NAVISTAR MPAPS F-1-2015 Fluid Connections (Liquid Gas Hose Tube).pdf

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1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 1 of 21 NAVISTAR, INC. Material, Parts, and Process Specifications

2、 (MPAPS) NUMBER: MPAPS F-1 Former Designation: CEMS F-1 TITLE: Fluid Connections (Liquid/Gas/Hose/Tube) CURRENT REV No.: 1504 DATE: Apr. 2015 WRITTEN/EDITED BY: D. Daley APPROVED BY: K. Chapman SUPERSEDES: Rev. 1412 Dec. 2014 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This

3、 specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limi

4、ts prior to use. Change Notice: Revised section 6.0. 1.0 APPLICATION This specification covers coolant, oil, and air hose/tube joints with clamps. 2.0 SCOPE This document covers general specifications and dimensions for fluid connectors, hoses, and clamps. It includes all the requirements needed for

5、 a reliable and sealed connection. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of a

6、ll referenced standards shall apply. The following standards, specifications and regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 NAVISTAR MPAPS F-1058 NAVISTAR TDS-SD-5.5 NAVISTAR Manufacturing Standard MS-D-13 NAVISTAR EM-16 NAVISTAR MPAPS B-50 NAVISTA

7、R Engineering Design Std. A-16 NAVISTAR CEMS D-30 APPX SAE J20 CFR Title 29, Part 1910 NAVISTAR MPAPS F-0 SAE J1684 ASME/ANSI Y 14.5M-1994 (1994 reqd) NAVISTAR MPAPS F-1 APPX SAE J1697 NAVISTAR CEMS A-9 NAVISTAR MPAPS F-2 SAE J1231 NAVISTAR MPAPS A-37 NAVISTAR TMS-1059 SAE J1508 NAVISTAR MPAPS B-1 N

8、AVISTAR MPAPS P-9543 SAE J1610 NAVISTAR MPAPS DT-9 ASTM D 380 NUMBER: MPAPS F-1 TITLE: Fluid Connections (Liquid/Gas/Hose/Tube) REVISION: 1504 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are req

9、uired to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 2 of 21 4.0 REQUIREMENTS 4.1 FITTINGS AND END FORMS 4.1.1 Requirements for a Fitting 4.1.1.1 Interference Fit - The difference between the connector OD and hose ID. This difference directly affects hose joint sealing integr

10、ity. A non-interference fit condition may not sustain a permanent seal (0.1 - 1.5 mm interference is required). For 50 mm (2 in) and above, 0.1 - 1.5 mm interference is recommended, but it requires verification for insertion force. Note that Navistar bulk hose with ID less than 12.7mm (0.5 in) does

11、not currently meet the interference specification. 4.1.1.2 Lead In (Dim. A Figure 1) - Surface that provides a ramp and pilot for hose installation. 4.1.1.3 Bead Height (Dim. C Figure 1) - It is used to resist hose and clamp blow-off from the connector (Barb OD recommended is 103.5 - 105% of the con

12、nector OD over 2 inches. For connector OD less than 2 inches, refer to Table 1). 4.1.1.4 Hose Stop - A connector feature to allow correct positioning of the hose and clamp onto the connector. It prevents further insertion of the hose and informs the installer that the hose has been properly installe

13、d. It can be used for radial alignment of the hose. A hose stop feature shall be included on every fitting or tube. 4.1.1.5 Land Length (Dim. E Figure 1) - Is the distance between the bead and connector hose stop. This area is the primary sealing surface for the hose and clamp joint. The land length

14、 will vary by the hose size and clamp width. 4.1.1.6 Push on Force - Is the effort required to install the hose over the bead. A lubricant can be used to reduce this. Preferred force is less than 188N (42 lbf). 4.1.1.7 Lubricant - An assembly aid to assist insertion of the hose onto the connector, a

15、pplied to the hose I.D. This can vary by hose material and system compatibility. A surfactant such as DuPonts MERPOL at 100:1 with water, straight water or dry, is permitted. A rubber assembly lubricant (International Products P80 is allowed, part number 2644105R1) is allowed, see section 4.2.2. Det

16、ergent and water (100:1 dilution) and other lubricants may be used but shall be evaluated by Materials Engineering for deleterious effects before use. 4.1.1.8 Connector Surface Finish - This is a measurement of surface profile of the connector land area Surface roughness value not to exceed Ra 3.2 m

17、 (Ra 125 in) required. The land area and bead surface must be free of burrs, seams, flash or any residual grind marks from stock removal. This requirement applies for unpainted and plated/painted surfaces AFTER they are plated or painted. Refer to MPAPS F-1058 and TMS-1059. NUMBER: MPAPS F-1 TITLE:

