EN 3155-042-2006 en Aerospace series Electrical contacts used in elements of connection Part 042 Contacts electrical triaxial size 08 male 042 type D solder class P Product standar.pdf

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1、BRITISH STANDARDBS EN 3155-042:2006Aerospace series Electrical contacts used in elements of connection Part 042: Contacts, electrical, triaxial, size 08, male 042, type D, solder, class P Product standardThe European Standard EN 3155-042:2006 has the status of a British StandardICS 49.060g49g50g3g38

2、g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 3155-042:2006This British Standard was published under the authority of the Standards Policy and Strategy

3、 Committee on 29 September 2006 BSI 2006ISBN 0 580 49154 4National forewordThis British Standard was published by BSI. It is the UK implementation of EN 3155-042:2006.The UK participation in its preparation was entrusted by Technical Committee ACE/6, Aerospace avionic electrical and fibre optic tech

4、nology, to Subcommittee ACE/6/-/3, Aerospace Connectors. A list of organizations represented on ACE/6/-/3 can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance

5、with a British Standard cannot confer immunity from legal obligations.Amendments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 3155-042April 2006ICS 49.060English VersionAerospace series - Electrical contacts used in elements ofconnection - Part 042:

6、 Contacts, electrical, triaxial, size 08, male042, type D, solder, class P - Product standardSrie arospatiale - Contacts lectriques utiliss dans lesorganes de connexion - Partie 042 : Contacts lectriques,triaxiaux, taille 08, mles 042, type D, souder, classe P -Norme de produitLuft- und Raumfahrt -

7、Elektrische Kontakte zur Verwendungin Verbindungselementen - Teil 042: Elektrische triaxiale,Stiftkontakte 042, Gre 08, Typ D, zum Lten, Klasse P -ProduktnormThis European Standard was approved by CEN on 6 January 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which s

8、tipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard e

9、xists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bod

10、ies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMIT

11、TEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 3155-042:2006: EEN 3155-042:2006 (E) 2 Con

12、tents Page Foreword 3 1 Scope .4 2 Normative references .4 3 Terms and definitions.5 4 Required characteristics 5 4.1 Dimensions and mass 5 4.2 Material, surface treatment of contact.6 4.3 Permitted cables .6 4.4 Tooling.7 4.5 Test 7 4.6 Gauges.10 5 Designation .11 6 Marking 11 Annex A (normative) .

13、12 EN 3155-042:2006 (E) 3 Foreword This European Standard (EN 3155-042:2006) has been prepared by the European Association of Aerospace Manufacturers - Standardization (AECMA-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the

14、 approval of the National Associations and the Official Services of the member countries of AECMA, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2006, a

15、nd conflicting national standards shall be withdrawn at the latest by October 2006. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. Ac

16、cording to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lith

17、uania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 3155-042:2006 (E) 4 1 Scope This standard specifies the required characteristics and tests applicable to male triaxial contacts 042, size 08, type D, so

18、lder, class P, used in elements of connection according to EN 3155-002. It shall be used together with EN 3155-001. The associated female contacts are defined in EN 3155-043. These contacts are derived from and are interchangeable with those of standard AS 39029/96. 2 Normative references The follow

19、ing referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591*, Aerospace series Elements of electrical and optic

20、al connection Test methods. EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Technical specification. 1)EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts. EN 3155-043, Aerospace series

21、 Electrical contacts used in elements of connection Part 043: Contacts, electrical, triaxial, size 08, female 043, type D, solder, class P Product standard. EN 3375-003, Aerospace series Cables, electrical, for signal data transmissions Part 003: Cables, bifilar, single braid. 2)EN 3375-004, Aerospa

22、ce series Cables, electrical, for signal data transmissions Part 004: Cables, bifilar, double braid. 2)EN 3375-005, Aerospace series Cables, electrical, for signal data transmissions Part 005: Cables, bifilar, double braid, high immunity. 2)EN 4008-002, Aerospace series Elements of electrical and op

23、tical connection Crimping tools and associated accessories Part 002: List of product standards. MIL-I-81969, Installing and removal tools, connector electrical contact, general specification for. 3)AS 39029/96, Contacts, electrical connector concentric twinax, pin, size 8 (for DOD-C-83527 connector)

24、.4)*All parts quoted in this standard. 1) Published as AECMA Prestandard at the date of publication of this standard. 2) In preparation at the date of publication of this standard. 3) Published by: Department of Defense (DOD), The Pentagon, Washington D.C. 20301, USA. 4) Published by: Society of Aut

25、omotive Engineering (SAE), 400 Commonwealth Drive, Warrendale, PA 15096, USA. EN 3155-042:2006 (E) 5 3 Terms and definitions For the purposes of this standard, the terms and definitions given in EN 3155-001 apply. 4 Required characteristics Type D contacts are contacts with screening feature and cla

26、ss P corresponds to an operating temperature range from 65 C to 125 C. 4.1 Dimensions and mass See Figure 1 and Figure 2 for dimensions and tolerances. Dimensions are given in millimetres after treatment. Total mass of contact: 3,90 g max. Key 1 Heat shrinkable sleeve, the sealing sleeve is defined

