BS IEC 60300-3-10-2001 Dependability management - Application guide - Maintainability《可靠性管理 应用指南 维修性》.pdf

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1、BRITISH STANDARD BS IEC 60300-3-10:2001 Dependability management Part 3-10: Application guide Maintainability ICS 03.100 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBS IEC 60300-3-10:2001 This British Standard, having been prepared under the direction of the Management Syst

2、ems Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 April 2001 BSI 04-2001 ISBN 0 580 37230 6 National foreword This British Standard reproduces verbatim IEC 60300-3-10:2001 and implements it as the UK national standard. It supersedes BS 654

3、8-1:1984, sections 1 and 3, which are to be withdrawn by amendment to BS 6548-1:1984. The UK participation in its preparation was entrusted to Technical Committee DS/1, Dependability and terotechnology, which has the responsibility to: A list of organizations represented on this committee can be obt

4、ained on request to its secretary. From 1 January 1997, all IEC publications have the number 60000 added to the old number. For instance, IEC 27-1 has been renumbered as IEC 60027-1. For a period of time during the change over from one numbering system to the other, publications may contain identifi

5、ers from both systems. Cross-references The British Standards which implement international publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Find” facility of the BSI Stan

6、dards Electronic Catalogue. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers

7、 to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document

8、 comprises a front cover, an inside front cover, the IEC title page, pages 2 to 34, an inside back cover and a back cover. The BSI copyright date displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsNORME INTERNATIONALE CEI

9、 IEC INTERNATIONAL STANDARD 60300-3-10 Premire dition First edition 2001-01 Gestion de la sret de fonctionnement Partie 3-10: Guide dapplication Maintenabilit Dependability management Part 3-10: Application guide MaintainabilityCommission Electrotechnique InternationaleInternational Electrotechnical

10、 Commission BSIEC60300310:2001 BSI 04-2001 CONTENTS Page FOREWORD 4 INTRODUCTION 6 Clause 1 Scope 7 2 Normative references. 7 3 Definitions and acronyms. 8 3.1 Definitions 8 3.2 Acronyms 10 4 Maintainability overview10 4.1 General .10 4.2 Product life cycle .10 4.2.1 Concept and definition phase.11

11、4.2.2 Design and development phase .11 4.2.3 Manufacturing phase .11 4.2.4 Installation phase.12 4.2.5 Operation and maintenance phase.12 4.2.6 Disposal phase 12 5 Maintainability programme12 5.1 General .12 5.2 Criteria for the development of maintainability programmes.14 5.2.1 User application.14

12、5.2.2 Product related factors.14 6 Maintainability programme elements and tasks .15 6.1 Planning and constraints .15 6.1.1 Maintenance policy 15 6.1.2 Maintenance concept.16 6.1.3 Specification of maintainability requirements17 6.2 Maintainability studies .18 6.2.1 Maintainability allocation18 6.2.2

13、 Maintainability analysis 19 6.2.3 Requirements interpretation.19 6.3 Project management19 6.3.1 Maintainability management.20 6.3.2 Maintainability programme plans20 6.3.3 Project decision management 20 6.3.4 Configuration management 21 6.4 Design for maintainability.21 6.4.1 Maintainability design

14、 21 6.4.2 Reliability and maintainability trade off.22 6.4.3 Design for maintenance support.22 6.4.4 Testability22 6.4.5 Human factors .23 BSIEC60300310:20012 BSI 04-2001 Clause Page 6.5 Externally provided products24 6.5.1 Subcontracted products .24 6.5.2 Customer-provided products 24 6.6 Analysis

15、and prediction methods25 6.6.1 Maintainability aspects of FMEA and FMECA.25 6.6.2 Fault tree analysis .25 6.6.3 Reliability centred maintenance (RCM) 25 6.6.4 Maintainability predictions26 6.6.5 Trade-off analysis 27 6.6.6 Risk analysis .27 6.6.7 Design review 27 6.7 Verification, validation and tes

