DIN EN ISO 17405-2014 Non-destructive testing - Ultrasonic testing - Technique of testing claddings produced by welding rolling and explosion (ISO 17405 2014) German version EN ISO.pdf

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1、October 2014Translation by DIN-Sprachendienst.English price group 10No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、 19.100!%;w“2248404www.din.deDDIN EN ISO 17405Non-destructive testing Ultrasonic testing Technique of testing claddings produced by welding, rolling andexplosion (ISO 17405:2014);English version EN ISO 17405:2014,English translation of DIN EN ISO 17405:2014-10Zerstrungsfreie Prfung Ultraschallprfung

3、 Techniken zur Prfung von Plattierungen hergestellt durch Schweien, Walzen undSprengen (ISO 17405:2014);Englische Fassung EN ISO 17405:2014,Englische bersetzung von DIN EN ISO 17405:2014-10Essais non destructifs Essais par ultrasons Technique dessai des placages produits par soudage, laminage et exp

4、losion(ISO 17405:2014);Version anglaise EN ISO 17405:2014,Traduction anglaise de DIN EN ISO 17405:2014-10www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 16 pages09.14 DIN EN ISO 17405:2014-10 2 A comma is used as the decimal marker. Nat

5、ional foreword This document (EN ISO 17405:2014) has been prepared by Technical Committee CEN/TC 138 “Non-destructive testing” (Secretariat: AFNOR, France) in collaboration with Technical Committee ISO/TC 135 “Non-destructive testing”. The responsible German body involved in its preparation was the

6、DIN-Normenausschuss Materialprfung (DIN Standards Committee Materials Testing), Working Committee NA 062-08-23 AA Ultraschallprfung. The DIN Standard corresponding to the International Standard referred to in this document is as follows: ISO 2400 DIN EN ISO 2400 National Annex NA (informative) Bibli

7、ography DIN EN ISO 2400, Non-destructive testing Ultrasonic testing Specification for calibration block No. 1 EN ISO 17405 July 2014 ICS 19.100 English Version Non-destructive testing - Ultrasonic testing - Technique of testing claddings produced by welding, rolling and explosion(ISO 17405:2014) Ess

8、ais non destructifs - Essais par ultrasons - Technique dessai des placages produits par soudage, laminage et explosion (ISO 17405:2014) Zerstrungsfreie Prfung - Ultraschallprfung - Techniken zur Prfung von Plattierungen hergestellt durch Schweien, Walzen und Sprengen (ISO 17405:2014) This European S

9、tandard was approved by CEN on 21 June 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning

10、 such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its

11、 own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, German

12、y, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploit

13、ation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 17405:2014 EEUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMContents Page Foreword . 3 1 Scope . 4 2 Normat

14、ive references. 4 3 Terms and definitions 4 4 Ultrasonic test system . 4 4.1 General 4 4.2 Requirements regarding probes . 5 4.3 Additional requirements 5 4.4 Instrument settings 6 5 Preparation of the test object . 10 6 Test procedure 11 6.1 General 11 6.2 Movement of probe 11 6.3 Checking the inst

15、rument setting 11 6.4 Recording levels . 11 7 Test report . 11 Annex A (informative) Determination of focal zone 13 Bibliography 14 2DIN EN ISO 17405:2014-10 EN ISO 17405:2014 (E) ForewordThis document (EN ISO 17405:2014) has been prepared by Technical Committee ISO/TC 135 Non-destructive testing in

16、 collaboration Technical Committee CEN/TC 138 “Non-destructive testing” the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2015, and conflicting nat

17、ional standards shall be withdrawn at the latest by January 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN

18、-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungar

19、y, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 17405:2014 has been approved by CEN as EN ISO 17405:2014 without any mod

20、ification. “”3DIN EN ISO 17405:2014-10EN ISO 17405:2014 (E)1 ScopeThis International Standard specifies the techniques for manual ultrasonic testing of claddings on steel applied by welding, rolling, and explosion using single-element or dual-element probes.The test is intended to cover detection of

21、 two-dimensional or three-dimensional discontinuities in the cladding and in the region of the interface.This International Standard does not give acceptance criteria nor define the extent of testing.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in th

22、is document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 2400, Non-destructive testing Ultrasonic testing Specification for calibration blo

23、ck No. 1EN 1330-4, Non-destructive testing Terminology Part 4: Terms used in ultrasonic testingEN 12668-1, Non-destructive testing Characterization and verification of ultrasonic examination equipment Part 1: InstrumentsEN 12668-2, Non-destructive testing Characterization and verification of ultraso

24、nic examination equipment Part 2: ProbesEN 12668-3, Non-destructive testing Characterization and verification of ultrasonic examination equipment Part 3: Combined equipment3 Terms and definitionsFor the purposes of this document, the terms and definitions given in EN 1330-4 and the following apply.3

25、.1test objectpart to be tested3.2test surfaceareas of the surface of the test object to which probes have to be coupled4 Ultrasonic test system4.1 GeneralThe ultrasonic pulse-echo technique is used. For two-dimensional discontinuities parallel to the test surface and three-dimensional discontinuitie