18、Fluid Connections (Liquid/Gas/Hose/Tube) REVISION: 1504 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 3 of 21 FI

19、GURE 1: REFERENCE CONNECTOR SKETCH 4.1.2 Beaded Formed Tube Ends Beaded formed tube ends are suitable for hose connections made with or without hose clamps in relatively low pressure applications. Dimensions shown in Figure 2 and Table 1 shall apply to finished ends, plated, or otherwise processed a

20、nd apply to metal tubing having an nominal wall thickness of 0.028 0.083 in (0.71 2.11 mm). Forming of tubes having a wall thickness outside this range may require adjustment of dimensions. Formed tube ends shall be free from burrs, cracks, sharp edges, irregularities in diameters and any other defe

21、cts affecting serviceability. As-cast nipples are prohibited on any connectors and tubes ends. NOTE: TOLERANCE ON ALL DIMENSIONS IN TABLES 1 THROUGH 3 BELOW, NOT OTHERWISE SPECIFIED, SHALL BE 0.01 IN (0.25MM). NUMBER: MPAPS F-1 TITLE: Fluid Connections (Liquid/Gas/Hose/Tube) REVISION: 1504 This docu

22、ment is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 4 of 21 FIGURE 2: FORMED TUBE DESIGN, MPAPS F-1058 FIG 17, DIMENSIONS ARE I

23、N TABLE 2 NOTE: Follow Design in Figure 2 and dimensions in Table 1 for Formed Tubes of 1.5in OD and less Nominal Tube OD Tube ID and Wall Thickness (+/-) Taper End Diameter (B) Bead OD (A) Bead to tube end (C) Max Radius (D) Max Radius (E) Total Engagement Length (F) Land clamp area (G) (Reference)

24、 Land Clamp Area with Prefix (Undesired) in mm Check tube materials from drawing and refer to MPAPS F-1058 for Grade and finish and then CEMS A-10 for Tube OD and wall thickness tolerance +0.00 / - 0.03 in +0.00 / - 0.76 mm (+/-) 0.010 in (+/-) 0.25 mm (+/-) 0.04 in (+/-) 1.0 mm in mm in mm (+/-) 0.

25、06 in (+/-) 1.5 mm (+/-) 0.04 in (+/-) 1.0 mm (+/-) 1.0 mm 3/16 4.76 0.18 4.68 0.22 5.60 0.08 2.00 0.05 1.38 0.025 0.64 1.50 38.10 1.05 27 1/4 6.35 0.25 6.22 0.29 7.40 0.10 2.50 0.05 1.38 0.025 0.64 1.50 38.10 1.05 27 5/16 7.94 0.31 7.79 0.36 9.15 0.10 2.50 0.05 1.38 0.025 0.63 1.50 38.10 1.05 27 3/

26、8 9.53 0.37 9.45 0.433 11.00 0.25 6.35 0.125 3.18 0.063 1.60 1.50 38.10 1.05 27 7/16 11.11 0.43 10.90 0.49 12.45 0.25 6.35 0.125 3.18 0.063 1.60 1.50 38.10 1.05 27 1/2 12.70 0.47 11.81 0.576 14.63 0.25 6.35 0.125 3.18 0.063 1.60 1.50 38.10 1.05 27 9/16 14.29 0.55 14.01 0.62 15.75 0.25 6.35 0.125 3.1

27、8 0.063 1.60 1.50 38.10 1.05 27 5/8 15.88 0.59 14.99 0.701 17.81 0.25 6.35 0.125 3.18 0.063 1.60 1.50 38.10 1.05 27 3/4 19.05 0.71 18.03 0.826 20.98 0.25 6.35 0.125 3.18 0.063 1.60 1.50 38.10 1.05 27 29.5 7/8 22.20 0.83 21.05 0.94 23.89 0.25 6.35 0.125 3.18 0.063 1.60 1.50 38.10 1.05 27 29.5 1 25.40

28、 0.95 24.13 1.06 26.92 0.25 6.35 0.125 3.18 0.063 1.60 1.50 38.10 1.05 27 29.5 1-1/4 31.75 1.20 30.48 1.31 33.27 0.25 6.35 0.125 3.18 0.063 1.60 1.50 38.10 1.05 27 29.5 NUMBER: MPAPS F-1 TITLE: Fluid Connections (Liquid/Gas/Hose/Tube) REVISION: 1504 This document is restricted and may not be sent ou

29、tside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 5 of 21 1-1/2 38.10 per Grade 1.47 37.34 1.62 41.25 0.25 6.35 0.05 1.38 0.03 0.63 1.50 38.10 1.05 27 29.5 TABLE 1: F

