BS ISO 21988-2007 Abrasion-resistant cast irons - Classification《耐磨铸铁 分类》.pdf

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1、 g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58ICS 77.080.10Abrasion-resistant cast irons ClassificationBRITISH STANDARDBS ISO 21988:2006BS ISO 21

2、988:2006This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2007 BSI 2007ISBN 978 0 580 49901 2Amendments issued since publicationAmd. No. Date Commentscontract. Users are responsible for its correct application.Compliance with a Briti

3、sh Standard cannot confer immunity from legal obligations.National forewordThis British Standard was published by BSI. It is the UK implementation of ISO 21988:2006. The UK participation in its preparation was entrusted to Technical Committee ISE/35, Cast iron.A list of organizations represented on

4、ISE/35 can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a Reference numberISO 21988:2006(E)INTERNATIONAL STANDARD ISO21988First edition2006-07-01Abrasion-resistant cast irons Classification Fontes rsistant lusure par abrasion Cl

5、assification BS ISO 21988:2006ii iiiContents Page Foreword iv Introduction v 1 Scope . 1 2 Normative references . 1 3 Terms and definitions. 2 4 Designation . 2 5 Order information . 2 6 Manufacture. 2 6.1 General. 2 6.2 Heat treatment. 3 7 Requirements 3 7.1 Chemical composition 3 7.2 Brinell hardn

6、ess 3 7.3 Microstructure. 3 8 Sampling 4 8.1 Frequency of sampling for chemical analysis. 4 8.2 Number and frequency of Brinell hardness tests . 4 9 Testing . 4 9.1 Chemical analysis. 4 9.2 Hardness test 4 9.3 Microstructure sample . 5 10 Retests . 5 10.1 Need for retests. 5 10.2 Test validity . 5 1

7、0.3 Nonconforming test results. 5 10.4 Heat treatment of castings. 5 Annex A (informative) Heat treatment 8 Annex B (informative) Conversion between Brinell, Vickers and Rockwell C hardness 10 Annex C (informative) Relationship between casting thickness and chemical composition for nickel-chromium c

8、ast irons . 11 Annex D (informative) Typical microstructures of abrasion-resistant cast iron . 12 Annex E (informative) Cross references to other standards . 13 Bibliography . 14 BS ISO 21988:2006iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of nation

9、al standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. Internatio

10、nal organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rule

11、s given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at l

12、east 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 21988 was prepared by Technical Committee ISO/TC 2

13、5, Cast irons and pig irons, Subcommittee SC 6, High alloy cast irons. This International Standard is one of a number that has been prepared by ISO/TC 25/SC 6 under the auspices of ISO/TC 25 for the family of cast irons. The Secretariats of ISO/TC 25 and ISO/TC 25/SC 6 are held by BSI; however, the

14、funding and resources for the Secretariat have been provided by the Cast Metals Federation. BS ISO 21988:2006vIntroduction This International Standard deals with the classification of abrasion-resistant white cast irons in accordance with their chemical composition and hardness. Such cast irons are

15、widely used in the mining, earth moving, milling and manufacturing industries where high resistance to abrading minerals and other abrading solids is required. The abrasion resistance of these irons depends upon them having the appropriate structure and hardness for the application. These properties

16、 are obtained by careful control of the material composition and the processing route. BS ISO 21988:2006blank1Abrasion-resistant cast irons Classification 1 Scope This International Standard defines the grades of abrasion-resistant white cast irons. It specifies the grades in terms of: chemical comp

17、osition; hardness. The types of abrasion-resistant white cast irons covered by this International Standard are: a) unalloyed or low alloy cast irons; b) nickel-chromium cast irons covering two general types: 4 % Ni 2 % Cr cast irons; 9 % Cr 5 % Ni cast irons; c) high chromium cast irons covering fiv

18、e ranges of chromium content: Cr 11 % to u 14 %; Cr 14 % to u 18 %; Cr 18 % to u 23 %; Cr 23 % to u 30 %; Cr 30 % to u 40 %. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For und

