DIN EN ISO 10893-1-2011 Non-destructive testing of steel tubes - Part 1 Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the v.pdf

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1、July 2011 Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 2

2、3.040.10; 77.040.20!$sH“1805837www.din.deDDIN EN ISO 10893-1Non-destructive testing of steel tubes Part 1: Automated electromagnetic testing of seamless and welded(except submerged arc-welded) steel tubes for the verification ofhydraulic leaktightness (ISO 10893-1:2011)English translation of DIN EN

3、ISO 10893-1:2011-07Zerstrungsfreie Prfung von Stahlrohren Teil 1: Automatisierte elektromagnetische Prfung nahtloser und geschweiter(ausgenommen unterpulvergeschweiter) Stahlrohre zum Nachweis der Dichtheit(ISO 10893-1:2011)Englische bersetzung von DIN EN ISO 10893-1:2011-07Essais non destructifs de

4、s tubes en acier Partie 1: Contrle automatis lectromagntique pour vrification de ltanchithydraulique des tubes en acier sans soudure et souds (sauf larc immerg sous flux enpoudre) (ISO 10893-1:2011)Traduction anglaise de DIN EN ISO 10893-1:2011-07SupersedesDIN EN 10246-1:1996-04 andDIN EN 10246-2:20

5、00-06www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 19 pages07.11 DIN EN ISO 10893-1:2011-07 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee ISO/TC 17 “Steel” in collabora

6、tion with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Eisen und Stahl (Iron and Steel Standards Committee), Working Committee NA 021-00-09-06 UA Zerstrungsfreie

7、Prfung von Rohren. Amendments This standard differs from DIN EN 10246-1:1996-04 and DIN EN 10246-2:2000-06 as follows: a) all specifications relating to the electromagnetic testing of the hydraulic leaktightness of steel tubes have been combined in one standard; b) Clause 3 “Terms and definitions” h

8、as been added; c) the scope of the standard has been modified (nominal outside diameter of up to 250 mm when using the concentric coil technique and of up to 508 mm when using the segment coil technique); d) specifications relating to the qualification of the personnel have been included; e) it has

9、been specified that all tubes are to be retested if the requirements for the calibration of the equipment are no longer satisfied; f) Clause 9 “Test report” has been extended; g) the standard has been editorially revised. Previous editions DIN EN 10246-1: 1996-04 DIN EN 10246-2: 2000-06 2 EUROPEAN S

10、TANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10893-1 April 2011 ICS 23.040.10; 77.040.20; 77.140.75 Supersedes EN 10246-1:1996, EN 10246-2:2000English Version Non-destructive testing of steel tubes Part 1: Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel

11、 tubes for the verification of hydraulic leaktightness (ISO 10893-1:2011) Essais non destructifs des tubes en acier Partie 1: Contrle automatis lectromagntique pour vrification de ltanchit hydraulique des tubes en acier sans soudure et souds (sauf larc immerg sous flux en poudre) (ISO 10893-1:2011)

12、Zerstrungsfreie Prfung von Stahlrohren Teil 1: Automatisierte elektromagnetische Prfung nahtloser und geschweiter (ausgenommen unterpulvergeschweiter) Stahlrohre zum Nachweis der Dichtheit (ISO 10893-1:2011) This European Standard was approved by CEN on 10 December 2010. CEN members are bound to com

13、ply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELE

14、C Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the s

15、ame status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,

16、Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10893-1:2011: EEUROPEAN COMMITTEE F

17、OR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Contents Page Foreword .3 1 Scope4 2 Normative references4 3 Terms and definitions .4 4 General requirements .5 5 Test method .6 5.1 Test techniques .6 5.2 Test equipment7 6 Reference tube.10 6.1 General .10 6.2 Eddy cu

18、rrent concentric coil technique11 6.3 Eddy current segment coil technique .11 6.4 Eddy current and flux leakage rotating techniques.11 6.5 Flux leakage multiple transducer technique12 6.6 Dimensions of the reference standards12 7 Equipment calibration and checking.14 8 Acceptance 15 9 Test report15

19、Annex A (informative) Guidance notes on limitations of eddy current test method .16 Annex B (normative) Limitations of magnetic flux leakage test method17 2DIN EN ISO 10893-1:2011-07 EN ISO 10893-1:2011 (E) Foreword This document (EN ISO 10893-1:2011) has been prepared by Technical Committee ISO/TC

20、17 “Steel“ in collaboration with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest b

21、y October 2011, and conflicting national standards shall be withdrawn at the latest by October 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such

22、patent rights. This document supersedes EN 10246-2:2000, EN 10246-1:1996. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Den

23、mark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10893-1:2011 has been app

24、roved by CEN as a EN ISO 10893-1:2011 without any modification. Non-destructive testing of steel tubes: Part 1: Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the verification of hydraulic leaktightness Part 2: Automated eddy current testing of

25、 seamless and welded (except submerged arc-welded) steel tubes for the detection of imperfections Part 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse imperfections Pa

26、rt 4: Liquid penetrant inspection of seamless and welded steel tubes for the detection of surface imperfections Part 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfections Part 6: Radiographic testing of the weld seam of welded ste

27、el tubes for the detection of imperfections Part 7: Digital radiographic testing of the weld seam of welded steel tubes for the detection of imperfections Part 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections Part 9: Automated ultrasonic t

28、esting for the detection of laminar imperfections in strip/plate used for the manufacture of welded steel tubes Part 10: Automated full peripheral ultrasonic testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal and/or transverse imperfections Par