26、s, straight beam probes (dual-element or single-element) shall be used for testing with longitudinal waves.4DIN EN ISO 17405:2014-10 EN ISO 17405:2014 (E) For discontinuities with any other orientation, dual-element angle-beam probes for longitudinal waves can be used.The nominal frequency shall be

27、selected according to the purpose of the test and the characteristics of the materials.Frequencies from 2 MHz to 6 MHz should be preferred.The instrument used shall comply with the requirements given in EN 12668-1, and the probes shall comply with the requirements of EN 12668-2The whole test system

28、shall be checked by the operator periodically as given in EN 12668-3.4.2 Requirements regarding probes4.2.1 Single-element straight beam probes for longitudinal wavesA depth zone providing optimum sensitivity is defined (see Annex A) by the size of the transducer used in the probes. The position of

29、this zone should be selected according to the expected position of the discontinuities.4.2.2 Dual-element straight-beam probes for longitudinal wavesA depth zone providing optimum sensitivity is defined (see Annex A) by the size of the transducers used in the probes and their roof angle. The positio

30、n of this zone should be selected according to the expected position of the discontinuities.4.2.3 Dual-element angle-beam probes for longitudinal wavesThe beam angle should be between 65 and 80. The skewing angle, and the shape and size of the transducers, shall be selected so that the depth range f

31、or optimum sensitivity (see Annex A) covers the expected position of the discontinuities.4.2.4 Matching probes to curved surfacesThe distance between the surface and the contact surface of the probe shall not exceed 0,5 mm when the centre of the probe is in contact. To achieve this, a flat probe sha

32、ll be matched to the curvature of the test object by grinding, using adaptors or other aids if the radius of curvature, R, is within the rangeRA4 dB Setting shall be corrected and all testing carried out with the equipment over the previous period shall be repeated.3 Increase in sensitivity 4 dB Set

33、ting shall be corrected and all recorded indications shall be re-examined.Range1 Deviations 2 % of the range Setting shall be corrected before testing is continued.2 Deviations 2 % of the range Setting shall be corrected and testing carried out with the equip-ment over the previous period shall be r

34、epeated.6.4 Recording levelsUnless the conditions of delivery or acceptance stipulate the recording levels, it is recommended to use the echo heights of the reference reflectors specified in Clause 4 as recording levels.The recording level for discontinuities oriented perpendicularly to the surface

35、shall be agreed upon for each case separately. A possible choice for the recording level in such a case is given in Annex A.7 Test reportThe test report shall give the following information for each test:a) a reference to this International Standard (i.e. ISO 17405:2014);b) general information on te

36、st:1) name of operator;11DIN EN ISO 17405:2014-10EN ISO 17405:2014 (E)2) date of testing;3) test instrument;4) probes;5) instrument gain;6) reference blocks used;7) test object (type of cladding, parent, and clad material);8) type of test (object of test);9) condition of test surface;10) extent of t

37、esting;11) instrument gain (gain in dB) to produce an indication at 40 % of the screen height for the reference reflector echo and for the recording sensitivity used in the test;12) difference of the echo heights to the noise level to be recorded, in dB;c) information on the detected discontinuities

38、:1) positions of detected discontinuities in a reproducible coordinate system specified for the test object;2) depth position and echo height of discontinuities (referred to the echo height of the reference reflector) of any signals to be recorded;3) lengths and widths of discontinuities to be recor

39、ded using the 6 dB-drop technique;4) typical indications that cannot be avoided during the test (e.g. because of the surface condition or the dimensions of the test object).12DIN EN ISO 17405:2014-10 EN ISO 17405:2014 (E) Annex A (informative) Determination of focal zoneIf it is not specified by the

40、 manufacturer of the probe, the depth range giving optimum test sensitivity, the so-called focal zone, can be determined for dual-element straight beam probes with a reference block with flat-bottomed holes, which can also be used for the location of discontinuities as described in 4.4.1.Figure 1 sh

41、ows the probe and the recommended reference block for flat surfaces. The height of the echo from the various flat-bottomed holes can be plotted in a diagram against depth. From this, both the focal distance and the focal zone can be read off. The points at which the echo height has dropped by 6 dB a

42、re used for determining the focal zone. If the focal zone has not been specified by the manufacturer with dual-element angle-beam probes, a reference block as shown in Figure 2 with side-drilled holes parallel to the surface and perpendicular to the probe axis can be used. The echoes of the side-dri

43、lled holes at various depths can be used for determining the focal distance and also the focal zone.If the probes have to be matched to the curvature of the surface and the position of the focal zone has to be known for the test, it shall be determined on reference blocks as shown in Figure 1 or Fig

44、ure 2 with a surface of similar curvature.13DIN EN ISO 17405:2014-10EN ISO 17405:2014 (E)Bibliography1 ISO 7963, Non-destructive testing Ultrasonic testing Specification for calibration block No. 22 EN 1330-2, Non-destructive testing Terminology Part 2: Terms common to the non-destructive testing methods14DIN EN ISO 17405:2014-10 EN ISO 17405:2014 (E)