16、t28 6.7.1 Maintainability verification28 6.7.2 Validation and test planning.28 6.8 Life cycle cost29 6.9 Maintenance support planning .30 6.9.1 Maintenance support planning .30 6.9.2 Installation.30 6.9.3 Support services31 6.10 Improvements and modifications32 6.10.1 Improvement programmes .32 6.10

17、.2 Modification control32 6.11 Collection and analysis of maintenance data .33 6.11.1 Data collection.33 6.11.2 Data analysis.34 Figure 1 Design process and the maintainability related design tasks.13 Figure 2 Active and inactive downtime spent by maintainers 16 Figure 3 Planning of maintenance and

18、maintenance support31 BSIEC60300310:20013 BSI 04-2001 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ DEPENDABILITY MANAGEMENT Part 3-10: Application guide Maintainability FOREWORD 1) The IEC (International Electrotechnical Commission) is a worldwide organization for standardization comprising all natio

19、nal electrotechnical committees (IEC National Committees). The object of the IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in addition to other activities, the IEC publishes International Standards. T

20、heir preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with may participate in this preparatory work. International, governmental and non-governmental organizations liaising with the IEC also participate in this preparation. The IEC collabor

21、ates closely with the International Organization for Standardization (ISO) in accordance with conditions determined by agreement between the two organizations. 2) The formal decisions or agreements of the IEC on technical matters express, as nearly as possible, an international consensus of opinion

22、on the relevant subjects since each technical committee has representation from all interested National Committees. 3) The documents produced have the form of recommendations for international use and are published in the form of standards, technical specifications, technical reports or guides and t

23、hey are accepted by the National Committees in that sense. 4) In order to promote international unification, IEC National Committees undertake to apply IEC International Standards transparently to the maximum extent possible in their national and regional standards. Any divergence between the IEC St

24、andard and the corresponding national or regional standard shall be clearly indicated in the latter. 5) The IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any equipment declared to be in conformity with one of its standards. 6) Attention is drawn to

25、 the possibility that some of the elements of this International Standard may be the subject of patent rights. The IEC shall not be held responsible for identifying any or all such patent rights. International Standard IEC 60300-3-10 has been prepared by IEC technical committee 56: Dependability. Th

26、e text of this standard is based on the following documents: FDIS Report on voting 56/708/FDIS 56/718/RVD Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table. IEC 60300 consists of the following parts, under the general t

27、itle: Dependability management: Part 1: Dependability programme management Part 2: Dependability programme elements and tasks Part 3: Application guide BSIEC60300310:20014 BSI 04-2001 This standard is intended to be used in conjunction with IEC 60300-2 and is laid out in the same format. It is also

28、necessary that this standard can be used without reference to IEC 60300-2. There are therefore some instances in the standard where there are clauses which have some similar content to IEC 60300-2 in order to provide continuity, but this has been kept to a minimum. This standard cancels and replaces

29、 sections 1 and 3 of IEC 60706-1 (1982). This publication has been drafted in accordance with the ISO/IEC Directives, Part 3. The committee has decided that the contents of this publication will remain unchanged until 2005. At this date, the publication will be reconfirmed; withdrawn; replaced by a

30、revised edition, or amended. BSIEC60300310:20015 BSI 04-2001 0 Introduction 0.1 Purpose The IEC 60300 1)series of standards and guides explain the procedures for implementing a Dependability Programme during the design and development of a product in order to achieve specified levels of dependabilit

31、y. IEC 60300-1 is the top-level standard which provides guidance on dependability programme management. IEC 60300-2 is the next level down which defines the tasks that need to be carried out and gives guidance on how they should be undertaken. IEC 60300-3 encompasses a series of application guides w

32、hich develop the tasks in IEC 60300-2 into specific areas. These then lead to further documents which describe the “tools“ to be used when applying a guide. IEC 60300-1 and IEC 60300-2 are written to provide a guide on dependability, and are predominantly centred on the reliability aspects. It was c

