ASTM F1545-2015 Standard Specification for Plastic-Lined Ferrous Metal Pipe Fittings and Flanges《有塑料内衬的黑色金属管 配件和法兰的标准规格》.pdf

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1、Designation: F1545 15Standard Specification forPlastic-Lined Ferrous Metal Pipe, Fittings, and Flanges1This standard is issued under the fixed designation F1545; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revi

2、sion. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers factory-made plastic-lined fer-rous metal pipe, fittings, and flanges intended primarily forconveyin

3、g corrosive fluids. Requirements for materials,workmanship, dimensions, design, fabrication, working pres-sure and temperatures, test methods, qualificationrequirements, and markings are included.1.1.1 This specification does not define the suitability ofdifferent liner materials to various chemical

4、 and operatingenvironments. Refer to the manufacturers chemical resistancedata for suitability recommendations.1.1.2 This specification does not include products coatedwith plastics.1.2 This specification covers plastic-lined pipe, flanges, andfittings as listed in Table 1. Pressure limitations shal

5、l be inaccordance with ANSI/ASME B16 Standards, except reducedpressure limitations may be established by the manufacturer,considering both pressure and temperature limitations of theferrous metal housing and the sealing ability of the liner.NOTE 1In this specification, propylene plastics cover those

6、 materialsdefined as both polypropylene plastics and propylene plastics in Termi-nology F412. Both materials are identified as “PP” on the product. Notethat this is at variance with Terminology D1600, where “PP” is theabbreviation for polypropylene.1.3 The plastic-lined flanged pipe and fitting asse

7、mblies arelimited to temperatures shown in Table 2. End users shouldconsult with manufacturers as to the likely result of using aparticular lined piping component at temperatures below therated minimum.NOTE 2The temperature limitations are based on noncorrosive testconditions. Use in specific aggres

8、sive environments may alter temperaturelimitations. In such instances, specific temperature limits shall be estab-lished by mutual agreement between the purchaser and the manufacturer.1.4 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathema

9、ticalconversions to SI units that are provided for information onlyand are not considered standard.1.5 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and healt

10、h practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2A48/A48M Specification for Gray Iron CastingsA53/A53M Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and SeamlessA105/A105M Specification for Carbo

11、n Steel Forgings forPiping ApplicationsA106/A106M Specification for Seamless Carbon Steel Pipefor High-Temperature ServiceA126 Specification for Gray Iron Castings for Valves,Flanges, and Pipe FittingsA135 Specification for Electric-Resistance-Welded SteelPipeA182/A182M Specification for Forged or R

12、olled Alloy andStainless Steel Pipe Flanges, Forged Fittings, and Valvesand Parts for High-Temperature ServiceA216/A216M Specification for Steel Castings, Carbon, Suit-able for Fusion Welding, for High-Temperature ServiceA234/A234M Specification for Piping Fittings of WroughtCarbon Steel and Alloy S

13、teel for Moderate and HighTemperature ServiceA278/A278M Specification for Gray Iron Castings forPressure-Containing Parts for Temperatures Up to 650F(350C)A312/A312M Specification for Seamless, Welded, andHeavily Cold Worked Austenitic Stainless Steel PipesA351/A351M Specification for Castings, Aust

14、enitic, forPressure-Containing PartsA395/A395M Specification for Ferritic Ductile IronPressure-Retaining Castings for Use at Elevated Tempera-turesA403/A403M Specification forWroughtAustenitic StainlessSteel Piping Fittings1This specification is under the jurisdiction of ASTM Committee F17 on Plasti

15、cPiping Systems and is the direct responsibility of Subcommittee F17.11 onComposite.Current edition approved March 15, 2015. Published March 2015. Originallyapproved in 1995. Last previous edition approved in 2009 as F1545 97(2009).DOI: 10.1520/F154515.2For referenced ASTM standards, visit the ASTM

16、website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harb

17、or Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1A513 Specification for Electric-Resistance-Welded Carbonand Alloy Steel Mechanical TubingA536 Specification for Ductile Iron CastingsA587 Specification for Electric-Resistance-Welded Low-Carbon Steel Pipe for the Chemical Industr

18、yD729 Specification for Vinylidene Chloride Molding Com-pounds (Withdrawn 2000)3D792 Test Methods for Density and Specific Gravity (Rela-tive Density) of Plastics by DisplacementD1457 Specification for Polytetrafluorethylene (PTFE)Molding and Extrusion Materials3D1505 Test Method for Density of Plas

19、tics by the Density-Gradient TechniqueD1600 Terminology forAbbreviated Terms Relating to Plas-ticsD2116 Specification for FEP-Fluorocarbon Molding andExtrusion MaterialsD3159 Specification for Modified ETFE-FluoropolymerMolding and Extrusion MaterialsD3222 Specification for Unmodified Poly(Vinyliden

