EN 13557-2003 en Cranes - Controls and control stations (Incorporates Amendment A2 2008)《起重机 控制器及控制站》.pdf

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1、BRITISH STANDARD BS EN Cranes Controls and control stationsICS 53.020.20g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g5813557:2003+A2:2008 This Brit

2、ish Standard, was published under the authority of the Standards Policy and Strategy Committee on 8 December 2003National forewordBS EN 13557:2003+A2:2008This British Standard is the UK implementation of EN 13557:2003+A2:2008. It supersedes BS EN 13557:2003+A1:2005, which is withdrawn.The start and

3、finish of text introduced or altered by amendment is indicated in the text by tags a b. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by a b . The UK participation in its preparation was entrusted to Technical Co

4、mmittee MHE/3, Cranes and derricks, to Subcommittee MHE/3/11, Crane safety and testing.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for

5、its correct application.Compliance with a British Standard cannot confer immunity from legal obligations. Amendments/corrigenda issued since publicationAmd. No. Date Comments 15927 31 May 2006Implementation of CEN amendment A1:2005Implementation of CEN amendment A2:2008ISBN 978 0 580 62876 4 BSI 200

6、9 31 May 2009EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13557:2003+A2 April 2008 ICS 53.020.20 Supersedes EN 13557:2003 English Version Cranes - Controls and control stations Appareils de levage charge suspendue - Commandes et postes de conduite Krane - Stellteile und Steuerstnde This Euro

7、pean Standard was approved by CEN on 1 September 2003 and includes Amendment 1 approved by CEN on 26 September 2005 and Amendment 2 approved by CEN on 4 March 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Stand

8、ard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French

9、, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, C

10、zech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT E

11、UROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13557:2003+A2:2008: EEN 13557:2003+A2:2008 (E)2 Contents page Forewo

12、rd3 Introduction .4 1 Scope 5 2 Normative references 5 3 Definitions 6 4 Significant hazards7 5 Safety requirements and/or protective measures11 5.1 Controls 11 5.2 Control stations .12 6 Verification of the safety requirements and/or measures .17 7 Information for use 21 Annex A (informative) Opera

13、tive temperature and globe temperature22 A.1 Operative temperature 22 A.2 Globe temperature.22 Annex B (informative) List of existing design rules for cranes which cover structural design of control stations .23 Annex C (normative) Additional requirements for cableless controls and control systems24

14、 C.1 General24 C.2 Control limitation .24 C.3 Stop .24 C.4 Serial data communication.25 C.5 Use of more than one operator control station 25 C.6 Battery-powered operator control stations.25 C.7 Receiver 25 C.8 Warnings.25 C.9 Information for use 25 Annex ZA (informative) #Relationship between this E

15、uropean Standard and the Essential Requirements of EU Directive 98/37/EC 26 Annex ZB (informative) #Relationship between this European standard and the Essential Requirements of EU Directive 2006/42/EC 27 Bibliography 28 BS EN 13557:2003+A2:2008EN 13557:2003+A2:2008 (E) 3 Foreword This document (EN

16、13557:2003+A2:2008) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2008, an

17、d conflicting national standards shall be withdrawn at the latest by October 2008. This document supersedes EN 13557:2003. This document includes Amendment 1, approved by CEN on 2005-09-26 and Amendment 2 approved by CEN on 2008-03-04. The start and finish of text introduced or altered by amendment

18、is indicated in the text by tags ! “ and %$. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). #For relationship with EU Directive(s), see informative Annexes ZA and

19、 ZB, which are integral parts of this document.$ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Ge

20、rmany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 13557:2003+A2:2008EN 13557:2003+A2:2008 (E) 4 Introduction This European Standard has be

21、en prepared to be a harmonised standard to provide one means for crane controls and control stations to conform to the relevant essential health and safety requirements of the Machinery Directive 98/37/EC. This European Standard is a type C standard as stated in EN 1070. The machinery concerned and

22、the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this standard. When provisions of this type C standard are different from those which are stated in type B standard, the provisions of this type C standard take precedence over the provisions of th

