NAVY MIL-PRF-8565 11 E-2012 BATTERY STORAGE AIRCRAFT MEDIUM-RATE TYPE 1 MAINTENANCE-FREE 24-VOLT 10-AMPERE-HOUR.pdf

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1、AMSC N/A FSC 6140 METRIC MIL-PRF-8565/11E 19 July 2012 SUPERSEDING MIL-PRF-8565/11D 14 July 2009 PERFORMANCE SPECIFICATION SHEET BATTERY, STORAGE, AIRCRAFT, MEDIUM-RATE, TYPE 1, MAINTENANCE-FREE, 24-VOLT, 10-AMPERE-HOUR Reactivated after 14 July 2009 and may be used for new and existing designs and

2、acquisitions. This specification is approved for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-8565. REQUIREMENTS: 1. Part or identifying number. The part or identify

3、ing number (PIN) of the battery covered by this specification sheet shall be D8565/11-1 for figure 1. D8565/11-2 is cancelled without supersession. 2. Dimensions and weight. The dimensions of the battery shall be as shown on figure 1 of MIL-PRF-8565/11. The weight of the battery shall be not greater

4、 than 15.8 kilograms (34.8 pounds) (see 3.8.3 and 4.5.3 of MIL-PRF-8565). 3. Capacity. The rated capacity of the battery shall be not less than 10 ampere-hours (Ah), based on its ability to conform to the life test final discharge (10.0 Ah/1 Hr/24 C/18.0 V). See 3.8.6, 4.5.7 and 6.15.2 of MIL-PRF-85

5、65. 4. Service life. The batterys service life (useful life) in aircraft shall be not less than 3 years. 5. Qualification inspection and conformance inspection. Table I lists the required inspections. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-M

6、IL-PRF-8565/11E 26. MIL-PRF-8565 variance. The battery shall comply with MIL-PRF-8565 except as follows: 6.1 The following paragraphs are not applicable: 3.5.10 Heaters. 3.6.5 Marking for batteries with heaters. 3.8.7 Constant voltage discharge. 3.8.17 Cold and hot temperature charge. 4.5.8 Constant

7、 voltage discharge. 4.5.29 Cold and hot temperature charge test. 6.2 Modify the following paragraphs: 3.5.5 Receptacles. After the first sentence, insert: “For D8565/11-1, the female receptacle (front view) shall be dimensionally equal to MS3509, style 1. The receptacle may be integrally molded in t

8、he container.“ 3.6.4 Battery caution marking. Delete MIL-PRF-8565 paragraph in its entirety and substitute the following: “Marking for Label 2 shown on figure 1 of MIL-PRF-8565/11 shall show the following for battery type D8565/11-1, with lettering height not less than 6.35mm (0.25 inch). The markin

9、g shall be in white or black print.” MAINTENANCE-FREE BATTERY DO NOT REMOVE COVER THIS BATTERY IS TO BE REMOVED FROM SERVICE 3 YEARS FROM DATE FIRST PLACED IN SERVICE FOR ARMY, CONSULT MIM UH-60-MIM-05-007 FOR SERVICE LIFE EXTENSION AUTHORIZATIONS. CAUTION! DO NOT USE EXCESSIVE TORQUE ON HOLD-DOWN S

10、TRAP BOLTS” 4.5.10 Cycling test. In the second sentence, delete “100 cycles” and insert “85 cycles”. In the third sentence, delete “2.0-hour constant potential charge“ and substitute “4.0-hour constant potential charge“. 4.5.12 Charge and discharge test at low temperature. In Step b., Delete “-18 C

11、(0 F)” and substitute “-12 C (10 F)”. In steps c and f, delete “1.0 C-rate to a cutoff voltage of 18 volts” and substitute “65 amperes to a cutoff voltage of 14.4 volts”. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-8565/11E 36.3 Add the f

12、ollowing paragraphs: “3.6.7 Hold-down hooks. A circular area of 8.5 1 mm radius concentric with each mounting hole of the hold-down hooks shall be left as bare uncoated metal.” 4.5.28 Output performance test. Add the following: “4.5.28.1 Fifteen minute discharge at 27 C. The battery shall be charged

13、 as specified in accordance with 4.4.2 and stored under the specified temperature and storage conditions (see 4.4.1 of MIL-PRF-8565). The battery shall then be discharged at a rate specified in accordance with requirement (6) of table III of MIL-PRF-8565/11, a 90-ampere discharge for 1 minute follow

14、ed immediately by a 25-ampere discharge for 14 minutes. The batteries shall maintain a terminal potential of 10.0 volts or greater throughout the total 15-minute duration of the two discharges. The battery shall meet the requirement of 3.8.6 of MIL-PRF-8565. 4.5.28.2 Three minute discharge at -12 C.