30、ORMED TUBE DIMENSIONS AND TOLERANCES FOR 1.5” AND BELOW (REFER TO FIGURE 2) FIGURE 3: MACHINED CONNECTORS, DIMENSIONS IN TABLE 2, SAE J1231 WITH INCREASED LAND CLAMP AREA NOTE: Follow Design in Figure 3 and dimensions in Table 2 for all Machined Connectors Nominal Tube OD Bead OD (A) (Applies for se

31、aling and stop beads) Bead to Connector End (C) (Reference) Radius (D) Radius (E) Connector ID* Land clamp area (G) Land Clamp Area with Prefix (Undesired) (+/-) 0.010 in (+/-) 0.25 mm (+/-) 0.010 in (+/-) 0.25 mm (+/-) 0.012 in (+/-) 0.3 mm Min mm Max mm Min mm Max mm in mm (+/-) 0.04 in (+/-) 1.0

32、mm (+/-) 1.0 mm 3/16 4.76 0.220 5.60 0.065 1.65 0.50 2.25 0.25 1.00 0.126 3.2 1.05 27 1/4 6.35 0.291 7.40 0.081 2.05 0.50 2.25 0.25 1.00 0.189 4.8 1.05 27 5/16 7.94 0.360 9.15 0.096 2.45 0.50 2.25 0.25 1.00 0.252 6.4 1.05 27 3/8 9.53 0.431 10.95 0.112 2.85 0.50 2.25 0.25 1.00 0.295 7.5 1.05 27 7/16

33、11.11 0.490 12.45 0.112 2.85 0.50 2.25 0.25 1.00 0.358 9.1 1.05 27 1/2 12.7 0.559 14.20 0.120 3.05 0.50 2.25 0.25 1.00 0.406 10.3 1.05 27 9/16 14.29 0.620 15.75 0.120 3.05 0.50 2.25 0.25 1.00 0.437 11.1 1.05 27 5/8 15.88 0.691 17.55 0.134 3.40 0.50 2.25 0.25 1.00 0.500 12.7 1.05 27 3/4 19.05 0.821 2

34、0.85 0.142 3.60 0.50 2.25 0.25 1.00 0.626 15.9 1.05 27 29.5 7/8 22.23 0.941 23.89 0.149 3.80 0.50 2.25 0.25 1.00 0.7343 18.65 1.05 27 29.5 1 25.4 1.059 26.90 0.157 4.00 0.50 2.25 0.25 1.00 0.8425 21.40 1.05 27 29.5 1-1/4 31.75 1.356 34.45 0.213 5.40 0.50 2.25 0.25 1.00 1.0945 27.80 1.05 27 29.5 1-1/

35、2 38.1 1.624 41.25 0.250 6.35 0.50 2.25 0.25 1.00 1.3425 34.10 1.05 27 29.5 NUMBER: MPAPS F-1 TITLE: Fluid Connections (Liquid/Gas/Hose/Tube) REVISION: 1504 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Sup

36、pliers are required to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 6 of 21 2 50.8 2.146 54.50 0.291 7.40 0.50 2.25 0.25 1.00 1.8425 46.80 1.05 27 2-1/4 57.15 2.322 59.00 0.236 6.00 1.70 2.70 1.00 2.00 2.0768 52.75 1.5 38 2-1/2 63.50 2.675 67.95 0.352 8.95 0.50 2.25 0.25 1.00

37、2.3110 58.70 1.5 38 3 76.20 3.175 80.65 0.352 8.95 0.50 2.25 0.25 1.00 2.6028 66.11 1.5 38 3-1/2 88.90 3.675 93.35 0.352 8.95 0.50 2.25 0.25 1.00 2.8874 73.34 1.5 38 4 101.6 4.197 106.60 0.396 10.05 0.50 2.25 0.25 1.00 3.1720 80.57 1.5 38 4-1/2 114.3 4.697 119.30 0.396 10.05 0.50 2.25 0.25 1.00 3.45

38、66 87.80 1.5 38 5 127.0 5.197 132.00 0.396 10.05 0.50 2.25 0.25 1.00 3.7412 95.03 1.5 38 TABLE 2: MACHINED CONNECTORS DIMENSIONS AND TOLERANCES Note: Refer to Figure 3 for stop bead dimensions * Dimension D Nominal I.D. in Table 3 does not apply to steel tubing. However, the D dimension shall be the

39、 same as the nominal tubing I.D. At the manufacturers option, parts may be machined or milled from bar, forged, or of multiple component design. Nominal Tube OD Tube OD and Wall Thickness (+/-) Bead height Bead to tube end (C) Radius (D) Radius (E) Land clamp area in mm Check tube materials from dra

