NAVY MIL-PRF-3135 H-2008 DECK COVERING UNDERLAY MATERIALS《甲板基层敷料》.pdf

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1、Comments, suggestions, or questions on this document should be addressed to: Commander, Naval Sea Systems Command, ATTN: SEA 05M2, 1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard DC 20376-5160 or emailed to CommandStandardsnavy.mil, with the subject line “Document Comment”. Since contact

2、 information can change, you may want to verify the currency of this address information using the ASSIST Online database at http:/assist.daps.dla.mil. AMSC N/A FSC 5610 INCH-POUND MIL-PRF-3135H 18 September 2008 SUPERSEDING MIL-PRF-3135G 21 March 1983 PERFORMANCE SPECIFICATION DECK COVERING UNDERLA

3、Y MATERIALS This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification establishes the performance requirements for deck covering underlay materials to be applied over primed or unprimed, clean steel and aluminum interi

4、or deck surfaces on naval vessels in order to provide a smooth, level, and/or properly sloped surface over which a final deck covering system will be applied. 1.2 Classification. Deck covering underlay materials should be of the following types, classes, and grades as specified (see 6.2): 1.2.1 Type

5、s. a. Type I Standard weight underlay materials for use under trowel applied deck coverings (such as MIL-PRF-24613). b. Type II Standard weight underlay materials for use under pre-formed deck coverings (such as porcelain tiles, vinyl tiles, sheet vinyl, etc.). c. Type III General use, ultra-lightwe

6、ight underlay materials weighing no greater than 4.88 kilograms per square meter (1.0 pound per square foot) at a thickness of 6.4 millimeters (0.25 inch). d. Type IV General use, lightweight polymeric underlayment materials weighing no greater than 7.81 kilograms per square meter (1.6 pounds per sq

7、uare foot) at a thickness of 6.4 millimeters (0.25 inch) that perform the functions normally provided by separate primer, underlayment, waterproof, and crack suppression membrane materials in one single, trowel, or spray applied product. 1.2.2 Classes. a. Class 1 Latex base underlay materials b. Cla

8、ss 2 Resin base underlay materials 1.2.3 Grades. a. Grade A For use onboard submarines b. Grade B For general shipboard use Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-3135H 2 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in t

9、his section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document u

10、sers are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a p

11、art of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-24441 - Paint, Epoxy-Polyamide, General Specification for MIL-DTL-24441/20 - Paint, Epoxy-Polya

12、mide, Green Primer, Formula 150, Type III MIL-DTL-24441/29 - Paint, Epoxy-Polyamide, Green Primer, Formula 150, Type IV DEPARTMENT OF DEFENSE STANDARD MIL-STD-1623 - Fire Performance Requirements and Approved Specifications for Interior Finish Materials and Furnishings (Naval Shipboard Use) (Copies

13、of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or http:/assist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The following o

14、ther Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. BUREAU OF MEDICINE AND SURGERY (BUMED) BUMED INST 6270.8 - Procedures for Obta

15、ining Health Hazard Assessments (HHAs) (Copies of this document are available from Bureau of Medicine and Surgery, Department of the Navy, 2300 E Street, NW, Washington DC 20372-5300 or online at https:/bumed.med.navy.mil.) CODE OF FEDERAL REGULATIONS (CFR) 29 CFR 1910.1000 - Air Contaminants 29 CFR

16、 1915.1001, Appendix K, Method ID-191 - Polarized Light Microscopy of Asbestos 29 CFR 1990 - Identification, Classification, and Regulation of Potential Occupational Carcinogens 40 CFR 60, Ch.1, Appendix A-7, Method 24 - Determination of Volatile Matter Content, Water Content, Density, Volume Solids

17、, and Weight Solids of Surface Coatings 40 CFR 63 - National Emission Standards for Hazardous Air Pollutants for Source Categories Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-3135H 3 40 CFR 63.782 - National Emission Standards for Shipbui

18、lding and Ship Repair (Surface Coating) Definitions 40 CFR 82 - Protection of Stratospheric Ozone 40 CFR 261, Appendix II, Method 1311 - Toxicity Characteristic Leaching Procedure (TCLP) 40 CFR 302 - Designation, Reportable Quantities, and Notification 40 CFR 355 - Emergency Planning and Notificatio

19、n 40 CFR 372 - Toxic Chemical Release Reporting: Community Right-to-Know (Copies of these documents are available from the Superintendent of Documents, U.S. Government Printing Office, Washington DC 20401 or online at www.gpoaccess.gov/index.html.) NAVAL SEA SYSTEMS COMMAND (NAVSEA) S9510-AB-ATM-010

