NAVY MIL-PRF-23236 D-2009 COATING SYSTEMS FOR SHIP STRUCTURES《舰船结构的涂料体系》.pdf

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1、 Comments, suggestions, or questions on this document should be addressed to: Commander, Naval Sea Systems Command, ATTN: SEA 05B5, 1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard DC 20376-5160 or emailed to CommandStandardsnavy.mil, with the subject line “Document Comment”. Since contac

2、t information can change, you may want to verify the currency of this address information using the ASSIST Online database at http:/assist.daps.dla.mil. METRIC MIL-PRF-23236D 15 September 2009 SUPERSEDING MIL-PRF-23236C 12 August 2003 PERFORMANCE SPECIFICATION COATING SYSTEMS FOR SHIP STRUCTURES Thi

3、s specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers four types of air pollution regulated ship and structure coatings that comply with the National Emission Standards for Hazardous Air Pollutants (NESHAP) for

4、 shipbuilding for state and federal regulations. There are nine classes of coating systems. There are four grades of coating systems based on temperature of application and cure. In addition to tanks, all paint systems qualified to this specification are suitable for use on any ship structures, inte

5、rior or exterior, for corrosion control. Except for trace levels, all types are free of lead, chromium, cadmium, and asbestos (see 3.2.3). All types have levels of hazardous air pollutants (HAPs) that do not exceed applicable NESHAP levels (see 3.2.2.2). Dry Type V, VI, VII, and VIII coating residue

6、s and debris are non-hazardous waste under U.S. Environmental Protection Agency (USEPA) regulations in effect on the date of this specification. Type VII coating will not have any solvent added to either the base resin component or the hardener component. 1.2 Classification. 1.2.1 Types. The types o

7、f coating systems are as follows: Type V - A coating system having a maximum volatile organic compound (VOC) content of 340 grams per liter (2.83 pounds per gallon) of coating. HAPs in the solvent will not exceed VOC levels (see 3.2.2.3). Use of pigments that are hazardous to workers or create hazar

8、dous waste is restricted to trace levels (see 3.2.3.1). May be used in any air quality management district regulating VOC. Dry coating is not a hazardous waste under USEPA regulations. Type VI - A coating system having a maximum VOC of 250 grams per liter (2.08 pounds per gallon) of coating. HAPs in

9、 the solvent will not exceed VOC levels (see 3.2.2.3). Use of pigments that are hazardous to workers or create hazardous waste is restricted (see 3.2.3.1). Dry coating is not a hazardous waste under USEPA regulations. Type VII - A coating system having a maximum VOC of 150 grams per liter (1.25 poun

10、ds per gallon) of coating. HAPs in the solvent will not exceed VOC levels (see 3.2.2.3). Use of pigments that are hazardous to workers or create hazardous waste is restricted to trace levels (see 3.2.3.1). Dry coating is not a hazardous waste under USEPA regulations. Coatings proposed for qualificat

11、ion testing to this type have no solvent added to either the base resin component or the hardener component. Type VIII - Non-metallic functional powder coating system for severe marine service having a maximum VOC of 75 grams of solvent per 4.54 kilograms (0.17 pounds of solvent per 10 pounds) of po

12、wder. Type VIIIa - Functional powder coating system with two coats which may contain zinc for severe marine service with a maximum VOC of 75 grams of solvent per 4.54 kilograms (0.17 pounds of solvent per 10 pounds) of powder. Provided by IHSNot for ResaleNo reproduction or networking permitted with

13、out license from IHS-,-,-MIL-PRF-23236D 1.2.2 Classes. The classes of coating systems are as follows: Class 5 - A coating system for use in fuel tanks, seawater ballasted fuel tanks, seawater tanks, bilges, and other ship structures, interior and exterior. Class 5 coatings are not for use in tanks t

14、hat may be used for fresh or potable water. Class 6 - Class 6 coatings no longer used. Class 7- A coating system for use in dedicated seawater ballast tanks. Class 6 coatings are not for use in tanks that may be used for freshwater, potable water, fuels, or other hydrocarbons. Class 8 - Class 8 no l

15、oner used. Class 9 - A coating system for use in dedicated potable or freshwater tanks. Class 7 coatings are not for use in tanks that may be used for seawater, fuels, or other hydrocarbons. Class 10 - Class 10 coatings no longer used. Class 11 - A coating system for use in dedicated boiler feedwate

16、r (pure water) tanks. Class 8 coatings may not be used for seawater, potable water, freshwater, fuels, or other hydrocarbons. Class 12 - Class 12 coatings no longer used. Class 13 - A coating system for use in dedicated chemical holding (ship sewage/waste) tanks (CHT tanks). Class 9 coatings may not