29、t 11: Automated ultrasonic testing of the weld seam of welded steel tubes for the detection of longitudinal and/or transverse imperfections Part 12: Automated full peripheral ultrasonic thickness testing of seamless and welded (except submerged arc-welded) steel tubes DIN EN ISO 10893 consists of th

30、e following parts, under the general title 3DIN EN ISO 10893-1:2011-07 EN ISO 10893-1:2011 (E) 1 Scope This part of ISO 10893 specifies requirements for automated electromagnetic testing of seamless and welded steel tubes, with the exception of submerged arc-welded (SAW) tubes, for verification of h

31、ydraulic leaktightness. It is applicable to the inspection of tubes with an outside diameter greater than or equal to 4 mm, when testing with eddy current, and greater than 10 mm when testing with flux leakage method. This part of ISO 10893 can also be applicable to the testing of hollow sections. N

32、OTE Electromagnetic inspection using magnetic flux leakage method is not applicable to austenitic stainless steel tubes. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated

33、 references, the latest edition of the referenced document (including any amendments) applies. ISO 9712, Non-destructive testing Qualification and certification of personnel ISO 11484, Steel products Employers qualification system for non-destructive testing (NDT) personnel 3 Terms and definitions F

34、or the purposes of this document, the terms and definitions given in ISO 11484 and the following apply. 3.1 reference standard standard for the calibration of non-destructive testing equipment (e.g. drill holes, notches and recesses) 3.2 reference tube tube or length of tube containing the reference

35、 standard(s) 4DIN EN ISO 10893-1:2011-07 EN ISO 10893-1:2011 (E) 3.3 reference sample sample (e.g. segment of tube, plate or strip) containing the reference standard(s) NOTE Only the term “reference tube“ is used in this part of ISO 10893 also covering the term “reference sample“. 3.4 tube hollow lo

36、ng product open at both ends, of any cross-sectional shape 3.5 seamless tube tube made by piercing a solid product to obtain a tube hollow, which is further processed, either hot or cold, into its final dimensions 3.6 welded tube tube made by forming a hollow profile from a flat product and welding

37、adjacent edges together, and which after welding can be further processed, either hot or cold, into its final dimensions 3.7 manufacturer organization that manufactures products in accordance with the relevant standard(s) and declares the compliance of the delivered products with all applicable prov

38、isions of the relevant standard(s) 3.8 agreement contractual arrangement between the manufacturer and purchaser at the time of enquiry and order 4 General requirements 4.1 Unless otherwise specified by the product standard or agreed on by the purchaser and manufacturer, an electromagnetic inspection

39、 shall be carried out on tubes after completion of all the primary production process operations (rolling, heat treating, cold and hot working, sizing, primary straightening, etc.). 4.2 The tubes being tested shall be sufficiently straight to ensure the validity of test. The surfaces shall be suffic

40、iently free of foreign matter which can interfere with the validity of the test. 4.3 This inspection shall be carried out by trained operators qualified in accordance with ISO 9712, ISO 11484 or equivalent, and supervised by competent personnel nominated by the manufacturer. In the case of third-par

41、ty inspection, this shall be agreed on between the purchaser and manufacturer. The operating authorization issued by the employer shall be according to a written procedure. NDT operations shall be authorized by a level 3 NDT individual approved by the employer. NOTE The definition of levels 1, 2 and

42、 3 can be found in appropriate International Standards, e.g. ISO 9712 and ISO 11484. 5DIN EN ISO 10893-1:2011-07 EN ISO 10893-1:2011 (E) 5 Test method 5.1 Test techniques 5.1.1 Depending on the type of products, the dimensions, the type of steel used and its magnetic properties, the tubes shall be t

43、ested for the verification of hydraulic leaktightness by either the eddy current method or the flux leakage method, using one of the following automated or semi-automated techniques: a) concentric coil technique (eddy current method) (see Figure 1); b) segment coil technique (eddy current method) (s

44、ee Figure 2); c) fixed or rotating probe/pancake coil technique (eddy current method) (see Figure 3); d) fixed or rotating magnetic transducer technique (flux leakage method) (see Figure 4); e) multiple concentric magnetic transducers technique (flux leakage method) (see Figure 5). For all technique

45、s, the chosen relative speed of movement during the testing shall not vary by more than g11410 %. NOTE 1 It is recognized that there can be, as in the case of hydraulic testing under normal production conditions, a short length at both tube ends which cannot be tested. NOTE 2 See Annexes A and B for

46、 guidelines on the limitations of the eddy current test method and flux leakage test method. 5.1.2 When testing seamless or welded tubes using the eddy current concentric coil technique, the maximum tube outside diameter tested shall be restricted to 250 mm. Square or rectangular tubes with a maximu

47、m dimension across the diagonal of 250 mm may also be tested using this technique with adequately shaped coils. 5.1.3 When testing tubes using the segment coils technique, the maximum tube outside diameter that shall be tested shall be limited to: g127 g135 219,1 mm for 2 g117 180 coils; g127 g135 5

48、08,0 mm for 4 g117 100 coils. 5.1.4 When testing seamless or welded tubes using the fixed or rotating probe/pancake coil eddy current technique or the fixed or rotating magnetic transducer flux leakage technique, the tube and the probes/pancake coils/magnetic transducer shall be moved relative to each other or the movement shall be simulated by electronic commutation through the individual probes composing the pancake, such that the whole of the tube surface is scanned with cov