DIN EN 16590-2-2014 Tractors and machinery for agriculture and forestry - Safety-related parts of control systems - Part 2 Concept phase (ISO 25119-2 2010 modified) German version .pdf

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1、November 2014 Translation by DIN-Sprachendienst.English price group 18No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 35.240.99; 65.060.01!%(“2270205www.din.deDDIN EN 16590-2Tractors and machinery for agriculture and forestry Safety-related parts of control systems Part 2: Concept phase (ISO 25119-2:2010 modified);English version EN 16590-2:2014,English translation of DIN EN 16590-2:2014-11Traktoren und Maschine

3、n fr die Land- und Forstwirtschaft Sicherheitsbezogene Teile von Steuerungen Teil 2: Konzeptphase (ISO 25119-2:2010 modifiziert);Englische Fassung EN 16590-2:2014,Englische bersetzung von DIN EN 16590-2:2014-11Tracteurs et matriels agricoles et forestiers Parties des systmes de commande relatives la

4、 scurit Partie 2: Phase de projet (ISO 25119-2:2010 modifi);Version anglaise EN 16590-2:2014,Traduction anglaise de DIN EN 16590-2:2014-11www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 46 pages 10.14 DIN EN 16590-2:2014-11 2 A comma is

5、 used as the decimal marker. National foreword This standard includes safety requirements. This document (EN 16590-2:2014) has been prepared by Technical Committee CEN/TC 144 “Tractors and machinery for agriculture and forestry” (Secretariat: AFNOR, France). The responsible German body involved in i

6、ts preparation was the DIN-Normenausschuss Maschinenbau (DIN Standards Committee Mechanical Engineering), Working Committee NA 060-16-12 AA Elektronik of Section Landtechnik. Representatives of manufacturers and users of agricultural machinery, and of the employers liability insurance associations c

7、ontributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to

8、facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machine

9、ry Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliography of this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards referred to in this standard there are no

10、national standards available unless they have been published as DIN ISO standards with the same number. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16590-2 April 2014 ICS 35.240.99; 65.060.01 English Version Tractors and machinery for agriculture and forestry - Safety-related parts of contr

11、ol systems - Part 2: Concept phase (ISO 25119-2:2010 modified) Tracteurs et matriels agricoles et forestiers - Parties des systmes de commande relatives la scurit - Partie 2: Phase de projet (ISO 25119-2:2010 modifi) - Sicherheitsbezogene Teile von Steuerungen - Teil 2: Konzeptphase (ISO 25119-2:201

12、0 modifiziert) This European Standard was approved by CEN on 23 February 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bib

13、liographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the respo

14、nsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Rep

15、ublic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORM

16、ALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 16590-2:2014 ETraktoren und Maschinen fr die Land- und ForstwirtschaftEN

17、 16590-2:2014 (E) 2 Contents Page Foreword 5 Introduction .6 1 Scope 8 2 Normative references 8 3 Terms and definitions .8 4 Abbreviated terms .8 5 Concept Unit of observation 9 5.1 Objectives .9 5.2 Prerequisites 9 5.3 Requirements .9 5.3.1 Unit of observation and ambient conditions 9 5.3.2 Limits

18、of unit of observation and its interfaces with other units of observation . 10 5.3.3 Sources of stress 10 5.3.4 Additional determinations . 10 5.4 Work products . 11 6 Risk analysis and method description . 11 6.1 Objectives 11 6.2 Prerequisites . 11 6.3 Requirements 11 6.3.1 Procedures for preparin

19、g a risk analysis . 11 6.3.2 Tasks in risk analysis . 11 6.3.3 Participants in risk analysis 11 6.3.4 Assessment and classification of a potential harm 11 6.3.5 Assessment of exposure in the situation observed . 12 6.3.6 Assessment of a possible avoidance of harm . 12 6.3.7 Selecting the required Ag

20、PLr13 6.4 Work products . 15 7 System design . 15 7.1 Objectives 15 7.2 Prerequisites . 15 7.3 Requirements 15 7.3.1 Assignment of AgPL 15 7.3.2 Achieving the required AgPLr. 16 7.3.3 Achievement of the performance level . 17 7.4 Work products . 17 Annex A (normative) Designated architectures for SR

21、P/CS 18 A.1 General . 18 A.2 Category B (basic) 18 A.3 Category 1 . 19 A.4 Category 2 . 19 A.5 Category 3 . 20 A.6 Category 4 . 22 Annex B (informative) Simplified method to estimate channel MTTFdC24 DIN EN 16590-2:2014-11 EN 16590-2:2014(E)3 B.1 General . 24 B.2 Component MTTFdvalues 24 B.2.1 Deter

22、mination of component MTTFdvalues 24 B.2.2 MTTFdfor components from B1025 B.3 Parts count method . 25 B.4 Calculation of symmetric MTTFdCfor two-channel architectures. 26 Annex C (informative) Determination of diagnostic coverage (DC) . 27 C.1 General . 27 C.2 Estimation of the required DC 27 C.3 Es

23、timation of channel DC . 29 C.4 Calculation of channel DC 30 C.5 Calculation of DC . 30 Annex D (informative) Estimates for common-cause failure (CCF) . 31 Annex E (informative) Systematic failure . 33 E.1 General . 33 E.2 Procedure for the control of systematic failures . 33 E.3 Procedure for the a

24、voidance of systematic failures 33 Annex F (informative) Characteristics of safety functions . 36 F.1 General . 36 F.2 Start interlock 36 F.3 Stop function . 36 F.4 Manual reset . 36 F.5 Start and restart . 37 F.6 Response time . 37 F.7 Safety-related parameters 37 F.8 External control function 37 F

