FORD WSS-M64J39-A2-1998 MAKEUP FEED WATERBORNE CATIONIC ELECTROCOAT LEAD-FREE HIGH THROW POWER EDGE CORROSION RESISTANT RESIN (Shown on WSS-M64J39-A1)《树脂型耐边缘腐蚀的高泳透力无铅水基阳离子电涂修补漆 列于标.pdf
《FORD WSS-M64J39-A2-1998 MAKEUP FEED WATERBORNE CATIONIC ELECTROCOAT LEAD-FREE HIGH THROW POWER EDGE CORROSION RESISTANT RESIN (Shown on WSS-M64J39-A1)《树脂型耐边缘腐蚀的高泳透力无铅水基阳离子电涂修补漆 列于标.pdf》由会员分享,可在线阅读,更多相关《FORD WSS-M64J39-A2-1998 MAKEUP FEED WATERBORNE CATIONIC ELECTROCOAT LEAD-FREE HIGH THROW POWER EDGE CORROSION RESISTANT RESIN (Shown on WSS-M64J39-A1)《树脂型耐边缘腐蚀的高泳透力无铅水基阳离子电涂修补漆 列于标.pdf(7页珍藏版)》请在麦多课文档分享上搜索。
1、 ENGINEERING MATERIAL SPECIFICATIONMaterial Name Specification NumberDate Action Changes1998 03 24 Activated N. Chamberlain G. SchuhWP 3948-a Page 1 of 7PRIMER, WATERBORNE CATIONIC ELECTROCOAT, WSS-M64J39-A1LEAD-FREE, HIGH THROW POWER, EDGECORROSION RESISTANT, INITIAL FILLMAKEUP FEED, WATERBORNE CAT
2、IONIC WSS-M64J39-A2ELECTROCOAT, LEAD-FREE, HIGH THROWPOWER, EDGE CORROSION RESISTANT, RESINMAKEUP FEED, WATERBORNE CATIONIC WSS-M64J39-A3ELECTROCOAT, LEAD-FREE HIGH THROW POWER,EDGE CORROSION RESISTANT, PIGMENTFLOW CONTROL ADDITIVE WSS-M64J39-A4MAKEUP FEED, WATERBORNE CATIONIC WSS-M64J39-A5ELECTROCO
3、AT, LEAD-FREE, HIGH THROW POWER,EDGE CORROSION RESISTANT, PRE-BLEND1. SCOPEThe materials defined by these specifications are the basic componentsfor lead-free, high-throw power, high-edge corrosion resistant cathodicelectrocoat primer.2. APPLICATIONThese specificati ons were released originally for
4、a paint system whenproperly electrodeposited on vehicle bodies, sheet metal components orsmall parts will provide good corrosion resistance, adhesion and enamelappearance properties. These materials together make a paint system thatis lead-free with high-throw power and high-edge corrosion resistanc
5、e.WSS-M64J39-A1: This material is the initial fill material andrepresents the electrocoat bath duringproduction.WSS-M64J39-A2: This material is makeup feed material us ed toreplenish the resins of the initial fillelectrocoat bath.ENGINEERING MATERIAL SPECIFICATION WSS-M64J39-A1-A5WP 3948-b Page 2 of
6、 7WSS-M64J39-A3: This material is makeup feed material used toreplenish the pigments of the initial fillelectrocoat bath.WSS-M64J39-A4: This material is makeup feed material used tocorrect poor flow characteristics of the primerwhich may develop when the bath ages. Thisadditive is used only as recom
7、mended by thesupplier following ultrafiltrate purge or whendiscontinuous operation of an electrocoat tankresults in evaporation of bath volatiles.WSS-M64J39-A5: This material is a pre-blended makeup feedmaterial used to replenish the resins andpigments of the initial fill electrocoat bath.The ratio
8、of resin to pigment shall be agreedupon by the supplier, the affected assemblyplant, Global Paint Engineering and ProductionPurchasing prior to delivery of the material tothe assembly plant.3. REQUIREMENTS3.1 QUALITY SYSTEM REQUIREMENTSMaterial suppliers and part producers must conform to QualitySys
9、tem Requirements, QS-9000. Material specification requirementsare to be used for initial qualification of materials. A ControlPlan for ongoing production verification is required. This planmust be reviewed and approved by the relevant Ford Materialsactivity and/or Ford Supplier Technical Assistance
10、(STA) prior toproduction parts submission. Appropriate statistical tools must beused to analyze process/product data and assure consistentprocessing of the materials.Part producers using this material in their products, must use Fordapproved materials and must conform to a process control plan which
11、has been approved by STA and/or the relevant Materials Activity.3.2 INFRARED SPECTROPHOTOMETRY AND/OR THERMAL ANALYSISFord Motor Company, at its option, may conduct infrared and/orthermal analysis of material/parts supplied to this specification.The IR spectra and thermograms established for initial
12、 approvalshall constitute the reference standard and shall be kept on fileat the designated material laboratory. All samples shall produce IRspectra and thermograms that correspond to the reference standardwhen tested under the same conditions.ENGINEERING MATERIAL SPECIFICATION WSS-M64J39-A1-A5WP 39
13、48-b Page 3 of 73.3 CONDITIONING AND TEST CONDITIONSAll test values indicated herein are based on material conditionedin a controlled atmosphere of 23 +/- 2 C and 50 +/- 5 % relativehumidity for not less than 24 h prior to testing and tested underthe same conditions unless otherwise specified.3.4 CO
14、MPOSITION3.4.1 Density, kg/L at 25 C Initial Sample(ASTM D 1475) +/- 0.05 %3.4.2 No n-volatile, weight % Initial Sample(FLTM BI 102-01) +/- 0.05 %3.4.3 Weight Loss, max Initial Sample(FLTM BI 120-15) +/- 0.05 %Measure weight loss after 10 minutes at 182 +/- 2 C metaltemperature bake cycle.3.4.4 Solv
15、ent Emissions, max 0.096 kg/L of(ASTM D 3960) wet paintThis requirement is as determined by the United StatesEnvironmental Protection Agency Reference Method #24 but isonly applicable to materials used in the USA.3.5 STABILITY3.5.1 Pumping Stabi lity, min 21 days(FLTM BI 120-04)After 21 day min agit
16、ation, the bath prepared from theinitial fill or feed materials shall meet all requirementsof the specification.3.5.2 Storage Stability, min 2 monthsDuring a storage of 2 months between 5 and 32 C temperaturethe material as supplied shall not settle or cake.3.6 PREPARATION OF TEST PANELSCoating Syst
17、em I - Electrocoat OnlyCoating System II - Electrocoat and Primer SurfacerCoating System III - Total Paint SystemENGINEERING MATERIAL SPECIFICATION WSS-M64J39-A1-A5WP 3948-b Page 4 of 73 .6.1 SubstratesAuto body steel, aluminum, pre-coated or electroplated zincor zinc alloy coated steel and zinc die
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