27、in Annex A. 2 After wiring 3 Diameter compatible with an intermediate pin diameter 2,870 0,025 4 Point of contact with a flat ended gauge pin of diameter 2,870 0,005 5 End of inner male contact Figure 1 EN 3155-042:2006 (E) 6 Key 1 Flat 0,2 max. Figure 2 Detail of end of a male contact 4.2 Material,

28、 surface treatment of contact 4.2.1 Body material Copper alloy for the contact bodies. 4.2.2 Protection Gold on an appropriate undercoat for copper alloy parts (selective protection permitted). Thickness of protection not specified. 4.3 Permitted cables Single braided cable: in accordance with EN 33

29、75-003 Double braided cable: in accordance with EN 3375-004 Code A, see Clause 5. High immunity cable: in accordance with EN 3375-005 A single type of contact covers these three types of permitted cables. For cable stripping, see Figure 3. Dimensions and tolerances are in millimetres. EN 3155-042:20

30、06 (E) 7 Key 1 Sheath 2 Braiding 3 Isolation 4 Conductor Figure 3 4.4 Tooling Conform to MILI-81969. Insertion: not necessary Extraction tool: M81969/14-06 Contact termination: The contact termination tooling shall be defined in EN 4008-002. 4.5 Test See Table 1. EN 3155-042:2006 (E) 8 Table 1 Appli

31、cable EN 2591- Test According toEN 3155-001Remarks 101 Visual examination X 102 Examination of dimensions and mass X X Cable used: 152 mm of cable as per EN 3375-003 201 Contact resistance - low level Contact Maximum contact resistance m Initial After tests Centre 15 30 Intermediate 15 30 Outer Not

32、applicable X Cable used: 152 mm of cable as per EN 3375-003 202 Contact resistance at rated current Contact Maximum contact resistance m Rated current A (23 + 3) C (125 + 3) C Initial After testsAfter tests Centre 15 30 45 1 Intermediate 15 30 45 1 Outer 2,9 3,85 5,8 12 204 Discontinuity of contacts

33、 in the microsecond range X Method B Duration of discontinuity: 100 ns Test duration: throughout the duration of tests EN 2591-402 and EN 2591-403 206 Measurement of insulation resistance X Method C Room temperature: 5 G High temperature: 2 G at the maximum temperature specified continued EN 3155-04

34、2:2006 (E) 9 Table 1 (continued) Applicable EN 2591- Test According toEN 3155-001Remarks 207 Voltage proof test X Method C Withstand voltage at sea level: 500 V Voltage r.m.s. between centre contact and intermediate contact and between intermediate contact and outer contact Withstand voltage at alti

35、tude: 125 V Voltage r.m.s at pressure 4,7 kPa (21 000 m) Leakage current: not applicable 301 Endurance at temperature X Method B Duration: 100 h Measurements during test: EN 2591-206 305 Rapid change of temperature X Contacts wired and mated TA= 125 C TB= 65 C t1 = 30 min Initial and final measureme

36、nts: not applicable 306 Mould growth X 307 Salt mist X 315 Fluid resistance X 402 Shock X Method A : severity 300 The triaxial contacts are connected to cable which complies with EN 3375-003 then fitted in connectors. The connectors fitted with normal cable clamps are mated and mounted on the fixtur

37、e, using their normal mounting systems. Number of shocks: Three successive shocks i.e. a total of 18 Discontinuity: 100 ns continued EN 3155-042:2006 (E) 10 Table 1 (concluded) Applicable EN 2591- Test According toEN 3155-001Remarks 403 Sinusoidal and random vibration X Method B, Figure 3, level J T

38、he triaxial contacts are connected to cable which complies with EN 3375-003, then fitted in connectors. The auxiliary contacts are wired and fitted. The connectors fitted with normal cable clamps are mated and mounted on the fixture using their normal mounting systems. The cables are clamped a minim

39、um of 200 mm from the rear of the contacts at a fixed point of the assembly. Duration of test: 16 h including 8 h in the longitudinal axis and 8 h in an axis perpendicular to this. Discontinuity: 100 ns Test temperature: (23 5) C 406 Mechanical endurance X X The gauge is defined in Figure 4 and Tabl

40、e 2. Gauge Minimum extraction force N Maximum insertion force N Initial After test Initial After test max. NA NA 5,56 6,67 min. 0,85 0,71 NA NA 418 Gauge insertion/extraction forces (female contacts) 508 Measurement of thickness of coating on contacts X The measured thickness shall be recorded. 509

41、Adhesion of coating on contacts X 4.6 Gauges See Figure 4 and Table 2. Dimensions are in millimetres. Material: tool steel or carbide steel EN 3155-042:2006 (E) 11 Figure 4 Table 2 Gauge A B C L R 2,895 max. 2,890 0,78 13,08 0,63 2,850 min. 2,845 2,3 0,73 12,83 0,50 5 Designation EXAMPLE Description

42、 block CONTACT, ELECTRICALIdentity block EN3155-042M08A Number of this standard Type of contact: M = male Contact size code Sealing sleeve code: A = without sleeve B = with sleeve NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. 6 Marking See EN

43、 3155-001 for manufacturers mark. Colour code: none EN 3155-042:2006 (E) 12 Annex A (normative) Sealing sleeve See Figure A.1. Dimensions are in millimetres. Figure A.1 blankBS EN 3155-042:2006BSI389 Chiswick High RoadLondonW4 4ALBSI British Standards InstitutionBSI is the independent national body

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