23、e other standards, for machines that have been designed and built according to the provisions of this type C standard. BS EN 13557:2003+A2:2008EN 13557:2003+A2:2008 (E) 5 1 Scope This European Standard specifies health and safety design requirements for controls and control stations for all types of

24、 crane. NOTE 1 Control systems are covered by other standards e.g. EN 60204-32, EN 13135-1 and prEN 13135-2. Annex C provides additional value to the requirements for cableless control systems as specified in EN 60204-32. NOTE 2 Annex C will be deleted after WG 3 agreed to introduce it into their do

25、cument EN 13135-1. NOTE 3 Specific requirements for particular types of crane are given in the appropriate European Standard for the particular crane type. This standard does not deal with noise hazards because these are dealt with in safety standards for specific types of cranes. It also does not a

26、ddress the design of the cabin with regard to its sound insulation properties. This European Standard covers specific hazards which could occur during the use of controls and control stations. It does not cover hazards which could occur during transport, construction, commissioning, modification, ma

27、intenance, de-commissioning or disposal. The hazards covered by this standard are identified in clause 4. This European Standard is applicable after the date of approval by CEN of this standard. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from

28、 other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendmen

29、t or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-1:1991, Safety of machinery Basic concepts, general principles for design - Part 1: Basic terminology, methodology. EN 292-2:1991, Safety of machinery Basic concepts, genera

30、l principles for design - Part 2: Technical principles and specifications. EN 418, Safety of machinery - Emergency stop equipment, functional aspects - Principles for design. EN 954-1:1996, Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design. EN 1070

31、:1998, Safety of machinery Terminology. EN ISO 5353:1998, Earth-moving machinery and tractors and machinery for agriculture and forestry - Seat index point (ISO 5353:1995). EN 60068-2-27, Basic environmental testing procedures - Part 2: Tests; test Ea and guidance: Shock (IEC 60068-2-27:1987). EN 60

32、068-2-32, Basic environmental testing procedures Part 2: Tests; test Ed: Free fall (IEC 60068-2-32:1975). EN 60068-2-64, Environmental testing - Part 2: Test methods; test Fh. Vibration, broad-band random (digital control) and guidance (IEC 60068-2-64:1993). BS EN 13557:2003+A2:2008EN 13557:2003+A2:

33、2008 (E) 6 EN 60204-32:1998, Safety of machinery - Electrical equipment of machines - Part 32: Requirements for hoisting machines (IEC 60204-32:1998). !ISO 3795:1989, Road vehicles, and tractors and machinery for agriculture and forestry Determination of burning behaviour of interior materials“ ISO

34、5006-1:1991, Earth-moving machinery - Operators field of view - Part 1: Test method. ISO 11112:1995, Earth-moving machinery Operators seat - Dimensions and requirements. 3 Definitions For the purposes of this European Standard, the definitions given in EN 1070: 1998, EN 60204-32:1998 and the followi

35、ng apply: 3.1 address code number which is used by the receiver to differentiate the frames sent by its respective transmitter NOTE The receiver only carries out the commands received from a transmitter having the same address code. 3.2 cabin control station with protective enclosure 3.3 cableless c

36、ontrol means by which the crane drivers commands are transmitted without any physical connection for at least a part of the distance between the console and the crane 3.4 console fixed or moveable arrangement of controls 3.5 control actuating device which forms an interface between the crane driver

37、and a crane control system 3.6 control station permanent position of controls on or off the crane 3.7 error detection code number added to each frame to enable the receiver to detect transmission errors NOTE The receiver re-defines the error detection code using similar algorithm as is used in the t

38、ransmitter. The commands are only carried out if the error detection code so defined by the receiver is identical to the error detection code it received with the frame. 3.8 frame “package” of bits which the transmitter sends to the receiver, for example: a) address code; b) operating command signal

39、s; c) other control signals; d) error detection (and correction) code. BS EN 13557:2003+A2:2008EN 13557:2003+A2:2008 (E) 7 NOTE The frame is formed out of the above mentioned parts by coding them into a serial form. After this coding the frame is sent to a circuit called a modulator which transforms