20、e Fluo-ride) (PVDF) Molding Extrusion and Coating MaterialsD3307 Specification for Perfluoroalkoxy (PFA)-Fluorocarbon Resin Molding and Extrusion MaterialsD4101 Specification for Polypropylene Injection and Extru-sion MaterialsD4894 Specification for Polytetrafluoroethylene (PTFE)Granular Molding an

21、d Ram Extrusion MaterialsD4895 Specification for Polytetrafluoroethylene (PTFE)Resin Produced From DispersionD5575 Classification System for Copolymers of VinylideneFluoride (VDF) with Other Fluorinated MonomersF412 Terminology Relating to Plastic Piping Systems2.2 ANSI/ASME Standards:B 16.1 Cast Ir

22、on Pipe Flanges Flanged Fittings4B 16.5 Steel Pipe Flanges and Flanged Fittings4B 16.9 Factory-Made Wrought Steel Butt Welding Fittings4B 16.28 Wrought Steel Buttwelding Short Radius Elbowsand ReturnsB 16.42 Ductile Iron Pipe Flanges and Flanged FittingsSection IX of theASME Boiler and Pressure Vess

23、el Code42.3 Manufacturers Standardization Society (MSS) Standard:MSS SP-43 Wrought Stainless Steel Butt-Welding Fittings53. Terminology3.1 GeneralThe definitions used are in accordance withTerminologies F412 and D1600, unless otherwise indicated.4. Materials4.1 Lining:4.1.1 MaterialThe lining shall

24、be made from a resinconforming to one of the requirements in Table 3.4.1.2 Mechanical PropertiesThe minimum tensilestrength and minimum elongation at break when tested inaccordance with the specifications outlined in 4.1.1 shallconform to Table 4, except the test specimens shall be obtainedfrom extr

25、uded or molded liners. Sample orientation is notcritical except for PTFE liners made using the paste extrusionprocess. For paste-extruded PTFE liners, test specimens withtheir major axis cut longitudinally shall meet the mechanicalproperty criteria listed in Table 4, and specimens cut circum-ferenti

26、ally shall have a minimum tensile strength at break of2500 psi (17.3 MPa) and a minimum elongation of 200 %.4.1.3 Specific GravitySpecific gravity for polytetrafluoro-ethylene (PTFE) resins, when tested in accordance with TestMethods D792 or D1505, shall be as follows:Lining Material, Resin Type Spe

27、cific GravityPolytetrafluoroethylene (PTFE) Types I andIV2.14 to 2.19Polytetrafluoroethylene (PTFE) Type III 2.13 to 2.214.2 Ferrous Pipe and Fittings:4.2.1 Mechanical PropertiesThe mechanical properties ofthe pipes and fittings shall conform to the appropriate specifi-cations listed in Table 5, exc

28、ept as they are influenced byaccepted methods of processing in the industry (for example,Van Stone flaring, bending, swaging, welding, and threading).The carbon steel pipe and wrought fittings shall be welded orseamless steel, Schedule 40 or 80, except Schedule 30 pipemay be used in 8, 10, and 12-in

29、. nominal size. Schedule 20 orstandard wall may be used in nominal sizes 12 in. and larger.4.2.2 FinishThe interior surfaces of all housings shall beclean and free of mold burrs, rust, scale, or other protrusions,which may adversely affect the integrity or performance of thelining.4.2.3 GeneralAll p

30、ipe and fitting end connections shall bemanufactured to provide a minimum18-in. radius or chamfer inthe transition from pipe wall to flange or lap face. This radiusor chamfer is required to reduce stress concentrations in theplastic liner as it is flared or molded over the flange face or stubend. Fo

31、r PTFE-lined pipe and fittings, a18-in. minimum radiusmust be provided. A perforated metal collar which seats overthe flange chamfer may be used to provide this required radius.4.2.4 DimensionalFlanges and fittings used for plastic-lined pipe shall conform dimensionally (Note 3) to the follow-ing in

32、dustry ferrous flange and fitting dimensional standards:Metallurgy SpecificationSteel ANSI B 16.5Ductile iron ANSI B 16.42Cast iron ANSI B 16.1NOTE 3Center-to-face dimensions include the plastic lining.4.2.5 WeldingAll metal welding shall be done by weldersor welding operators using welding procedur

33、es qualified underthe provisions of the ASME Boiler and Pressure Vessel Code(Section IX).5. Requirements5.1 Dimensions:3The last approved version of this historical standard is referenced onwww.astm.org.4Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters,

34、Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.5Available from Manufacturers Standardization Society of the Valve and FittingsIndustry (MSS), 127 Park St., NE, Vienna, VA 22180-4602, http:/www.mss-.F1545 1525.1.1 HousingHousing installation dimensions are as re-quired in the applicable

