical analysis methods. 7.1 ASTM Standard

46、s are available from ASTM International by phone at (610) 832-9585 or via their website at www.astm.org . 8.0 SOURCE APPROVAL AND QUALITY CONTROL See primary material or product specification for requirements. NUMBER: MPAPS B-50 TITLE: RESTRICTED CHEMICAL SUBSTANCES REVISION: 1402 This document is r

47、estricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 5 of 5 9.0 DESIGNATION ON DRAWINGS AND CONTROL DOCUMENTS This material specificat

48、ion shall be referenced in other material specifications (e.g., TMS, CEMS, etc.), engineering standards (e.g., ESP), design requirements documents (DRD), and other control documents as follows: “Effective January 1, 2007, all product supplied to the requirements of this specification must comply wit

49、h the requirements of the MPAPS B-50 specification on Restricted Chemical Substances.” New or revised engineering drawings should include the following statement, if not automatically included in the title block program: “All parts supplied to Navistar must comply with MPAPS B-50 for restricted chemical substances.” 10.0 PACKING, SHIPPING AND IDENTIFICATION See primary material or product specification for requirements. 11.0 TECHNICAL INFORMATION For further information relat