40、 it into a suitable form for sending. 3.9 hamming distance number of positions in which two code words of the same length differ from each other (IEC/TR3 60870-1-3) 3.10 hatch aperture fitted with a cover and used for access purposes 3.11 operating command control signal which is intended to initiat

41、e, modify or maintain a crane function / movement 3.12 operative temperature (t0) uniform temperature of an imaginary black enclosure in which an occupant would exchange the same amount of heat by radiation plus convection as in the actual non-uniform environment (see annex A) 3.13 receiver part of

42、a cable-less control system which receives the commands from the transmitter 3.14 transmitter part of a cable-less control system which sends the crane drivers commands to the receiver 4 Significant hazards Table 1 contains all the significant hazards, hazardous situations and events, as far as they

43、 are dealt with in this standard, identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk. NOTE Numbering of hazards follows annex A of EN 1050: 1996. Table 1 List of significant hazards and associated requirements N Hazards EN

44、 292-1 : 1991 EN 292-2 : 1991 Annex A of EN 292-2:1991 A1 : 1995 Relevant clause(s) in this standard1 Mechanical hazards 1.1 Generated by machine parts of workpieces caused, for example, by 4.2 3.1, 3.2, 4 1.3 1.1.1 Shape 5.2.1.9, 5.2.2.3.1.5 / 6 BS EN 13557:2003+A2:2008EN 13557:2003+A2:2008 (E) 8 T

45、able 1 List of significant hazards and associated requirements (Continued) N Hazards EN 292-1 : 1991 EN 292-2 : 1991 Annex A of EN 292-2:1991 A1 : 1995 Relevant clause(s) in this standard1.1.5 Inadequacy of mechanical strength 5.2.1.4 / 5 / 8 5.2.2.2.1 / 3 5.2.2.2.2, 5.2.2.2.4, 5.2.3.1.4 1.3 Element

46、ary forms of mechanical hazards 4.2 1.3 1.3.1 Crushing hazard 5.2.2.3.1.1, 1.3.3 Cutting or severing hazard 5.2.1.9 1.4 Entanglement 5.2.2.3.1.10 1.6 Impact hazard 5.2.2.2.5, 5.2.2.3.1.7 2 Electrical hazards 2.1 Contact of persons with live parts (direct contact) 4.3 3.9, 6.2.2 1.5.1, 1.6.3 5.2.1.10

47、, 5.1.8 2.2 Contact of persons with live parts (indirect contact) 4.3 3.9 1.5.1 5.2.1.10, 5.1.8 3 Thermal hazards 3.1 Burns and scalds by contact with objects/materials with an extreme temperature 4.4 1.5.5, 1.5.6, 1.5.7 5.1.5 3.2 Health damaging effects by hot or cold environment 4.4 1.5.5 5.2.2.6,

48、 5.2.2.6.3 7 Hazards generated by materials and substances processed 7.1 Hazards from contact with or inhalation of harmful fluids, gases, mists, fumes and dusts 4.8 3.3b, 3.4 1.1.3, 1.5.13, 1.6.5 5.2.2.6.4 7.2 Fire or explosion hazard 4.8 3.4 1.5.6, 1.5.7 5.2.2.3.2.1 BS EN 13557:2003+A2:2008EN 1355

49、7:2003+A2:2008 (E) 9 Table 1 List of significant hazards and associated requirements (Continued) N Hazards EN 292-1 : 1991 EN 292-2 : 1991 Annex A of EN 292-2:1991 A1 : 1995 Relevant clause(s) in this standard8 Hazards generated by neglecting ergonomic principles in machinery design as, e.g. hazards from : 8.1 Unhealthy postures or excessive effort 4.9 3.6.1, 6.2.1, 6.2.3, 6.2.4, 6.2.6 1.1.2d, 1.1.5, 1.6.2, 1.6.4 5.1.3, 5.1.4, 5.1.9, 5.2.1.2, 5.2.1.3, 5.2.2.5, 5.2.2.3.1.8 5.2.3.1.4, 5.2.3.2.4 8.2 Inadequate consideration of hand-arm or