25、.9 Muting (manual suspension of safety functions) 37 F.10 Operator warning . 37 Annex G (informative) Example of a risk analysis . 38 G.1 Workflow. 38 G.2 Example risk analysis of an electro-hydraulic transmission for a self-propelled working machine (forage harvester) Extract from a complete risk a

26、nalysis . 38 G.2.1 System description . 38 G.2.2 Surrounding conditions 39 G.2.3 System states and transitions . 39 G.2.4 System failures 40 G.3 Assessment . 41 G.3.1 System failure Stops unintentionally 41 DIN EN 16590-2:2014-11 EN 16590-2:2014 (E) 4 G.3.2 System failure Does not move when commande

27、d . 42 G.4 Results . 42 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Machinery Directive 2006/42/EC 43 Bibliography . 44 DINEN 16590-2:2014-11EN 16590-2:2014(E)5 Foreword This document (EN 16590-2:2014) has been prepared by Technical Committ

28、ee CEN/TC 144 “Tractors and machinery for agriculture and forestry”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2014, and conflicting nation

29、al standards shall be withdrawn at the latest by October 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been

30、prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. EN 16590 Tractors and machine

31、ry for agriculture and forestry Safety-related parts of control systems consists of the following parts: Part 1: General principles for design and development Part 2: Concept phase Part 3: Series development, hardware and software Part 4: Production, operation, modification and supporting processes

32、The modifications to ISO 25119-2:2010 are indicated by a vertical line in the margin. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech R

33、epublic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. D

34、IN EN 16590-2:2014-11 EN 16590-2:2014 (E) 6 Introduction EN 16590 sets out an approach to the design and assessment, for all safety life cycle activities, of safety-relevant systems comprising electrical and/or electronic and/or programmable electronic systems (E/E/PES) on tractors used in agricultu

35、re and forestry, and on self-propelled ride-on machines and mounted, semi-mounted and trailed machines used in agriculture. It is also applicable to municipal equipment. It covers the possible hazards caused by the functional behaviour of E/E/PES safety-related systems, as distinct from hazards aris

36、ing from the E/E/PES equipment itself (electric shock, fire, nominal performance level of E/E/PES dedicated to active and passive safety, etc.). The control system parts of the machines concerned are frequently assigned to provide the critical functions of the safety-related parts of control systems

37、 (SRP/CS). These can consist of hardware or software, can be separate or integrated parts of a control system, and can either perform solely critical functions or form part of an operational function. In general, the designer (and to some extent, the user) will combine the design and validation of t

38、hese SRP/CS as part of the risk assessment. The objective is to reduce the risk associated with a given hazard (or hazardous situation) under all conditions of use of the machine. This can be achieved by applying various protective measures (both SRP/CS and non-SRP/CS) with the end result of achievi

39、ng a safe condition. EN 16590 allocates the ability of safety-related parts to perform a critical function under foreseeable conditions into five performance levels. The performance level of a controlled channel depends on several factors, including system structure (category), the extent of fault d

40、etection mechanisms (diagnostic coverage), the reliability of components (mean time to dangerous failure, common-cause failure), design processes, operating stress, environmental conditions and operation procedures. Three types of failures are considered: systematic, common-cause and random. In orde

41、r to guide the designer during design, and to facilitate the assessment of the achieved performance level, EN 16590 defines an approach based on a classification of structures with different design features and specific behaviour in case of a fault. The performance levels and categories can be appli

42、ed to the control systems of all kinds of mobile machines: from simple systems (e.g. auxiliary valves) to complex systems (e.g. steer by wire), as well as to the control systems of protective equipment (e.g. interlocking devices, pressure sensitive devices). EN 16590 adopts a risk-based approach for

43、 the determination of the risks, while providing a means of specifying the required performance level for the safety-related functions to be implemented by E/E/PES safety-related channels. It gives requirements for the whole safety life cycle of E/E/PES (design, validation, production, operation, ma

44、intenance, decommissioning), necessary for achieving the required functional safety for E/E/PES that are linked to the performance levels. The structure of safety standards in the field of machinery is as follows. a) Type-A standards (basic safety standards) give basic concepts, principles for desig

45、n and general aspects that can be applied to machinery. b) Type-B standards (generic safety standards) deal with one or more safety aspect(s), or one or more type(s) of safeguards that can be used across a wide range of machinery: type-B1 standards on particular safety aspects (e.g. safety distances

46、, surface temperature, noise); type-B2 standards on safeguards (e.g. two-hand controls, interlocking devices, pressure sensitive devices, guards). c) Type-C standards (machinery safety standards) deal with detailed safety requirements for a particular machine or group of machines. DIN EN 16590-2:201

47、4-11 EN 16590-2:2014 (E) 7 This part of EN 16590 is a type-B1 standard as stated in EN ISO 12100. For machines which are covered by the scope of a machine specific type-C standard and which have been designed and built according to the provisions of that standard, the provisions of that type-C stand

48、ard take precedence over the provisions of this type-B standard. DIN EN 16590-2:2014-11 EN 16590-2:2014 (E) 8 1 Scope This part of EN 16590 specifies the concept phase of the development of safety-related parts of control systems (SRP/CS) on tractors used in agriculture and forestry, and on self-propelled ride-on machines and mounted, semi-mounted and trailed machines used in agriculture. It can also be applied to municipal equipment (e.g. street-sweeping machines). It specifies the characteristics and categories re