EN 13236-2010 en Safety requirements for superabrasive products (Incorporates Amendment A1 2015)《超级磨料的安全要求》.pdf

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1、BSI Standards PublicationBS EN 13236:2010Safety requirements forsuperabrasive productsBS EN 13236:2010+A1:2015BS EN 13236:2010+A1:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 13236:2010+A1:2015. It supersedes BS EN 13236:2010 which is withdrawn.The start

2、 and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by .The UK participation in its preparation was entrusted to Technical Commit

3、tee MTE/13, Grinding wheels, abrasive tools, paper and cloths, and powders.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct

4、application. The British Standards Institution 2016. Published by BSI Standards Limited 2016ISBN 978 0 580 90463 9ICS 25.100.70Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy

5、 Committee on 31 December 2010.Amendments/corrigenda issued since publicationDate Text affected31 January 2016 Implementation of CEN amendment A1:2015EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13236:2010+A1 December 2015 ICS 25.100.70 Supersedes EN 13236:2010English Version Safety requirem

6、ents for superabrasive products Prescriptions de scurit pour les produits superabrasifs Sicherheitsanforderungen fr Schleifwerkzeuge mit Diamant oder Bornitrid This European Standard was approved by CEN on 16 October 2010 and includes Amendment 1 approved by CEN on 17 November 2015. CEN members are

7、bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to th

8、e CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Cent

9、re has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuani

10、a, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-100

11、0 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13236:2010+A1:2015 EEN 13236:2010+A1:2015 (E) 2 Contents Page European foreword 5 Introduction . 7 1 Scope . 8 2 Normative references . 8 3 Terms, definitions and symb

12、ols 8 3.1 General . 8 3.2 Grinding machines . 8 3.3 Grinding method 9 3.4 Type of application 9 3.5 Symbols . 11 3.6 Other symbols 11 4 List of significant hazards 12 5 Safety requirements . 12 5.1 General requirements . 12 5.2 Requirements for precision superabrasive grinding and cutting-off wheels

13、 . 13 5.2.1 Bore tolerances 13 5.2.2 Sequence of maximum operating speeds . 13 5.2.3 Safety factors. 13 5.2.4 Maximum operating speeds 13 5.2.5 Blotters . 14 5.3 Requirements for non-precision cutting-off wheels 14 5.3.1 Bore tolerances 14 5.3.2 Sequence of maximum operating speeds . 14 5.3.3 Safety

14、 factors. 15 5.3.4 Maximum operating speeds 15 5.3.5 Requirements for the metal blank 16 5.3.6 Requirements for the connection of the superabrasive section to the metal blank . 19 5.3.7 Tensioning of non-precision cutting-off wheels 21 5.3.8 Limitation of sides abrasives and/or superabrasives coatin

15、g . 21 5.4 Requirements for diamond wires . 21 5.4.1 General 21 5.4.2 Requirements . 21 5.4.3 Maximum operating speeds 22 5.5 Requirements for mounted points . 22 5.5.1 Spindle diameter tolerances . 22 5.5.2 Sequence of maximum operating speeds . 22 5.5.3 Safety factors. 22 5.6 Requirements for othe

16、r superabrasive products for non-precision grinding . 22 5.6.1 Bore diameter tolerances 22 5.6.2 Sequence of maximum operating speeds . 22 5.6.3 Safety factors. 22 5.6.4 Maximum operating speeds 23 5.6.5 Requirements for the connection of the abrasive section to the core . 23 5.7 Marking . 24 BS EN

17、13236:2010+A1:2015EN 13236:2010+A1:2015 (E)EN 13236:2010+A1:2015 (E) 2 Contents Page European foreword 5 Introduction . 7 1 Scope . 8 2 Normative references . 8 3 Terms, definitions and symbols 8 3.1 General . 8 3.2 Grinding machines . 8 3.3 Grinding method 9 3.4 Type of application 9 3.5 Symbols .

18、11 3.6 Other symbols 11 4 List of significant hazards 12 5 Safety requirements . 12 5.1 General requirements . 12 5.2 Requirements for precision superabrasive grinding and cutting-off wheels . 13 5.2.1 Bore tolerances 13 5.2.2 Sequence of maximum operating speeds . 13 5.2.3 Safety factors. 13 5.2.4

19、Maximum operating speeds 13 5.2.5 Blotters . 14 5.3 Requirements for non-precision cutting-off wheels 14 5.3.1 Bore tolerances 14 5.3.2 Sequence of maximum operating speeds . 14 5.3.3 Safety factors. 15 5.3.4 Maximum operating speeds 15 5.3.5 Requirements for the metal blank 16 5.3.6 Requirements fo

