ASTM F1545-2015a Standard Specification for Plastic-Lined Ferrous Metal Pipe Fittings and Flanges《有塑料内衬的黑色金属管 配件和法兰的标准规格》.pdf

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1、Designation: F1545 15F1545 15aStandard Specification forPlastic-Lined Ferrous Metal Pipe, Fittings, and Flanges1This standard is issued under the fixed designation F1545; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of

2、last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers factory-made plastic-lined ferrous metal pipe, fittings, and flanges intended primarily for

3、conveying corrosive fluids. Requirements for materials, workmanship, dimensions, design, fabrication, working pressure andtemperatures, test methods, qualification requirements, and markings are included.1.1.1 This specification does not define the suitability of different liner materials to various

4、 chemical and operatingenvironments. Refer to the manufacturers chemical resistance data for suitability recommendations.1.1.2 This specification does not include products coated with plastics.1.2 This specification covers plastic-lined pipe, flanges, and fittings as listed in Table 1. Pressure limi

5、tations shall be inaccordance withANSI/ASMEASME B16 Standards, except reduced pressure limitations may be established by the manufacturer,considering both pressure and temperature limitations of the ferrous metal housing and the sealing ability of the liner.NOTE 1In this specification, propylene pla

6、stics cover those materials defined as both polypropylene plastics and propylene plastics in TerminologyF412. Both materials are identified as “PP” on the product. Note that this is at variance with Terminology D1600, where “PP” is the abbreviation forpolypropylene.1.3 The plastic-lined flanged pipe

7、 and fitting assemblies are limited to temperatures shown in Table 2. End users should consultwith manufacturers as to the likely result of using a particular lined piping component at temperatures below the rated minimum.NOTE 2The temperature limitations are based on noncorrosive test conditions. U

8、se in specific aggressive environments may alter temperaturelimitations. In such instances, specific temperature limits shall be established by mutual agreement between the purchaser and the manufacturer.1.4 The values stated in inch-pound units are to be regarded as standard. The values given in pa

9、rentheses are mathematicalconversions to SI units that are provided for information only and are not considered standard.1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish approp

10、riate safety and health practices and determine the applicability of regulatorylimitations prior to use.2. Referenced Documents2.1 ASTM Standards:2A48/A48M Specification for Gray Iron CastingsA53/A53M Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and SeamlessA105/A105M Spe

11、cification for Carbon Steel Forgings for Piping ApplicationsA106/A106M Specification for Seamless Carbon Steel Pipe for High-Temperature ServiceA126 Specification for Gray Iron Castings for Valves, Flanges, and Pipe FittingsA135A135/A135M Specification for Electric-Resistance-Welded Steel PipeA182/A

12、182M Specification for Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings, and Valves and Partsfor High-Temperature ServiceA216/A216M Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature ServiceA234/A234M Specification for Piping Fittings

13、of Wrought Carbon Steel and Alloy Steel for Moderate and High TemperatureServiceA278/A278M Specification for Gray Iron Castings for Pressure-Containing Parts for Temperatures Up to 650F (350C)A312/A312M Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel Pipes1 Thi

14、s specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.11 on Composite.Current edition approved March 15, 2015May 1, 2015. Published March 2015June 2015. Originally approved in 1995. Last previous edition approve

15、d in 20092015 asF1545 97F1545 15.(2009). DOI: 10.1520/F154515.10.1520/F154515A.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on

16、 the ASTM website.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users

17、 consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshoho

18、cken, PA 19428-2959. United States1A351/A351M Specification for Castings, Austenitic, for Pressure-Containing PartsA395/A395M Specification for Ferritic Ductile Iron Pressure-Retaining Castings for Use at Elevated TemperaturesA403/A403M Specification for Wrought Austenitic Stainless Steel Piping Fit

19、tingsA513A513/A513M Specification for Electric-Resistance-Welded Carbon and Alloy Steel Mechanical TubingA536 Specification for Ductile Iron CastingsA587 Specification for Electric-Resistance-Welded Low-Carbon Steel Pipe for the Chemical IndustryD729 Specification for Vinylidene Chloride Molding Com

20、pounds (Withdrawn 2000)3D792 Test Methods for Density and Specific Gravity (Relative Density) of Plastics by DisplacementD1457 Specification for PolytetrafluorethylenePolytetrafluoroethylene (PTFE) Molding and Extrusion Materials3 (Withdrawn1996)3D1505 Test Method for Density of Plastics by the Dens