19、ated references, the latest edition of the referenced document (including any amendments) applies. ISO/TR 15931, Designation system for cast irons and pig irons ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method BS ISO 21988:20062 3 Terms and definitions For the purposes of thi

20、s document, the following terms and definitions apply. 3.1 unalloyed or low alloy abrasion-resistant cast iron cast iron having a structure which consists of eutectic iron carbides in a predominantly pearlitic matrix 3.2 nickel-chromium abrasion-resistant cast iron cast iron having a structure consi

21、sting of either: simple eutectic carbides M3C type (M = Fe, Cr) in a matrix which is predominantly martensitic referred to as 4 % Ni 2 % Cr irons; or complex eutectic carbides (M7C3 andM3C) in a matrix which is predominantly martensitic, referred to as 9 % Cr 5 % Ni irons NOTE 1 Both of these materi

22、als can contain some bainite and retained austenite. NOTE 2 All the grades referred to in this subclause are free of pearlite. 3.3 high chromium abrasion-resistant cast iron cast iron containing between 11 % and 40 % Cr having a structure consisting of complex carbides in a matrix which, in the hard

23、ened condition, is predominantly martensitic, but which can also contain some austenite or other transformation products of austenite 4 Designation The material shall be designated by symbols denoting the Brinell hardness and the chemical composition (Chromium content, X denoting high Chromium conte

24、nt), in accordance with the designations given in Tables 1 to 3. NOTE 1 The symbols given in this International Standard comply with the guidance given in ISO/TR 15931. NOTE 2 According to the designation system given in ISO/TR 15931, the designations of the material grades have been changed. 5 Orde

25、r information The following information shall be supplied by the purchaser: a) the complete designation of the material; b) any special requirements which have to be agreed upon between the manufacturer and the purchaser by the time of the acceptance of the order. 6 Manufacture 6.1 General The manuf

26、acturing methods for abrasion-resistant cast irons, unless otherwise specified by the purchaser, shall be left to the discretion of the manufacturer. The manufacturer shall ensure that the requirements of this International Standard are met for the material grade specified in the order. BS ISO 21988

27、:200636.2 Heat treatment Unless otherwise specified by the purchaser, the manufacturer shall supply castings in the condition that he considers to be suitable for the type of casting and the material grade specified. When it is required to machine castings produced in the high chromium cast iron gra

28、des, they shall be ordered in the soft annealed condition. When the purchaser specifies delivery in the soft annealed condition, the subsequent hardening and tempering shall be the responsibility of the purchaser. NOTE 1 Castings may be supplied in any one of the following conditions: as-cast; as-ca

29、st and tempered; hardened; hardened and tempered; soft annealed; soft annealed and hardened; soft annealed, hardened and tempered. NOTE 2 Annex A gives guidance on the types of heat treatment which can be used to obtain the required hardness, structure and properties. When it is required to machine

30、castings produced in the high chromium cast iron grades, there are two options: a) Machining castings in the soft annealed condition When the purchaser specifies delivery in the soft annealed condition, responsibility for any subsequent hardening and tempering operation shall be agreed between the m

31、anufacturer and the purchaser at the time of acceptance of the order. There may be some distortion and scaling of the machined castings due to the heat treatment. b) Machining castings in the as-cast or hardened condition With appropriate equipment, and cutting tools such as cubic boron nitride (CBN

32、), it is feasible to machine high chromium cast iron grades in the as-cast or hardened condition. 7 Requirements 7.1 Chemical composition The chemical composition of the grades of abrasion-resistant cast iron shall be in accordance with Tables 1, 2 and 3. NOTE Unless otherwise specified, other eleme

33、nts may be present, at the discretion of the manufacturer. 7.2 Brinell hardness The Brinell hardness of the grades of abrasion-resistant cast iron shall be in accordance with Tables 1, 2 and 3. 7.3 Microstructure Microstructure examination, if required, shall be agreed by the time of acceptance of t