35、 material specification in accordancewith 4.2.4.5.1.2 Plastic Wall ThicknessPipe and fitting liners shallhave a minimum wall thickness and face thickness in accor-dance with Table 6.5.1.3 Lining Flare DiameterThe outside diameter of theflare covering the gasket portion of the flange or the full face

36、of the lap-joint stub end shall not be less than the diameterspecified in Table 7. The flared portion of the lining shall beconcentric with the flared portion of the pipe within116 in. (1.6mm).5.1.4 TolerancesTolerances for pipe, flanges, and fittingsshall be in accordance with Table 8. Bolt holes i

37、n both flangeson a fixed flange spool shall straddle the same center line tofacilitate alignment. Finished lined (plastic flare to plastic flare)fabricated fittings shall conform to the nominal center-to-facedimensions as specified in ANSI B 16.1, B 16.42, or B 16.5with the applicable tolerances.5.2

38、 Flange Construction:5.2.1 Threaded flanges shall be secured in position toprevent inadvertent turning of the flange.5.2.2 Socket-type flanges, except threaded, shall be fullyback-welded to the pipe housing and the inside surfaces of thesocket flanges shall be ground smooth.5.2.3 Slip-on flanges sha

39、ll be fully back-welded.NOTE 4No welding shall be done on lined components in the field.5.2.4 Modified slip-on flanges used as lap-joint flanges maybe used with flared laps formed by flaring the pipe. Thebacking flange for the flared metallic lap shall have a18-in.bevel or18-in. corner radius at the

40、 bore to provide clearance forthe fillet of the flared lap. The outside diameter of the flared lapshall be in accordance with the dimension of an ANSI B 16.9lap-joint stub end.5.2.5 Lap-joint (or Van Stone) flanged ends may be manu-factured by standard forming techniques or by using fullywelded Type

41、AMSS SP-43 orANSI B 16.9 lap-joint stub ends.Van Stone flares shall have a fillet radius compatible with thecorner radius of the mating flange and shall not contain anycracks or buckles. Van Stone flares and stub ends shall have aradius to provide a smooth transition for the plastic flare. Onlylap j

42、oint flanges in accordance with ANSI B 16.42 and B 16.5shall be used.5.3 VentingEach pipe and fitting shall be provided with aventing system that will release any pressure between the linerand the housing.NOTE 5One or more holes in the housing, or a helical groove systeminside the housing, that conn

43、ects flange vents, has provided adequateventing.NOTE 6Venting is not required with PVDF, PP, ETFE, or PVDCliners.5.4 Workmanship:5.4.1 Pipe and fittings shall show no evidence of pinholes,porosity, or cracks when inspected in accordance with 5.5.2.The linings shall fit snugly inside the pipe and fit

44、ting housings.Any bulges or other obvious indications of poor contact withthe housing shall be cause for rejection.5.4.2 The gasket seating surface of the lining shall be free ofsurface defects that could impair sealing effectiveness.Scratches, dents, nicks, or tool marks on the seating surfaceshall

45、 not be deeper than 10 % of the face thickness.5.5 Performance:5.5.1 QualificationLined pipe and fittings shall meet thequalification requirements specified in 6.1, 6.2, 6.3 and 6.4when tested. Qualification testing shall be conducted for eachliner material including PTFE liner material formulation.

46、 Anychanges to manufacturing or design of lined pipe and fittingswhich affect the fit between the liner and the housing (eitherpipe or fitting) shall be subjected to qualification testing asspecified in 6.1, 6.2, 6.3 and 6.4.NOTE 7Qualification testing results will be retained for audit purposesfor

47、a period of time consistent with the manufacturers quality plan.5.5.2 InspectionEach spool and fitting, prior to shipment,shall be hydrostatically or electrostatically tested in accordancewith Section 7 and shall subsequently be inspected visually toverify conformance to the requirements of 5.4.6. T

48、est Methods6.1 High-Temperature Test:6.1.1 Cycle representative production samples of lined pipeand fittings in an oven from room temperature to the testtemperature of the liner type (Table 9) to determine the abilityof the lined components to withstand heat aging and tempera-ture cycling. Test a mi

49、nimum of two pipe spools, tees, and 90elbows in each size.6.1.2 ProcedureInstall companion flanges at the manufac-turers recommended torque value, and affix a thermocouple inthe ferrous housing to measure the temperature. Pipe spoolsshall be at least 3 ft (1 m) long. After3hinanoven at the testtemperature (Table 9) as indicated by the thermocouple, aircool the lined components to 122F (50C) maximum. Repeatthis test for a total of three cycles.6.1.3 InspectionInspect lined pipe and fittings after eachcycle for distortion or cracks in th