21、ity-Gradient TechniqueD1600 Terminology for Abbreviated Terms Relating to PlasticsD2116 Specification for FEP-Fluorocarbon Molding and Extrusion MaterialsD3159 Specification for Modified ETFE-Fluoropolymer Molding and Extrusion MaterialsD3222 Specification for Unmodified Poly(Vinylidene Fluoride) (P

22、VDF) Molding Extrusion and Coating MaterialsD3307 Specification for Perfluoroalkoxy (PFA)-Fluorocarbon Resin Molding and Extrusion MaterialsD3350 Specification for Polyethylene Plastics Pipe and Fittings MaterialsD4101 Specification for Polypropylene Injection and Extrusion MaterialsD4894 Specificat

23、ion for Polytetrafluoroethylene (PTFE) Granular Molding and Ram Extrusion MaterialsD4895 Specification for Polytetrafluoroethylene (PTFE) Resin Produced From DispersionD5575 Classification System for Copolymers of Vinylidene Fluoride (VDF) with Other Fluorinated MonomersF412 Terminology Relating to

24、Plastic Piping SystemsF714 Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Outside Diameter2.2 ANSI/ASMEASME Standards:B 16.1B16.1 Cast Iron Pipe Flanges Flanged Fittings4B 16.5B16.5 Steel Pipe Flanges and Flanged Fittings4B 16.9B16.9 Factory-Made Wrought Steel Butt Welding Fitting

25、s4B 16.28B16.28 Wrought Steel Buttwelding Short Radius Elbows and ReturnsB 16.42B16.42 Ductile Iron Pipe Flanges and Flanged FittingsSection IX of the ASME Boiler and Pressure Vessel Code42.3 Manufacturers Standardization Society (MSS) Standard:MSS SP-43 Wrought Stainless Steel Butt-Welding Fittings

26、53. Terminology3.1 GeneralThe definitions used are in accordance with Terminologies F412 and D1600, unless otherwise indicated.4. Materials4.1 Lining:4.1.1 MaterialThe lining shall be made from a resin conforming to one of the requirements in Table 3.4.1.2 Mechanical PropertiesThe minimum tensile st

27、rength and minimum elongation at break when tested in accordance withthe specifications outlined in 4.1.1 shall conform to Table 4, except the test specimens shall be obtained from extruded or moldedliners. Sample orientation is not critical except for PTFE liners made using the paste extrusion proc

28、ess. For paste-extruded PTFEliners, test specimens with their major axis cut longitudinally shall meet the mechanical property criteria listed in Table 4, andspecimens cut circumferentially shall have a minimum tensile strength at break of 2500 psi (17.3 MPa) and a minimum elongationof 200 %.4.1.3 S

29、pecific GravitySpecific gravity for polytetrafluoroethylene (PTFE) resins, when tested in accordance withTest MethodsD792 or D1505, shall be as follows:Lining Material, Resin Type Specific GravityPolytetrafluoroethylene (PTFE) Types I andIV2.14 to 2.19Polytetrafluoroethylene (PTFE) Type III 2.13 to

30、2.214.2 Ferrous Pipe and Fittings:4.2.1 Mechanical PropertiesThe mechanical properties of the pipes and fittings shall conform to the appropriate specificationslisted in Table 5, except as they are influenced by accepted methods of processing in the industry (for example, Van Stone flaring,3 The las

31、t approved version of this historical standard is referenced on www.astm.org.4 Available from American Society of Mechanical Engineers (ASME), ASME International Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.5 Available from Manufacturers Standardization Society of the V

32、alve and Fittings Industry (MSS), 127 Park St., NE, Vienna, VA 22180-4602, http:/www.mss-.F1545 15a2bending, swaging, welding, and threading). The carbon steel pipe and wrought fittings shall be welded or seamless steel, Schedule40 or 80, except Schedule 30 pipe may be used in 8, 10, and 12-in. nomi

33、nal size. Schedule 20 or standard wall may be used innominal sizes 12 in. and larger.4.2.2 FinishThe interior surfaces of all housings shall be clean and free of mold burrs, rust, scale, or other protrusions, whichmay adversely affect the integrity or performance of the lining.4.2.3 GeneralAll pipe

34、and fitting end connections shall be manufactured to provide a minimum 18-in. radius or chamfer inthe transition from pipe wall to flange or lap face. This radius or chamfer is required to reduce stress concentrations in the plasticliner as it is flared or molded over the flange face or stub end. Fo

35、r PTFE-lined pipe and fittings, a 18-in. minimum radius must beprovided. A perforated metal collar which seats over the flange chamfer may be used to provide this required radius.4.2.4 DimensionalFlanges and fittings used for plastic-lined pipe shall conform dimensionally (Note 3) to the followingin