40、wing and refer to MPAPS F-1058 for Grade and finish and then CEMS A-10 for Tube OD and wall thickness tolerance per Grade (+/-) 0.023 in (+/-) 0.58 mm (+/-) 0.04 in (+/-) 1.0 mm (+/-) 0.015 in (+/-) 0.38 mm (+/-) 0.01 in (+/-) 0.254 mm (+/-) 0.06 in (+/-) 1.5 mm 2.00 to 3.00 50.80 to 76.20 0.052 1.3

41、2 0.25 6.35 0.14 3.56 0.07 1.778 1.5 38.0 3.25 to 7.00 82.55 to 177.8 0.088 2.24 0.25 6.35 0.14 3.56 0.07 1.778 1.5 38.0 TABLE 3: FORMED TUBE DIMENSIONS FOR 63.5 MM OD AND UP (REFER TO FIGURE 2 FOR LABELING AND FIGURE 4 FOR DESIGN) NUMBER: MPAPS F-1 TITLE: Fluid Connections (Liquid/Gas/Hose/Tube) RE

42、VISION: 1504 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 7 of 21 FIGURE 4: FORMED TUBE DESIGN (63.5 MM OD AND

43、UP), MPAPS F-1058 FIG 7D NOTE: Follow Design in Figure 4 and dimensions in Table 3 for Formed Tubes of 2.00in and up 4.1.3 Design Procedure for Coolant and CAC Systems Straight connections tend to reduce transmission of vibrations and provide the most effective and least costly design. 4.1.4 Materia

44、l and Finish Refer to MPAPS F-1058 and TMS-1059 for tube materials and surface finish. 4.2 HOSES 4.2.1 Classification and Construction Grade designations are used to specify the tube and cover stocks. Suffix designations are used to specify the manufacturing method used to make the hose and the rein

45、forcement fibers allowed. Grades and Suffix definitions can be found in CEMS D-30. TABLE 4: GRADE 1 (EPDM/PREMIUM) FORMED HOSE ID DIMENSIONS AND TOLERANCES NUMBER: MPAPS F-1 TITLE: Fluid Connections (Liquid/Gas/Hose/Tube) REVISION: 1504 This document is restricted and may not be sent outside Navista

46、r, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 8 of 21 NOMINAL INSIDE DIAMETER ACTUAL INSIDE DIAMETER ID TOLERANCE OUTSIDE DIAMETER* WALL THICKNESS WALL THICKNESS TOLERANCE in

47、mm in mm in mm in mm in mm in 1/4 5.9 0.213 0.5 0.02 13.7 0.539 3.9 0.155 0.6 0.024 3/8 9.0 0.354 0.5 0.02 17.0 0.669 4.0 0.158 0.6 0.024 1/2 12.0 0.472 0.5 0.02 20.0 0.787 4.0 0.158 0.6 0.024 5/8 15.1 0.595 0.5 0.02 23.1 0.909 4.0 0.158 0.8 0.031 3/4 18.4 0.724 0.5 0.02 26.5 1.04 4.05 0.159 0.8 0.0

48、31 7/8 21.3 0.838 0.5 0.02 29.9 1.177 4.3 0.169 0.5 0.031 1 24.6 0.968 0.5 0.02 33.2 1.31 4.3 0.169 0.8 0.031 1.0 26 1.025.41.0 26 25.4 1.0 0.5 0.02 Max. ID plus 9.9mm Max. ID plus 0.390in 1.6 0.063 4.95 0.195 1.0 0.039 Note: The target OD should be measured over a plug gage equal to the specified m

49、aximum I.D. TABLE 8: GRADE 1 (EPDM/PREMIUM) SUFFIX BF HOSE ID AND WALL DIMENSIONS AND TOLERANCES NOMINAL INSIDE DIAMETER ACTUAL INSIDE DIAMETER ID TOLERANCE OUTSIDE DIAMETER* WALL THICKNESS WALL THICKNESS TOLERANCE in mm in mm in mm in mm in mm in 5/8 15.1 0.595 0.5 0.02 25.0 0.98 4.95 0.195 0.8 0.031 3/4 18.4 0.724 0.5 0.02 28.3 1.11 4.95 0.195 0.8 0.031 7/8 21.3 0.838 0.5 0.02 29.9 1.177 4.95 0.195 0.5 0.031 1 24.6 0.968 0.5 0.02 34.5 1.36 4.95 0.195 0.8 0.031 1.0 26 1.0 2.5 26 63.5 0.8 0.031 7.3 0.2