20、 - Nuclear Powered Submarine Atmosphere Control Manual, Chapter 7 (Copies of this chapter are available online at https:/smcl.dt.navy.mil or from Commander, Naval Sea Systems Command, ATTN: SEA 05Z9, 1333 Isaac Hull Ave. SE Stop 5122, Washington Navy Yard DC 20376-5122.) UNITED STATES ENVIRONMENTAL

21、PROTECTION AGENCY (EPA) EPA SW-846 - Test Methods for Evaluating Solid Waste, Physical/Chemical Methods EPA 600/4-79-020 - Methods for Chemical Analysis of Water and Wastes (Copies of these documents are available from the Environmental Protection Agency, Ariel Rios Building, 1200 Pennsylvania Avenu

22、e, N.W., Washington DC 20460 or online at www.epa.gov.) INTERNATIONAL AGENCY FOR RESEARCH ON CANCER (IARC) Monographs (Copies of this document are available from International Agency for Research on Cancer, WHO Publication Center, 49 Sheridan Ave., Albany, NY 12210 or online at www.iarc.fr.) NATIONA

23、L TOXICOLOGY PROGRAM (NTP) Annual Report on Carcinogens (Copies of this document are available from U.S. Department of Health and Human Services, Public Information Office, P.O. Box 12233, MD B2-04, Research Triangle Park, NC 27709 or online at http:/ntp-server.niehs.nih.gov.) 2.3 Non-Government pub

24、lications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. ASTM INTERNATIONAL ASTM B117 - Standard Practice for Operating Salt Spray (Fog) Apparatus (DoD ad

25、opted) ASTM D609 - Standard Practice for Preparation of Cold-Rolled Steel Panels for Testing Paint, Varnish, Conversion Coatings, and Related Coating Products (DoD adopted) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-3135H 4 ASTM D2240 -

26、Standard Test Method for Rubber Property Durometer Hardness (DoD adopted) ASTM D3278 - Standard Test Methods for Flash Point of Liquids by Small Scale Closed-Cup Apparatus (DoD adopted) ASTM F718 - Shipbuilders and Marine Paints and Coatings Product/Procedure Data Sheet (DoD adopted) (Copies of thes

27、e documents are available from ASTM International, 100 Barr Harbor Dr., P.O. Box C700, West Conshohocken, PA 19428-2959 or online at www.astm.org.) The Society for Protective Coatings (SSPC) SSPC-SP 3 - Power Tool Cleaning (DoD adopted) SSPC-SP 11 - Power Tool Cleaning to Bare Metal (DoD adopted) (C

28、opies of these documents are available from the Society for Protective Coatings (SSPC), 40 24th Street, 6th Floor, Pittsburgh, PA 15222 or online at www.sspc.org.) 2.4 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this

29、document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Qualification. The underlay materials furnished under this specification shall be products that are authorized by the qualifying

30、 activity for listing on the applicable qualified products list before contract award (see 4.2 and 6.4). 3.2 Composition. Class 1 underlayment materials shall consist of a pre-mixed aggregate and latex powder (that only requires the addition of water at time of installation). Class 2 products shall

31、consist of three components: a resin, hardener, and separate aggregate. The deck covering underlay materials shall be suitable for application with a trowel after mixing by hand or with commonly available mixing tools. No specialized mixing equipment shall be required. Mixing instructions, including

32、 any induction times or other requirements, shall be as supplied by the manufacturer. Type I or Type II materials may include a separate primer as part of the system, or may require the deck to be primed prior to underlayment application. Types III and IV materials shall be able to be applied direct

33、ly to a clean, bare metal substrate without requiring a separate primer (other than a bond coat of the base material without aggregate) while still meeting all the performance requirements of this specification. 3.3 Resin based systems (Class 2 materials). The manufacturer is given their choice of i

34、ngredients used in the formation of the resin described in this document. For resin based systems, the allowed proportions for the ratio of resin component to hardener shall be limited to 4:1, 3:1, 2:1, or 1:1 by volume, where manufacturers instructions allow products to be mixed in the field by und

35、erlayment installers. When mixed and applied in accordance with the manufacturers instructions, the final underlayment system shall be in accordance with all requirements of this specification. 3.4 Application. The deck covering underlay materials shall adhere to the deck or structure on which appli