33、onsidered that a guide was required to link IEC 60300-2 to the existing standards on maintainability, that is the IEC 60706 series of guides on maintainability of equipment and other standards covering specific procedures used in maintainability programmes. The original IEC 60706 series is being upd

34、ated to ensure that there is no undue duplication with this guide, and IEC 60706 is intended to provide the tools for the procedures specified here. The relevant parts of IEC 60706 are referenced where they will provide further guidance. 0.2 Concept of maintainability Maintainability refers to the e

35、ase with which maintenance work can be done. It involves the process of ensuring that products can be easily and safely maintained and that the maintenance support requirement is minimized. When a product has a reasonably long life, the cost of operation and support during that life can greatly exce

36、ed the initial capital cost. The value to the customer of optimizing maintainability should be evident. Some effort and expense applied to achieving a product which can be easily and cheaply maintained will make very significant savings in the life cycle costs. The maintenance costs of a product are

37、 also dependent on the quantity in use. For a large fleet of equipment, such as trucks, even a small improvement in maintainability can render significant cost savings in the long term. When a product is to be sold on the open market, the concept of easy maintenance at low cost is an important consi

38、deration in the selection by the customer of equipment with low operating costs. _ 1) IEC 60300 (all parts), Dependability management. BSIEC60300310:20016 BSI 04-2001 DEPENDABILITY MANAGEMENT Part 3-10: Application guide Maintainability 1 Scope This International Standard, which forms part of the se

39、ries of standards in the IEC 60300-3 series, is the application guide for maintainability. It can be used to implement a maintainability programme covering the initiation, development and in-service phases of a product, which form part of the tasks described in IEC 60300-2. It provides guidance on h

40、ow the maintenance aspects of the tasks should be considered in order to achieve optimum maintainability. It should be noted that the full programme described in this standard would only be applied to a major complex product with the potential for long- term usage. For less complex maintainable prod

41、ucts, a simpler programme should be adopted by tailoring the programme to suit the degree of complexity and the requirements of the customer. The standard uses other IEC standards and guides, notably IEC 60706, as reference documents or tools to provide more detail as to how a task should be underta

42、ken. Contracts between customer and supplier will vary widely according to conditions and circumstances in different industries. This standard is written on the premise that a product is to be developed by a contractor from a basic concept for the particular requirements of a user when the product i

43、s considered to be a development item (DI). However, in many instances, where a product already exists and needs little or no development effort; it is a Non- development item (NDI) and the full maintainability programme as described in this standard will not be required. However, the principles lai

44、d down in the standard can be applied as required, by tailoring the maintainability programme to suit the needs of the project. 2 Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this part of IEC 60300. For date

45、d references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this this part of IEC 60300 are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For unda

46、ted references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. IEC 60050(191), International Electrotechnical Vocabulary (IEV) Chapter 191: Dependability and quality of service IEC 60300-1, Depen

47、dability management Part 1: Dependability programme management IEC 60300-2:1995, Dependability management Part 2: Dependability programme elements and tasks IEC 60300-3 (all sections), Dependability management Part 3: Application guide BSIEC60300310:20017 BSI 04-2001 IEC 60300-3-2, Dependability man

48、agement Part 3: Application guide Section 2: Collection of dependability data from the field IEC 60300-3-3, Dependability management Part 3: Application guide Section 3: Life cycle costing IEC 60300-3-9, Dependability management Part 3: Application guide Section 9: Risk analysis of technological sys

49、tems IEC 60300-3-11, Dependability management Part 3-11: Application guide Reliability centred maintenance IEC 60706 (all parts), Guide on maintainability of equipment IEC 60706-2, Guide on maintainability of equipment. Part 2 Section Five: Maintainability studies during the design phase IEC 60706-3, Guide on maintainability of equipment. Part 3 Sections Six and Seven. Verification and collection, analysis and presentation of data IEC 60706-4, Guide on maintainabilit