36、dustry ferrous flange and fitting dimensional standards:Metallurgy SpecificationSteel ANSI B 16.5Steel ASME B16.5Ductile iron ANSI B 16.42Ductile iron ASME B16.42Cast iron ANSI B 16.1Cast iron ASME B16.1NOTE 3Center-to-face dimensions include the plastic lining.4.2.5 WeldingAll metal welding shall b

37、e done by welders or welding operators using welding procedures qualified under theprovisions of the ASME Boiler and Pressure Vessel Code (Section IX).5. Requirements5.1 Dimensions:5.1.1 HousingHousing installation dimensions are as required in the applicable material specification in accordance wit

38、h4.2.4.5.1.2 Plastic Wall ThicknessPipe and fitting liners shall have a minimum wall thickness and face thickness in accordance withTable 6.5.1.3 Lining Flare Liner Flange Hub-or-Flare DiameterThe outside diameter of the flare covering the gasket portion of theflange or the full face of the lap-join

39、t stub end shall not be less than the diameter specified in Table 7. The flared portion of thelining shall be concentric with the flared portion of the pipe within 116 in. (1.6 mm). Alternately, machined plastic stub-end hubsbonded to the installed plastic liner of the same material, may be used wit

40、h the metallic raised-face flange or lap-joint flange5.1.4 TolerancesTolerances for pipe, flanges, and fittings shall be in accordance with Table 8. Bolt holes in both flanges ona fixed flange spool shall straddle the same center line to facilitate alignment. Finished lined (plastic flare to plastic

41、 flare) fabricatedfittings shall conform to the nominal center-to-face dimensions as specified in ANSI B 16.1, B 16.42, or B 16.5ASME B16.1,B16.42, or B16.5 with the applicable tolerances.5.2 Flange Construction:5.2.1 Threaded flanges shall be secured in position to prevent inadvertent turning of th

42、e flange.5.2.2 Socket-type flanges, except threaded, shall be fully back-welded to the pipe housing and the inside surfaces of the socketflanges shall be ground smooth.5.2.3 Slip-on flanges shall be fully back-welded.NOTE 4No welding shall be done on lined components in the field.5.2.4 Modified slip

43、-on flanges used as lap-joint flanges may be used with flared laps formed by flaring the metallic pipe. Thebacking flange for the flared metallic lap shall have at least a 18-in. bevel or 18-in. corner radius at the bore to provide clearancefor the fillet of the flared lap. The outside diameter of t

44、he flared lap shall be in accordance with the dimension of an ANSIB 16.9ASME B16.9 lap-joint stub end.5.2.5 Lap-joint (or Van Stone) flanged ends may be manufactured by standard forming techniques or by using fully welded TypeA MSS SP-43 or ANSI B 16.9ASME B16.9 lap-joint stub ends. Van Stone flares

45、 shall have a fillet radius compatible with thecorner radius of the mating flange and shall not contain any cracks or buckles. Van Stone flares and stub ends shall have a radiusto provide a smooth transition for the plastic flare. Only lap joint flanges in accordance with ANSI B 16.42ASME B16.42 and

46、B 16.5B16.5 shall be used.5.3 VentingEach lined pipe and fitting shall be provided with a venting system that will release any annular pressure betweenthe polymer liner and the housing. host metallic component.NOTE 5One or more holes in the housing, or a helical groove system inside the housing, tha

47、t connects flange vents, has provided adequate venting.NOTE 6Venting is not required with PVDF, PP, ETFE, or PVDC liners.5.4 Workmanship:F1545 15a35.4.1 Pipe and fittings shall show no evidence of pinholes, porosity, or cracks when inspected in accordance with 5.5.2. Thelinings shall fit snugly insi

48、de the pipe and fitting housings.Any bulges or other obvious indications of poor contact with the housingshall be cause for rejection.5.4.2 The gasket seating surface of the lining shall be free of surface defects that could impair sealing effectiveness. Scratches,dents, nicks, or tool marks on the

49、seating surface shall not be deeper than 10 % of the face thickness.thickness, nor, across the fullwidth of the hubs plastic face.5.5 Performance:5.5.1 QualificationLined pipe and fittings shall meet the qualification requirements specified in 6.1, 6.2, 6.3 and 6.4 whentested. Qualification testing shall be conducted for each liner material including PTFE liner material formulation. Any changes tomanufacturing or design of lined pipe and fittings which affect the fit between the liner and the housing (either pipe or fitting) shallbe sub