20、r the connection of the superabrasive section to the metal blank . 19 5.3.7 Tensioning of non-precision cutting-off wheels 21 5.3.8 Limitation of sides abrasives and/or superabrasives coating . 21 5.4 Requirements for diamond wires . 21 5.4.1 General 21 5.4.2 Requirements . 21 5.4.3 Maximum operatin

21、g speeds 22 5.5 Requirements for mounted points . 22 5.5.1 Spindle diameter tolerances . 22 5.5.2 Sequence of maximum operating speeds . 22 5.5.3 Safety factors. 22 5.6 Requirements for other superabrasive products for non-precision grinding . 22 5.6.1 Bore diameter tolerances 22 5.6.2 Sequence of m

22、aximum operating speeds . 22 5.6.3 Safety factors. 22 5.6.4 Maximum operating speeds 23 5.6.5 Requirements for the connection of the abrasive section to the core . 23 5.7 Marking . 24 EN 13236:2010+A1:2015 (E) 3 6 Verification of the safety requirements 24 6.1 Verification of the general requirement

23、s . 24 6.1.1 Visual inspection 24 6.1.2 Ring test 24 6.2 Verification of the strength requirements . 24 6.2.1 Verification of the safety factor 24 6.2.2 Verification of the bending moment of non-precision cutting-off wheels 24 6.2.3 Verification of the strength requirements for other superabrasive p

24、roducts for non-precision grinding . 27 6.2.4 Verification methods for diamond wires 28 6.3 Verification of marking . 30 6.4 Verification of the requirements for blotters 30 6.5 Verification of tensioning of non-precision cutting-off wheels 30 7 Information for use . 31 Annex A (normative) Marking .

25、 32 A.1 Content of the marking 32 A.1.1 Marking requirements . 32 A.1.2 Additional inscriptions 34 A.1.3 Multiple or gang mounted wheels . 34 A.2 Execution of the marking 35 Annex B (normative) Colour codes 36 Annex C (informative) Mounted points 37 C.1 Example of calculation of the maximum permissi

26、ble speed of rotation . 37 C.2 Example for the application of the calculation method . 40 C.2.1 Types of mounted points 40 C.2.2 Assumptions for the calculation . 41 C.2.3 Maximum permissible speeds of rotation 42 Annex D (normative) Reconditioning of cutting-off wheels according to 5.3.6.4 . 44 D.1

27、 Preconditions for reconditioning 44 D.2 Additional marking requirements 44 Annex E (informative) Speed conversion table 46 Bibliography 49 Figures Figure 1 Position of cuts and openings in steel blanks . 18 Figure 2 Example of cut-outs and openings 19 Figure 3 Segmented cutting-off wheels: Dimensio

28、ns of segment height X1. 25 Figure 4 Example of a bending test device for segmented cutting-off wheels 25 Figure 5 Cutting-off wheels with continuous rim: Dimensions of segment height X126 Figure 6 Example of a bending test device for cutting-off wheels with continuous rim . 27 Figure 7 Example of a

29、 shearing force test device 28 Tables Table 1 Grinding method, type of machine, type of application 10 BS EN 13236:2010+A1:2015EN 13236:2010+A1:2015 (E)EN 13236:2010+A1:2015 (E) 4 Table 2 Symbols 11 Table 3 Other symbols 12 Table 4 List of significant hazards . 12 Table 5 Safety factors for precisio

30、n superabrasive grinding and cutting-off wheels 13 Table 6 Maximum operating speeds as a function of the bond type . 14 Table 7 Safety factors for non-precision cutting-off wheels . 15 Table 8 Maximum operating speeds as a function of the bond type . 15 Table 9 Dimensions of blanks for dry cutting-o

31、ff . 16 Table 10 Dimensions of blanks for wet cutting-off 17 Table 11 Bending strength bfor cutting-off wheels for the use on hand-held cutting-off machines depending on segment height X1and segment length L220 Table 12 Minimum bending moment Mb. 20 Table 13 Safety factors for other superabrasive pr

32、oducts for non-precision grinding . 23 Table 14 Maximum operating speeds as a function of the bond type . 23 Table A.1 Marking of superabrasive products 32 Table A.2 Restrictions of use (RE) 34 Table B.1 Colour codes and design of colour codes . 36 Table C.1 Designation of the calculation quantities

33、 39 Table C.2 Designation of mounted points . 40 Table C.3 Characteristics for the calculation of maximum speeds of rotation 41 Table C.4 Mounted points, cylindrical shape, plain spindles (ZYN) vitrified bond (V) . 42 Table C.5 Mounted points, cylindrical shape, reduced spindles (ZYA), vitrified bon