15、 The battery shall be charged as specified in accordance with 4.4.2 of MIL-PRF-8565 and stored under the specified temperature and storage conditions (see 4.4.1 of MIL-PRF-8565). The battery shall then be discharged at a rate specified in accordance with requirement (3) of table III of MIL-PRF-8565/

16、11, a 65-ampere discharge to a terminal potential of 14.4 volts. The battery shall meet the requirement of 3.8.6 of MIL-PRF-8565. 4.5.28.3 One minute discharge at -30 C. The battery shall be charged as specified in accordance with 4.4.2 of MIL-PRF-8565 and stored under the specified temperature and

17、storage conditions (see 4.4.1 of MIL-PRF-8565). The battery shall then be discharged at a rate specified in accordance with requirement (4) of table III of MIL-PRF-8565/11, a 65-ampere discharge to a terminal potential of 14.4 volts. The battery shall meet the requirement of 3.8.6 of MIL-PRF-8565. P

18、rovided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-8565/11E 4TABLE I. Qualification inspection and conformance inspection. Test number Examinations and tests Qualification inspection Conformance inspection Sample number Requirement paragraph 1/ T

19、est paragraph 1/ Group A sample 1 100% Group B sample number 1 2 3 1 2 1 INCOMING INSPECTION X X X 3.8.1(G) 4.5.1(G) X X X 2 VISUAL AND MECHANICAL EXAMINATION X X X 3.5 (G), 3.6 (G), 3.8.2 (G) table II (G) 4.5.2 (G) X X X 3 DIMENSIONS AND WEIGHT X X X Reqmt 2 (N), 3.8.3 (G) 4.5.3 (G) X 2/ X 2/ 4 DIE

20、LECTRIC STRENGTH AND INSULATION RESISTANCE TEST X X X 3.7 (G), 3.8.4 (G) 4.5.4 (G) X 2/ X X 5 STRENGTH OF VENT TUBES TEST X X X 3.7 (G), 3.8.5 (G) 4.5.5 (G) X 2/ X X 6 ELECTRICAL TEST PREPARATION X X X - 4.5.6 (G) X X 7 CAPACITY DISCHARGE X X X Reqmt 3 (N), 3.8.6 (G), Reqmt 1 of table III (S) 4.5.7

21、(G) X X X 8 STRENGTH OF RECEPTACLE TEST X 3.7 (G), 3.8.8 (G) 4.5.9 (G) X 9 CYCLING TEST X 3.8.9 (G), Reqmt 1 of table III (S) 4.5.10 (G) X 10 CAPACITY DISCHARGE AT 49 C (120 F) X 3.8.6 (G), Reqmt 2 of table III (S) 4.5.11 (G) 11 CHARGE AND DISCHARGE TEST AT LOW TEMPERATURE X 3.8.6 (G), Reqmt 3 of ta

22、ble III (S) 4.5.12 (G) X 12 DISCHARGE WHILE INVERTED X 3.5.9 (G), Reqmt 5 of table III (G) 4.5.13 (G) X 13 ALTITUDE TEST X 3.7 (G), 3.5.9 (G), 3.8.10 (G) 4.5.14 (G) X 14 SHOCK TEST (BASIC DESIGN) X 3.7 (G), 3.8.10 (G) 4.5.15 (G) 15 TEMPERATURE SHOCK TEST X 3.7 (G) 3.8.10 (G) 4.5.16 (G) X 16 FIFTEEN-

23、MINUTE DISCHARGE X 3.8.6 (G) 4.5.28.1 (N) X X 17 THREE-MINUTE DISCHARGE X 3.8.6 (G) 4.5.28.2 (N) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-8565/11E 5TABLE I. Qualification inspection and conformance inspection Continued. 1/ The notation