34、he order. Where a microstructure examination is agreed, the location for sampling, the methods used to examine the micro-structure, and acceptance criteria are subject to that agreement. The microstructure examination shall be performed in accordance with 9.3. BS ISO 21988:20064 8 Sampling 8.1 Frequ

35、ency of sampling for chemical analysis Samples representative of the material shall be produced at a frequency in accordance with the in-process quality assurance procedures used by the manufacturer. Samples for chemical analysis shall be cast in a manner which ensures that their representative chem

36、ical composition can be determined. 8.2 Number and frequency of Brinell hardness tests Unless otherwise specified by the purchaser by the time of acceptance of the order, the number and frequency of Brinell hardness tests to be carried out shall be in accordance with the in-process quality assurance

37、 procedures used by the manufacturer. In the absence of an in-process quality assurance procedure or any other agreement between the manu-facturer and the purchaser, a minimum of one sample shall be produced to confirm the material grade, at a frequency to be agreed between the manufacturer and the

38、purchaser by the time of the acceptance of the order. 9 Testing 9.1 Chemical analysis The methods used to determine the chemical composition of the material shall be in accordance with recognized standards. Any requirement for traceability shall be agreed between the manufacturer and the purchaser b

39、y the time of acceptance of the order. NOTE Spectrographic, X-ray or wet chemical laboratory techniques are acceptable methods of analysis. 9.2 Hardness test 9.2.1 The Brinell hardness test shall be carried out in accordance with ISO 6506-1. NOTE Hardness determined by one test method cannot necessa

40、rily be compared with that property determined by other test methods. Hardness conversion from other hardness test methods can be done by agreement between the manufacturer and the purchaser. Conversions between Brinell, Vickers and Rockwell C hardness, considered to be applicable to abrasion-resist

41、ant cast irons, are given in Annex B, for guidance only. 9.2.2 Each Brinell hardness test shall be carried out on a casting at locations agreed upon between the manufacturer and the purchaser, or on a test block cast-on to the casting itself. Unless otherwise specified by the purchaser, the dimensio

42、ns and location of the cast-on test block shall be left to the discretion of the manufacturer. NOTE A cast-on test block can be used when the size of the casting or the number of castings to be tested makes direct testing on the castings impracticable. 9.2.3 If the test is to be carried out on a cas

43、t-on test block, the latter shall not be removed from the casting until after any required heat treatment has been carried out. 9.2.4 When castings are too large or too difficult to be tested in a conventional hardness testing machine, or when there is need for on-line inspection of a large number o

44、f castings, a portable hardness testing device may be used. When using portable hardness testing devices, its accuracy shall be validated using a calibrated test block. The use of such devices shall be agreed upon between the manufacturer and the purchaser by the time of acceptance of the order. BS

45、ISO 21988:200659.3 Microstructure sample Microstructure examination shall be performed on a sample cut from a casting, or from a separately cast or cast-on sample. The sample shall have comparable solidification and cooling conditions as the critical sections of the casting. NOTE Descriptions of typ

46、ical microstructures are given for guidance in Annex D. 10 Retests 10.1 Need for retests Retests shall be carried out if a test is not valid (see 10.2). Retests are permitted to be carried out if a test result does not meet the specified requirements for the specified grade (see 10.3). 10.2 Test val

47、idity A test is not valid if there is: a) a faulty mounting of the test piece or defective operation of the test machine; b) a defective test piece because of incorrect pouring or incorrect machining. In the above cases, a retest shall be taken from the same sample or from a duplicate sample cast at

48、 the same time to replace those invalid test results. The result of the retest shall be used. 10.3 Nonconforming test results If any test gives results which do not conform to the specified requirements, for reasons other than those given in 10.2, the manufacturer shall have the option to conduct re

49、tests. If the manufacturer conducts retests, two retests shall be carried out for each failed test. If the results of both retests meet the specified requirements, the material shall be deemed to conform to this International Standard. If the results of one or both retests fail to meet the specified requirements, the material shall be deemed not to conform to this International Standard. 10.4 Heat treatment of castings Unless otherwise specified, in the case of castings in the as-cast condition with mechanical proper