34、d (V) 42 Table C.6 Mounted points, cylindrical shape, plain spindle Schaft (ZYN), electroplated bond (G) . 43 Table E.1 Speed conversion 46 BS EN 13236:2010+A1:2015EN 13236:2010+A1:2015 (E)EN 13236:2010+A1:2015 (E) 4 Table 2 Symbols 11 Table 3 Other symbols 12 Table 4 List of significant hazards . 1

35、2 Table 5 Safety factors for precision superabrasive grinding and cutting-off wheels 13 Table 6 Maximum operating speeds as a function of the bond type . 14 Table 7 Safety factors for non-precision cutting-off wheels . 15 Table 8 Maximum operating speeds as a function of the bond type . 15 Table 9 D

36、imensions of blanks for dry cutting-off . 16 Table 10 Dimensions of blanks for wet cutting-off 17 Table 11 Bending strength bfor cutting-off wheels for the use on hand-held cutting-off machines depending on segment height X1and segment length L220 Table 12 Minimum bending moment Mb. 20 Table 13 Safe

37、ty factors for other superabrasive products for non-precision grinding . 23 Table 14 Maximum operating speeds as a function of the bond type . 23 Table A.1 Marking of superabrasive products 32 Table A.2 Restrictions of use (RE) 34 Table B.1 Colour codes and design of colour codes . 36 Table C.1 Desi

38、gnation of the calculation quantities 39 Table C.2 Designation of mounted points . 40 Table C.3 Characteristics for the calculation of maximum speeds of rotation 41 Table C.4 Mounted points, cylindrical shape, plain spindles (ZYN) vitrified bond (V) . 42 Table C.5 Mounted points, cylindrical shape,

39、reduced spindles (ZYA), vitrified bond (V) 42 Table C.6 Mounted points, cylindrical shape, plain spindle Schaft (ZYN), electroplated bond (G) . 43 Table E.1 Speed conversion 46 EN 13236:2010+A1:2015 (E) 5 European foreword This document (EN 13236:2010+A1:2015) has been prepared by Technical Committe

40、e CEN/TC 143 “Machine tools - Safety”, the secretariat of which is held by SNV. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2016 and conflicting national standards shall be withdrawn at t

41、he latest by June 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. The provisions of this European Standard need not be mandatory

42、 to superabrasive products manufactured the first 12 months after publication of this European Standard. This document includes Amendment 1 approved by CEN on 17 November 2015. This document supersedes !EN 13236:2010“. The start and finish of text introduced or altered by amendment is indicated in t

43、he text by tags !“. !Significant changes between EN 13236:2001 and EN 13236:2010 were as follows:“ a) the standard was technically and editorially revised and partly adapted to EN 12413:2007 about bonded abrasive products and EN 13743:2009 about coated abrasive products; b) the term “burst speed fac

44、tor“ was included in Table 2, Table 5, Table 7 and Table 13; c) in the requirements it is now distinguished between precision and non-precision cutting-off wheels; d) new 5.3.5.3 defines restrictions in design and position of cuts and openings in the metal blank of cutting-off wheels for hand-held a

45、pplications; e) changed 5.3.6.2 on dimensional limitations and bending moment for segmented non-precision cutting-off wheels for hand-held applications, with requirements now depending on segment height and segment length; f) requirements for reconditioned non-precision cutting-off wheels were inclu

46、ded in new 5.3.6.4 and new normative Annex D; g) Clause 6 was shortened to verification of safety requirements. The scope of inspection and testing has been deleted because it is the responsibility of the manufacturer to put in place respective test procedures that give them the confidence that all

47、safety requirements defined in this standard are respected; h) the requirements for colour code stripes were deleted in Annex A and are now presented in new Annex B; i) Table A.3 and Table A.4 about restrictions for use were combined to one table and thereby adapted to EN 12413 and EN 13743; j) Clau

48、se A.2 about execution of the marking was simplified; BS EN 13236:2010+A1:2015EN 13236:2010+A1:2015 (E)EN 13236:2010+A1:2015 (E) 6 k) Annex B about blotters was deleted and part of its content was included in 5.2.5; l) Annex C about mounted points was completely revised and shortened; m) Annex D wit

49、h the speed conversion table (now Annex E) was editorially revised and maximum operating speeds above 320 m/s were deleted; n) Annex E about shapes and dimensions of grinding wheels and cutting-off wheels had become obsolete with publication of ISO 6104 and was therefore deleted; o) Annex F about grain sizes and concentration for diamond and cubic boron nitride had become obsolete with publication of ISO 6106 and was therefore deleted. According to the CEN/CENELEC Inter