24、s in parentheses specify the source of the paragraph. “(G)” means the paragraph as shown in MIL-PRF-8565. “(S)” shows that the paragraph has been modified by this specification sheet. “(N)” indicates that a new paragraph or requirement has been added by MIL-PRF-8565/11. 2/ See sample information in

25、test paragraph. 3/ The manufacturer requesting qualification to this specification may submit an additional (fourth) test sample to expedite the qualification test program. Test number Examinations and tests Qualification inspection Conformance inspection Sample number Requirement paragraph 1/ Test

26、paragraph 1/ Group A sample 1 100% Group B sample number 1 2 3 1 2 18 ONE-MINUTE DISCHARGE X 3.8.6 (G) 4.5.28.3 (N) X 19 TEMPERATURE RISE AND FLOAT TEST X 3.7 (G), 3.8.11 (G), Reqmt 1 of table III (S) 4.5.17 (G) X 20 BATTERY GAS EMISSION TEST X 3.8.10 (G), 3.8.12 (G) 4.5.18 (G) 21 VIBRATION TEST X 3

27、.7 (G), 3.8.10 (G) 4.5.19 (G) X 22 HUMIDITY TEST X 3.7 (G), 3.8.10 (G) 4.5.20 (G) X 23 SALT FOG TEST X 3.7 (G) 3.8.10 (G) 4.5.21 (G) X 24 GROUND STORAGE TEST X 3/ 3.8.13.1 (G) 4.5.22 (G) 25 DEEP DISCHARGE RECOVERY TEST X 3.7 (G), 3.8.13.3 (G) 4.5.27 (G) 26 PHYSICAL INTEGRITY AT HIGH TEMPERATURE TEST

28、 X 3.7 (G), 3.8.10 (G), Reqmt 1 of table III (S) 4.5.23 (G) 27 SHOCK TEST (CRASH SAFETY) X 3.8.10 (G) 3.8.15 (G) 4.5.25 (G) 28 IMPACT RESISTANCE TEST (NONMETALLIC BATTERY CONTAINER) 4/ 3.8.14 (G) 4.5.24 (G) 29 WORMGEAR RETAINING PIN HARDNESS 5/ 3.5.5 (S) 4.5.30 (G) 30 SHELF LIFE TEST X 3.8.9 (G) 3.8

29、.13.2 (G) 4.5.26 (G) 31 FINAL EXAMINATION X X X 3.7 (G), 3.8.4 (G) 4.5.31 (G) X X Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-8565/11E 64/ For nonmetallic battery container designs, two outer nonmetallic battery containers shall be furnis

30、hed for inspection. 5/ Five wormgear retaining pins shall be furnished for inspection. TABLE III. Capacity performance requirements. Delete the table and insert the new table III. TABLE III. Capacity performance requirements. Requirement Number Discharge cutoff volts& temperature Rate of discharge f

31、actor Minimum time to cutoff voltage (1) 18.0 volts at 24 3C 1.0C 1 hour (2) 18.0 volts at 49 3C 1.0C 1.1 hour (3) 14.4 volts at -12 3C 6.5C 3 minutes (4) 14.4 volts at -30 3C 6.5C 1 minute (5) 14.0 volts at 27 3C 6.5C 5 minutes (6) 10.0 volts at 27 3C9.0C 2.5C 1 minute 14 minutes 15 minutes Provide

32、d by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-8565/11E 7NOTES: 1. All dimensions are in millimeters. 2. Allow additional 10 mm width for cover. 3. Abbreviations used on this figure are maximum (MAX) and minimum (MIN). FIGURE 1. PIN D8565/11-1 dime

33、nsions. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-8565/11E 8NOTES: 1. All dimensions are in millimeters. 2. Allow additional 10 mm length for cover. 3. Abbreviations used on this figure are diameter (DIA), inside diameter (ID) maximum (

34、MAX), minimum (MIN) and radius (R). 4. Leave an uncoated area of 8.5 +/-1 mm R concentric with the mounting hole in 2 places. FIGURE 1. PIN D8565/11-1 dimensions - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-8565/11E 96.19 Chan

35、ges from previous issue. Marginal notations are not used in this revision to identify changes with respect to the previous issue due to the extent of the changes. Custodians: Preparing activity: Navy AS Navy - AS Air Force 84 (Project 6140-2012-001) Review activities: Agent: Air Force 99 Navy SH DLA

36、 CC NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https:/assist.dla.mil/quicksearch. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-