36、ed without the use of clips or other devices welded to the deck, or other reinforcement not a part of the compound as mixed for application. Types I and II underlay materials shall be applied to clean steel surfaces which have been primed with Formula 150 in accordance with MIL-DTL-24441 and MIL-DTL

37、-24441/20, MIL-DTL-24441/29 or an alternative primer (e.g. an approved primer under MIL-PRF-23236 or MIL-PRF-24647) if provided by the manufacturer as part of the underlay system. Types III and IV underlay materials shall be applied to a clean, unprimed metal surface, prepared in accordance with SSP

38、C-SP 3 at a minimum. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-3135H 5 3.5 Performance requirements. 3.5.1 Toxicity. No component of the underlay system shall have any adverse effect on the health of personnel when used for its intended

39、 purpose. The materials used in the underlayment shall have no known carcinogenic or potentially carcinogenic materials identified by OSHA (29 CFR 1990) as regulated carcinogens, the IARC latest Monographs, and the latest Annual Report on Carcinogens of the NTP; and shall have no extremely hazardous

40、 substances (EHS) or toxic chemicals identified in 29 CFR 1910.1000, 40 CFR 302, 40 CFR 355, and 40 CFR 372, respectively. The use of any Ozone-Depleting Substance (ODS) in any component of the underlay system under this specification, directly or referenced in any test method, is prohibited. Class

41、I or Class II ozone-depleting chemicals are defined by 40 CFR 82. The manufacturer is responsible for maintaining carcinogenic free, extremely hazardous substance free, and toxic chemical free materials. The manufacturer shall not, unless specific material maximum levels are cited herein, allow the

42、addition of any of these prohibited materials to the formulation. When any of these prohibited materials are/may be present, as a result of being present as a trace or impurity in other ingredient(s), the concentration of the prohibited material shall not exceed 0.01 percent by weight in any compone

43、nt of the underlayment system. 3.5.1.1 Asbestos content. The percent by weight of asbestos in the dry underlayment shall not be in excess of 0.0005% wt as analyzed in accordance with OSHA Validated Analytical Method ID-191, “Polarization Light Microscopy of Asbestos“. 3.5.1.2 Metal content. The meta

44、l content (soluble and total) of any component of the underlay system shall be less than the values listed in Table I when tested in accordance with 4.5.1. If the test for total metal results in a value less than the soluble metal limit, the soluble metal test need not be conducted. The soluble meta

45、l and total metal values shall be reported in Table I results. TABLE I. Metals content of underlay components. Metal and its compound in each underlayment dry film Soluble metal, maximum mg/L (lb/gal) Total content, maximum % weight Antimony 15.0 (1.3x10-4) 0.015 Arsenic 5.0 (4.2x10-5) 0.005 Barium

46、(excluding barite) 100.0 (8.3x10-3) 0.10 Beryllium 0.75 (6.3x10-6) 0.0002 Cadmium 1.0 (8.3x10-6) 0.0005Chromium VI compounds 1.0 (8.3x10-6) 0.001 Chromium and chromium III compounds 560.0 (4.7x10-3) 0.56 Cobalt* 50.0 (4.2x10-4) 0.005 Copper 25.0 (2.1x10-4) 0.01 Fluoride salts 180.0 (1.5x10-3) 0.18 L

47、ead 5. (4.2x10-5) 0.005 Mercury 0.2 (1.7x10-6) 0.0002 Molybdenum 350.0 (2.9x10-3) 0.035 Nickel 20.0 (1.7x10-4) 0.02 Selenium 1. (8.3x10-6) 0.002 Silver 5.0 (4.2x10-5) 0.001 Tantalum 100. (8.3x10-4) 0.100 Thallium 7.0 (5.8x10-5) 0.007 Tungsten 100.0 (8.3x10-4) 0.100 Vanadium 24.0 (2.0x10-4) 0.01 Zinc

48、 250. (2.1x10-3) 0.25 * Total cobalt content may exceed 0.005 % wt (up to 0.2 % wt) only if a cobalt drier is used to effect proper drying. Regardless of whether a cobalt drier is used, soluble cobalt content may not exceed Table I requirements. Provided by IHSNot for ResaleNo reproduction or networ

49、king permitted without license from IHS-,-,-MIL-PRF-3135H 6 3.5.1.3 Hazardous air pollutants (HAPs). The content of the HAPs solvents in any component of the underlayment system shall not exceed the weight percent (% wt) values listed in Table II. Within these limitations and the requirement that the finished underlay meets all requirements of this specification, solvent selection is the responsibility of the manufacturer. H