17、 be used for seawater, potable water, freshwater, fuels, or other hydrocarbons. Class 14 - Class 14 coatings no longer used Class 15a - A coating system intended as a repair or touch-up coating for use over oily surfaces that are prepared to bare metal surfaces where paint has been removed to the ba

18、re metal substrate. Class 15b - A coating system intended as a repair or touch-up coating for use over wet surfaces that are prepared to bare metal surfaces where the paint has been removed to the bare metal substrate. Class 15c - A coating system intended as a repair or touch-up coating for applica

19、tion and cure under (salt) water. Class 16 - Class 16 coatings are no longer used. High wear resistant coatings are available in MIL-PRF-32171 Class 17 - A coating system intended for use on properly cleaned and prepared bilge surfaces. Class 18 - A single-coat coating system. Class 19- A coating sy

20、stem intended for use on well deck overhead areas of Landing Craft Air Cushion (LCAC) capable ships. 1.2.3 Grades. The grades of coating systems are as follows: Grade A - A coating system which can be applied down to a temperature of 32 F (0 C) and cured down to a temperature of 25 F (-4 C). Grade B

21、 - A coating system which is to be applied and cured at temperatures above 32 F (0 C) up to 49 F (10 C). Grade C - A coating system which is to be applied and cured at or above a temperature above 50 F (11 C). Grade D - Powder coatings cured at a high temperature in accordance with manufacturers ins

22、tructions in order to meet all performance requirements of this specification. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-23236D 1.3 Part or identifying number (PIN). M 23236 - X X X Prefix for military specification Specification numb

23、er Type (see code below) Class (see code below) Grade (see code below) Pin code: Type code Class code Grade code Type Code Class Code Grade Code 5 1 A A V B 6 2 B B VI C 7 3 C C VII D 8 4 D D VIII E 9 5 VIIIa F 10a 6 10b 7 10c 8 11 9 12 10 13 11 14 12 Example: M23236-A2B 2. APPLICABLE DOCUMENTS 2.1

24、General. The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the com

25、pleteness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications,

26、 standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. FEDERAL STANDARDS FED-STD-141 - Paint, Varnish, Lacquer and Related Materials: Methods of Inspection, Samp

27、ling and Testing FED-STD-595/20109 - Brown, Semigloss FED-STD-595/20152 - Brown, Semigloss 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-23236D FED-STD-595/22519 - Orange, Semigloss FED-STD-595/22563 - Orange, Semigloss FED-STD-595/23695

28、- Yellow, Semigloss FED-STD-595/23697 - Yellow, Semigloss FED-STD-595/24272 - Green Semigloss FED-STD-595/24516 - Green, Semigloss FED-STD-595/24585 - Green, Semigloss FED-STD-595/25526 - Blue, Semigloss FED-STD-595/26081 - Gray, Semigloss FED-STD-595/26270 - Gray, Semigloss FED-STD-595/26307 - Gray

29、, Semigloss FED-STD-595/26400 - Gray, Semigloss FED-STD-595/26493 - Gray, Semigloss FED-STD-595/26496 - Gray, Semigloss FED-STD-595/26622 - Gray, Semigloss FED-STD-595/27038 - Miscellaneous, Semigloss FED-STD-595/27880 - Miscellaneous, Semigloss FED-STD-595/27886 - Miscellaneous, Semigloss DEPARTMEN

30、T OF DEFENSE SPECIFICATIONS MIL-DTL-5624 - Turbine Fuel, Aviation, Grades JP-4 and JP-5 MIL-DTL-24441 - Paint, Epoxy-Polyamide, General Specification for MIL-DTL-24441/29 - Paint, Epoxy-Polyamide, Green Primer, Formula 150, Type III MIL-DTL-24441/35 - Paint, Epoxy-Polyamide, Red, Formula 156, Type I

31、V (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or http:/assist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The f

32、ollowing other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. CODE OF FEDERAL REGULATIONS (CFR) 29 CFR 1910 - Occupational Safety

33、and Health Standards 29 CFR 1910.1200 - The OSHA Hazard Communication Standard (HCS) 29 CFR 1915 - Occupational Safety and Health Standards for Shipyard Employment 29 CFR 1917 - Marine Terminals 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P

34、RF-23236D 29 CFR 1918 - Safety and Health Regulations for Longshoring 29 CFR 1926 - Safety and Health Regulations for Construction 29 CFR 1928 - Occupational Safety and Health Standards for Agriculture 29 CFR 1990 - Identification, Classification, and Regulation of Potential Occupational Carcinogens

35、 40 CFR 60, Appendix A, Method 24 - Determination of Volatile Matter Content, Water Content, Density, Volume Solids, and Weight Solids of Surface Coatings 40 CFR Part 63, Appendix A, Method 311 HAPS in Paints and Coatings 40 CFR 82 - Protection of Stratospheric Ozone 40 CFR 261, Appendix II, Method

36、1311 - Toxicity Characteristic Leaching Procedure (TCLP) 40 CFR 355, Appendices A and B - The List of Extremely Hazardous Substances and Their Threshold Planning Quantities 40 CFR 372 - Community Right-to-Know; Toxic Chemical Release Reporting Using North American Industry Classification System 40 C

37、FR 372.65 - Specific Toxic Chemical Listings (Copies of these documents are available from the Superintendent of Documents, U.S. Government Printing Office, Washington DC 20401 or online at www.gpoaccess.gov/index.html.) NATIONAL INSTITUTE OF ENVIRONMENTAL HEALTH SCIENCES (NIEHS) National Toxicology

38、 Program (NTP) latest annual Report on Carcinogens (Copies of this document are available from NIEHS, Public Information Office, MD B2-04, Research Triangle Park, NC 27709 or online at https:/library.niehs.nih.gov.) NATIONAL INSTITUTE FOR OCCUPATIONAL SAFETY AND HEALTH (NIOSH) NIOSH Manual of Analyt

39、ical Methods (NMAM), Forth Edition Method 7500 - Silica, Crystalline, by XRD (Filter Redeposition) (Copies of these documents are available from NIOSH Publications, 4676 Columbia Parkway, MSC 13, Cincinnati, OH 45226 or online at www.cdc.gov/niosh.) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSH

40、A) ID-191 - Polarized Light Microscopy of Asbestos (Copies of this document are available from the U.S. Department of Labor/OSHA, OSHA Publications, P.O. Box 37535, Washington DC 20013-7535 or online at www.osha.gov.) 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without lic

41、ense from IHS-,-,-MIL-PRF-23236D 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. AMERICAN CONFERENCE OF GOVERNMENTAL INDUST

42、RIAL HYGIENISTS (ACGIH) ACGIH 0026 - Documentation of the Threshold Limit Value and Biological Exposure Indices (Copies of this document are available from the American Conference of Governmental Hygienists, 1330 Kemper Meadow Drive, Cincinnati, OH 45240.) AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI

43、) ANSI Z400.1 - Hazardous Industrial Chemicals - Material Safety Data Sheets, Preparation (Copies of this document are available from the American National Standards Institute, 25 W. 43rd St, 4th Floor, New York, NY 10036 or online at http:/webstore.ansi.org/.) AMERICAN PUBLIC HEALTH ASSOCIATION Sta

44、ndard Methods for the Examination of Water and Wastewater, 21stEdition, 2005 APHA 2120B - Visual Comparison Method APHA 2150B - Threshold Odor Test APHA 2160B - Flavor Threshold Test APHA 4500Cl-F - DPD Colorimetric Method APHA 5530C - Chloroform Extraction Method APHA 5530D - Direct Photometric Met

45、hod (Copies of these documents are available from the American Public Health Association, 800 I Street N.W., Washington DC 20001-3710 or online at www.apha.org.) ASTM INTERNATIONAL ASTM B117 - Standard Practice for Operating Salt Spray (Fog) Apparatus (DoD adopted) ASTM D93 - Standard Test Methods f

46、or Flash-Point by Pensky-Martens Closed Cup Tester (DoD adopted) ASTM D130 - Standard Method for Detection of Copper Corrosion from Petroleum Products by the Copper Strip Tarnish Test (DoD adopted) ASTM D156 - Standard Test Method for Saybolt Color of Petroleum Products (Saybolt Chromometer Method)

47、(DoD adopted) ASTM D381 - Standard Test Method for Gum Content in Fuels by Jet Evaporation (DoD adopted) ASTM D523 - Standard Test Method for Specular Gloss (DoD adopted) ASTM D562 - Standard Test Method for Consistency of Paints Measuring Krebs Unit (KU) Viscosity Using a Stormer-Type Viscometer (D

48、oD adopted) ASTM D714 - Standard Test Method for Evaluating Degree of Blistering of Paints (DoD adopted) 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-23236D ASTM D823 - Standard Practices for Producing Films of Uniform Thickness of Paint

49、, Varnish, and Related Products on Test Panels (DoD adopted) ASTM D910 - Standard Specification for Aviation Gasolines (DoD adopted) ASTM D1141 - Standard Practice for Substitute Ocean Water (DoD adopted) ASTM D1193 - Standard Specification for Reagent Water (DoD adopted) ASTM D1655 - Standard Specification for Aviation Turbine Fuels (DoD adopted) ASTM D2244 - Standard Test Method for Calculation of